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    SECTION 2

    Access Covers &Gully GratingsIncluding Highway Maintenance Products

    Product Specication

    Including BS EN124 Page 50

    Access Covers Page 53

    Gully Grates Page 64

    Kerb Drainage Page 72

    Surface Boxes Page 76 Highway Maintenance

    Products Page 80

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    Access covers and gully grates installed in the UK should meet therequirements of the European standard BS EN124. This applies to

    all situations, road and off-road and all materials. Products designed

    to BS EN124 are grouped and classified depending on their place

    of installation.

    It is the responsibility of the engineer to ensure that the correct product

    is specified,

    The appropriate class of manhole top or gully top to be used dependsupon the place of installation. The selection of the appropriate class is

    the responsibility of the designer. Where there is any doubt the strongerclass should be selected.Clause 5 BS EN124

    BS EN124 Specication

    PAM is the recognised leading brand

    of municipal castings in the UK, uniquely

    positioned to provide access and drainagesolutions to the highway, telecommunication,

    utility, commercial and industrial markets. The

    PAM range is available through Burdens.

    Product Specication

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    Today, more than ever before, quality is of paramount importance in

    the construction of the road network, not just to manufacturers but

    to suppliers, installers and road users alike. With ever increasing trafficvolumes, the strain placed on roads and upon the access covers and gully

    grates within those roads, is at the highest levels ever.

    In this climate, specifiers have become increasingly conscious of their

    obligation to ensure road user safety by demanding products which are

    manufactured and tested to the highest standards. This re-assurance

    is afforded by specifying high quality, third party accredited products.Customers can be sure that products bearing the BSI Kitemark have

    been independently certified as complying with BS EN124.

    The Kitemark is recognised around the world as proof

    that a product has been made, tested and fully complies

    with the technical requirements of the Standard.

    Saint-Gobain PAM UK manufactures its highway

    products in accordance with the following three

    Kitemark licences:

    BS EN124: 1994,

    BS 5834: Part 2 : 1983 and

    BS 5834: Part 3 : 1985.

    Saint-Gobain PAM UK manufacture a wide range of access covers and

    gully grates each designed for a specific application. When selecting

    a product it is important that the specification of each product is

    considered in addition to the guidance contained within BS EN124 in

    order to best meet the requirements of the application.

    In many cases a number of products will be classified to the same

    BS EN124 reference and group but may have specific and different

    recommended usages.

    Factors such as volume, speed and type of traffic plus any special

    conditions such as narrow lanes, roundabouts, traffic lights, traffic

    calming and bus routes need to be considered for road applications.

    In off-road situations consideration should be given to the likelihood of

    vehicle loading for parking or to gain emergency access, frequency of any

    trafficking and the type of vehicles likely to traffic the product.

    Guidance is given throughout this guide on the recommended applications

    for each product.

    BS EN124 Specication cont.

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    LTS (Load Transfer System)

    The LTS feature was designed specifically to reduce the strain the

    casting creates in specific areas of the bedding material.

    Large Corner Webs

    The range has been optimised so that there is an

    increased area where the load is concentrated

    giving a reduction of measurable strain between

    30% to 50% in the bedding.

    Bonding Ribs

    Rib design significantly improves bonding to the

    bedding material creating a greater resistance to

    lateral shift. This helps to avoid early separation and

    cracking of the bedding material, which can cause

    premature failure.

    Rib Positioning

    Positioning of the ribs plays a critical role in

    reducing the risk of cracking the bedding material.

    The position opposite the cover seating areas

    reduces the risk of frame deflection and insures that

    impact to the surrounding materials is limited.

    Flange Stiffness

    The thickness of the flange at the corners prevents

    bending caused by dynamic loading. Prevention

    of bending in this area reduces disturbance of the

    bedding material.

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    Access Covers

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    The Opt-Emax Range

    Catalogue

    Ref

    185719 D400 600 x 450 800 x 650 100 22* 83

    172472 D400 600 x 600 800 x 800 100 26* 95

    CD0P67MK D400 675 x 675 875 x 875 100 40* 118

    185735 D400 900 x 600 1100 x 800 100 40* 128

    186789 D400 1060 x 700 1210 x 850 100 51* 170

    185744 D400 1220 x 685 1380 x 885 100 38* 217

    205457 D400 1200 x 750 1350 x 945 100 39* 217

    CDOP19GK D400 1500 x 750 1660 x 940 100 43* 243

    186795 D400 1800 x 750 1955 x 940 100 39* 317

    211029 D400 600 x 600 800 x 800 150 26* 106

    211563 D400 675 x 675 875 x 875 150 40* 143

    211032 D400 900 x 600 1100 x 800 150 40* 142

    211562 D400 1220 x 685 1380 x 885 150 38 254

    *Heaviest hinged cover in unit.

    Class Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Cover

    mass

    (kg)

    The Opt-Emax range of covers and frames has been specifically developedto offer operatives a quicker, easier and safer access to underground services.The Opt-Emax hinged covers offer many benefits over traditional lift-out

    covers, and long term performance thanks to the LTS features.

    At a glance Easy access and installation Health and Safety: highest standards of safety

    and performance, the covers block at 90. Maximum durability in arduous conditions.

    Anti-theft/anti-vandal design with optionallocking kits.

    Easy and safe cover handling.Its unique Tilt and Pushdesign disengages the 90 blocking and allows aprecise and easy closing of the covers.

    Tilt Push

    Turnbuckle retro-t locking kits with hex head bolts and turnbuckle retro-tlocking kits with SCS head bolts are available for this range. Please contactyour local branch for further details.

    Also available as

    version

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    The Inter-Ax Range

    Product features

    Developed following a research programme atNottingham University, the Inter-Ax range of traditional liftcovers has been developed with the research conclusionsin mind and incorporates the new LTS feature.

    The Inter-Ax range has been specically engineeredto cope with all the varying trafc loadingsencountered on todays busy highways.

    The D400 products are marked with one of the following trafc intensitymarkers to simplify specification and selection of the most appropriatecasting:

    H for High traffic intensity locations

    Nfor Normal traffic intensity locations

    L for Low trafc intensity locations

    All the Inter-Ax range has been developed for use with

    Saint-Gobain PAM UKs LTS Polyester Resin Bedding Mortar(SAP: 190277 & 190556).

    Inter-Ax also features a bre-optic point of drilling hole inthe cover, avoiding the underside cover webs to provideaccess into the sewer for bre-optic cameras.

    Inter-Ax D400 - H

    Recommended for use in trunk roads whereexceptional levels of fast-moving continuous heavytrafc are present and for the installation of seal plates.

    Catalogue

    Ref

    185928 D400 H 600x600 800x800 150 57000 55 104

    185935* D400 H 600x600 800x800 150 57000 54 103

    185937 D400 H 675x675 875x875 150 63000 82 148

    *Ventilated cover

    Screw down lockable covers also available. Please contact your local branch for further information

    Class Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Corner

    area(mm

    2)

    Cover

    mass(kg)

    Total

    mass(kg)

    INTENSITY

    HINTENSITY

    NINTENSITY

    L

    INTENSITY

    H

    FEATURE

    CLASS

    D400

    INTENSITY

    GROUP

    4

    KITEMARK

    Also available as

    version

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    Inter-Ax2 D400 - N

    USE: City roads carrying heavy trafc

    Catalogue

    Ref

    185892 D400 N 600x600 800x800 100 43* 74

    211603 D400 N 675x675 875x875 100 59* 92

    185904 D400N 600x600 800x800 150 43* 83

    211604 D400N 675x675 875x875 150 59* 102

    *Cover mass per pair

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Cover

    mass

    (kg)

    Total

    mass

    (kg)

    BS EN124

    Class

    Inter-Ax D400 - N

    USE: City roads carrying heavy trafc

    Catalogue

    Ref

    CDIA45MF D400 N 450x450 600x600 100 32 52

    185775 D400 N 600x450 800x650 100 42 70

    185796* D400 N 600x600 800x800 100 49 81

    185799 D400 N 600dia 800x800 100 50 86

    185806* D400 N 600dia 800x800 100 49 85

    185821* D400 N 675x675 850x830 100 69 106

    185847 D400 N 750x750 1005x1005 100 48 151

    185854* D400 N 750x750 1005x1005 100 48 150

    185810* D400 N 600x600 820x770 150 49 92

    185834* D400 N 675x675 880x830 150 70 123

    *Ventilated covers Cover mass per pair

    Optional: Locking, safety grids and seal plates available for some sizes. For further information

    please contact your local branch.

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Cover

    mass

    (kg)

    Total

    mass

    (kg)

    BS EN124

    Class

    INTENSITY

    N

    FEATURE

    CLASS

    D400

    APPLICATION

    GROUP

    4

    KITEMARK

    INTENSITY

    N

    FEATURE

    CLASS

    D400

    APPLICATION

    GROUP

    4

    KITEMARK

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    ULT-Emax D400

    USE: Specially designed for inspection: allowsone-man operations from above ground.

    Achieving cost efciency

    Ult-Emax allows quick, safe and easy inspections, asonly one cover needs to be opened

    Reducing injuriesIndependent covers opened individually by one manin ergonomic conditions.Safer and easier operations, with reduced risk ofinjury.

    Catalogue

    Ref

    205763 D400 600 x 600 800 x 800 100 84

    211605 D400 675 x 675 880 x 830 100 97

    205765 D400 600 x 600 800 x 800 150 94

    211606 D400 675 x 675 880 x 830 150 107

    Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Class

    FEATURE CLASS

    D400

    APPLICATION

    GROUP

    4FEATURE

    KITEMARK

    Silent Knight D400

    USE: Recommended for use incity roads carrying heavy

    trafc.

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

    Catalogue

    Ref

    186072 D400 1210x685 1385x850 100 207

    186079 D400 1825x685 1985x850 100 306

    186074 D400 1210x685 1385x850 150 241

    186082 D400 1825x685 1985x850 150 354

    All the above units have open keyways. Closed keyways also available. Seal plate capable

    products available on request.

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Class

    Also available as

    version

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    GripTop range

    A complete new range of D400 access coverswith a specific anti-skid surface made of aggregateand bonding agents, designed to make dangerzones saferfor everyone.

    GripTop is a proven cover surface treatment developed from years of researchand 3 years on-site testing and is designed to provide durable performancewhere the road configuration and traffic conditions require long-lasting grip foradded safety.

    Fully compliant with HA104/09 skid resistance requirements for potentially highrisks sites. A full copy of the HA104/09 advice note can be downloaded from:www.standardsforhighways.co.uk/dmrb/vol4/section2/ha10409.pdf

    Saint-Gobain PAM UK has developed GripTop as a new version of the PAMranges: Inter-Ax2, Ult-Emax and Opt-Emaxto provide extra safety when itmatters most.

    Catalogue

    Ref

    212925 GripTop Opt-Emax D400 600x600 100 98

    212927 GripTop Opt-Emax D400 900x600 100 139

    212928 GripTop Opt-Emax D400 1220x685 100 221

    212933 GripTop Ult-Emax D400 600x600 100 82

    212934 GripTop Ult-Emax D400 675x675 100 101

    212937 GripTop Inter-Ax D400 600x600 100 76

    212938 GripTop Inter-Ax D400 675x675 100 94

    All the above products also available with 150mm deep frame.

    Class Clear

    Opening

    (mm)

    Depth

    (mm)

    Description

    Winner of International

    Safety Awards 2009

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    Pamrex

    Designed to withstand the rigours of modern trafc conditions,Pamrex is capable of withstanding loads in excess of the EN 124 D400requirement.

    This is achieved in silence thanks to its unique elastomer gasket. Morerecent enhancements included improved ergonomic and securityfeatures.

    Inltration

    To dramatically reduce the amount of surface water entering thesewer system, engineers at Saint-Gobain Pipelines have developed aninnovative plug for the hinge housing.

    The dual wiper plug reduces the amount of water entering thenetwork while at the same time enabling debris to be easily removed

    from the hinge housing and an additional ring completes the no-ingressperformance.

    Safety

    Protecting eld personnel from the risk of injury and the below-groundnetworks from catastrophic failure are two of the primary concerns facingtodays engineers and municipal administrators.

    Hinge incorporates a 90 blocking feature to prevent accidentalclosure.

    Self-centering design of the gasket eliminates the need to guide thecover into position when closing

    Lifting loops in the frame assists safe ofoading and installation withappropriate and safe equipment

    The cover is designed to open and release the pressure if the sewerbecomes surcharged (provided that no additional lock has been fittedand that the frame has been securely anchored to the top of thechamber)

    The cover opens to 130 to allow uninterrupted access. It can also becompletely removed if deemed necessary.

    Design

    Improved ergonomics

    Hinges reduce the physical effort by 50%

    Hinges allow the operator to move in a straight line thereby avoidingdamaging spinal rotation

    Lifting points in the cover are designed for use with standard tools(pickaxe/hook/bar).

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    Pamrex D400

    Catalogue

    Ref

    CDPA60MFX26 D400 600 dia 840x840 100 55 97

    CDPA70MFX26 D400 700 dia 940x940 100 71 118

    CDPA80KFX26 D400 800 dia 1000x1000 125 73 131

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Cover

    mass

    (kg)

    BS EN124

    Class

    FEATURE CLASS

    D400

    APPLICATION

    GROUP

    4FEATURE

    KITEMARK

    Stability and durability

    Gasket rings absorb damaging traffic shock and help to prevent thebreakdown of frame bedding materials. Therefore structural failure thatcan lead to more serious problems like frame instability is significantlyreduced. Scientic analysis has clearly shown that new gaskets absorb 64%

    of the shock and even after many years of service continue to absorb over50% of the shock

    Gasket rings ensure cover stability regardless of traffic conditions.

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    Silent Knight E600

    USE: For use in trunk roadscarrying fast moving trafc and

    industrial areas subjectto exceptionally heavy

    trafc. e.g. dualcarriageways, docksand container areas.

    CLASS

    E600

    APPLICATION

    GROUP

    5

    KITEMARK

    Catalogue

    Ref

    OPEN KEYWAYS

    186103 E600 1210x685 1375x850 150 260

    186108 E600 1825x685 1985x850 150 383

    CLOSED KEYWAYS

    186114 E600 1210x685 1375x850 150 267

    186122 E600 1825x685 1985x850 150 384

    MSG safety grid units also available.

    Clear opening

    AxB

    (mm)

    Over Base

    CxD

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Class

    Briton E600

    USE: For use in trunk roadscarrying fast moving trafc and

    industrial areas subject

    to exceptionally heavytrafc. e.g. dualcarriageways, docksand containerareas.

    CLASS

    E600

    APPLICATION

    GROUP

    5

    KITEMARK

    Catalogue

    Ref

    OPEN KEYWAYS

    185941 E600 610x610 815x815 150 80* 130

    CLOSED KEYWAYS

    185948 E600 610x610 815x815 150 79* 130

    * Cover mass per pairUse loop handled lifting keys

    Clear opening

    (mm)

    Over Base

    (mm)

    Cover

    mass

    (kg)

    Total

    mass

    (kg)

    Class Depth

    (mm)

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    Ductile Light Duty

    USE: Recommendedfor use where vehiculartrafcking is not expectedand where a single ordouble seal is required.

    Catalogue

    Ref

    Single Seal

    186870 B125 600x450 711x560 41 26 40

    186874 B125 600x600 771x771 44 34 53

    Double Seal

    186884 B125 600x450 776x625 41 30 53

    186889 B125 600x600 776x776 44 49 79

    Please Note:Screw down lockable covers also available - please ask for further information

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Cover

    mass

    (kg)

    CLASS

    B125GROUP

    2

    KITEMARK

    APPLICATION

    Valiant C250 - 40T

    Medium duty cover and frame in ductile iron.

    Catalogue

    Ref

    CCVA76HK C250-40T 600x450 760x610 100 56 89

    CCVA77HK C250-40T 600x600 760x760 100 69 106

    186025 C250-40T 750x600 910x760 100 81 123

    172789 C250-40T 900x600 1060x760 100 96 142

    Tested to D400 loading

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass(kg)

    BS EN124

    Class

    Valiant B125Medium duty cover and frame in ductile iron.Slide out design

    CLASS

    C250GROUP

    3

    KITEMARK

    APPLICATION

    CLASS

    B125GROUP

    2

    KITEMARK

    APPLICATION

    Cover

    mass(kg)

    FEATURE

    Catalogue

    Ref

    185949 B125 600x450 750x605 75 33 53

    185958 B125 600x450 750x605 75 33 53

    185959 B125 600x600 750x750 75 41 63

    185963 B125 600x600 750x750 75 41 63

    185964 B125 900x600 1070x770 75 59 89

    185966 B125 900x600 1070x770 75 59 89Ventilated. Use loop handled lifting keys. Locking options also available

    Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    E

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Cover

    mass

    (kg)

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    Rapide Slide Out

    USE: Recommended for use in pavements andpedestrian areas.

    Catalogue

    Ref

    186464 B125 380x230 480x330 40 9 14

    186466 B125 550x325 650x425 40 17 25

    186535 B125 450x450 550x550 40 16 24

    CBRA75GK B125 600x450 700x550 40 22 31

    CBRA70CK B125 600x600 700x700 40 29 39

    186551 B125 750x600 850x700 40 37 49

    CBRA17GK B125 900x600 1000x700 50 27 69

    CBRA18GK B125 1000x675 l100x775 50 32 80 186557 B125 1310x610 1410x710 50 36 90

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Cover

    mass

    (kg)

    CLASS

    B125GROUP

    2

    KITEMARK

    APPLICATION

    FEATURE

    BriPave DI

    USE: Recommended for use in domestic applicationse.g. driveways, patioareas and featuring

    recessed cover for inll.

    Catalogue

    Ref

    CBHY56QK B125 450 x 450 558 x 558 100 25 47

    CBHY71QK B125 600 x 600 711 x 711 100 37 65

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Cover

    mass

    (kg)

    CLASS

    B125

    GROUP

    2KITEMARK

    APPLICATION

    Ductile Light Duty Recessed

    USE: Recommendedfor use in domestic

    applications, e.g.driveways, patio areasand featuring recessedcover for inll.

    Catalogue

    Ref

    Double Seal

    186894 B125 600x450 775x625 72 39 65

    186899 B125 600x600 775x775 72 52 82

    PLEASE NOTE:Screw down lockable covers are also available - please ask for further information.

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Cover

    mass

    (kg)

    CLASS

    B125GROUP

    2

    KITEMARK

    APPLICATION

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    Gully Grates

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    Aqua-Max Range

    Easier, safer, more secure and highly efcient

    Saint-Gobain PAM UK have always been at the forefront of product design anddevelopment, constantly pushing boundaries and with the new Aqua-Max grating,this theme continues.

    Increased security

    The Aqua-Max has an automatic passive spring locking system that secures thegrating firmly in place once it has been closed. This spring lock is standard on allAqua-Max products and is integrated into the grating itself.

    A locking arm engages with a lug on the inside of the frame to preventunauthorised or accidental opening. A prising bar is required to lever the gratingopen at which point the locking arm elastically deects past the frame lug, allowingthe grating to be hinged open.

    Increased safety

    Saint-Gobain PAM UKs engineers have developed the markets rst truly captivehinged grating. Designers have generated a product that does not employ separatehinge pins.

    The Aqua-Max grating is tted into the frame during manufacture and held securelyin place by a welded rear frame panel. This ensures that once assembled the gratingand frame cannot be separated even under the most arduous conditions.

    Improved efciency

    Aqua-Max has been designed with water absorption at the forefront of the engineersmind. The most efficient part of a grating is the area in immediate proximity to thekerb, where the vast majority of surface water is located during rainfall.

    Designers have ensured that the Aqua-Max has a signicant water clearing areaadjacent to the kerb ensuring it is the most effective grating in its class.

    Improved durability/lifespan Load Transfer System

    In recognition of the importance of whole life costs in todays nancially prudent

    environment, the Aqua-Max range has been exactingly designed with durability inmind. The frame incorporates the benets of the Load Transfer System (LTS) aswith the popular Opt-Emax and Inter-Ax ranges. In addition wedge seatings reduceand restrict grate movement which would otherwise lead to wear and ultimatelyto failure.

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    Torrent D400

    USE: Recommended for use in areas where high water absorption anddrainage is required. Designed for city roads carrying continuous heavytrafc.

    Catalogue

    Ref

    185981 D400 1210 x 685 1385 x 850 100 4500 70* 203

    185982 D400 1825 x 685 1985 x 850 100 6750 70* 300

    * Grating mass per pair

    Class Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Waterway

    area

    (cm2)

    Total

    mass

    (kg)

    Grating

    mass

    CLASS

    D400

    APPLICATION GROUP

    4

    KITEMARK

    Catalogue

    Ref

    205864 D400 450 x 450 660 x 550 100 1240 R 47

    205865 D400 450 x 450 660 x 550 150 1240 R 52

    Kerb opening

    Turnbuckle Retro-Fit locking kits with hex head bolts and Turnbuckle Retro-Fit locking kits

    with SCS head bolts are available for this range. Please contact your local branch for further

    details.

    Class Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    E

    (mm)

    Waterway

    area

    (cm2)

    Total

    mass

    (kg)

    HA102

    ref

    FEATURE CLASS

    D400

    APPLICATION GROUP

    4

    FEATURE

    KITEMARK

    Improved opening ergonomics

    Compared to traditional lift-out gratings, the hinged Aqua-Max design gives quickand easy access for drain rodding and cleaning, with minimum required effort.

    Aqua-Max D400

    USE: Recommended for use in city roads carrying continuous heavytrafc where drainage efciency is essential - with the addition of acaptive hinge for ease of maintenance.

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    Watershed range

    Manufactured from ductile iron, Watershed has been developed to meet therigours of todays traffic loadings, combining the benefits of both double triangularand hinged grates in one unit.

    Thanks to its wedge seating, Watershed provides non-rock performance and thecaptive hinge and prising slot allow fast and easy access for maintenance.

    The Watershed wedge seating operates in two directions and has seats to ensurethe security and location of the grate within the frame.

    Large wedge seatings

    Give Watershed enhanced stability and long-termperformance in the most arduous traffic conditions

    Single-piece unit

    Hinged for easy access

    Captive hinge

    For easy access with added security

    Prising Slot

    For easy opening

    Large water area

    Watershed has a largewater area to help clearsurface water quicklyfrom roads

    Wedge Seat

    Principle

    Watershed D400

    USE: Recommended foruse in city roads carryingcontinuous trafc,with the addition ofcaptive hinge for ease ofmaintenance.

    Catalogue

    Ref

    187136* D400 370 x 430 575 x 630 100 980 48

    EDWS43EK** D400 370 x 430 525 x 590 100 980 41

    187139 D400 370 x 430 575 x 525 100 1020 41

    187134 D400 370 x 430 575 x 525 100 1020 41

    *Wide ange, kerb opening **Kerb opening Left hand opening Right hand opening

    Depth

    E

    (mm)

    Clear

    Opening

    AxB (mm)

    Total

    mass

    (kg)

    BS EN 124

    Class

    Waterway

    Area

    (cm2)

    Over Base

    CxD

    (mm)

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

    HA102 Ref. = R

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    Waterway 2000 - D400

    Large waterway areaprovides efcientwater removal in areassubject to highwater run-off e.g.,catchpits, motorwayverges, betweenverges andvalleys etc.

    Waterway 2400 - D400

    Very largewaterway area.Ideal for areaswhere high

    levels of waterabsorption arerequired.

    Catalogue

    Ref

    Catalogue

    Ref

    185976 D400 600x600 800x800 2000 100 57 89

    185978* D400 600x600 720x800 2000 100 57 86

    185980 D400 600x600 820x770 2000 150 57 99

    *Three flange frame Grating mass per pair

    211234 D400 880x415 1036x525 2400 100 82

    Clear opening

    A x B

    (mm)

    Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    E

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    Total

    mass

    (kg)

    BS EN124

    Class

    BS EN124

    Class

    Grating

    mass

    (kg)

    Waterway

    area

    (cm2)

    Waterway

    area

    (cm2)

    CLASS

    D400

    CLASS

    D400

    GROUP

    4

    GROUP

    4

    KITEMARK

    KITEMARK

    APPLICATION

    APPLICATION

    FEATURE

    FEATURE

    Waterway 1200 - D400

    USE: In the city and trunkroads carrying continuousheavy trafc and inareas prone to excessivetrafc clipping (e.g. kerbs

    roundabouts, etc.)

    Catalogue

    Ref

    185972 D400 435x435 587x525 100 1200 43

    Clear opening

    A x B

    (mm)

    Over Base

    C x D

    (mm)

    Depth

    E

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Waterway

    Area

    (cm2)

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

    FEATURE

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    Ax-S D400

    USE: For city roads where ahinged and lockable grating isrequired.

    Catalogue

    Ref

    EDAX60DKX12 D400 600Dia. 850x850 100 1190 32 58

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Grating

    mass

    (kg)

    Waterway

    area

    (cm2)

    Victoria D400

    USE: Heavy and medium duty applications.

    Catalogue

    Ref

    EDVA45EK D400 400x445 550x535 100 980 44

    EDVA44EK* D400 400x445 550x535 100 910 41

    *Mesh type grating (pedestrian).

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Waterway

    area

    (cm2)

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

    FEATURE

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

    Rexus D400

    USE: Recommended for use in city roads carrying continuous heavytrafc where efcient water removal is required with the addition of acaptive hinge for ease of maintenance.

    Catalogue

    Ref

    211607* D400 600 x 600 800 x 714 100 1870 Q 85

    211608** D400 600 x 600 800 x 714 100 1870 Q 85

    211145 D400 600 x 600 800 x 800 100 1870 Q 88

    *Three anges, right hand opening **Three anges, left hand opening Four anges, kerb opening

    Class Clear opening

    A x B(mm)

    Over Base

    C x D(mm)

    Depth

    E(mm)

    Waterway

    area(cm2)

    Total

    mass(kg)

    HA102

    ref

    FEATURE CLASS

    D400

    APPLICATION GROUP

    4

    FEATURE

    KITEMARK

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    Waterow - C250

    USE: City and estateroads where regular

    access for cleaning is

    required.

    Catalogue

    Ref

    187127 186863 C250 325x312 475x400 75 787 22

    187130 186864 C250 325x437 475x524 75 933 29

    187132 186865 C250 400x432 550x530 75 1128 33

    Left hand opening (all range)

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Code

    with spring

    clip locking

    Waterway

    area

    (cm2)

    CLASS

    C250GROUP

    3

    KITEMARK

    APPLICATION

    Watershed C250

    USE: Recommended foruse in local access roadscarrying continuous trafc,where hinged access isrequired.

    Catalogue

    Ref

    187140 C250 380x400 525x490 75 940 28

    Kerb opening

    Depth

    (mm)

    Clear

    Opening

    AxB (mm)

    Total

    mass

    (kg)

    BS EN 124

    Class

    Waterway

    Area

    (cm2)

    Cover Base

    (mm)

    CLASS

    C250GROUP

    3

    KITEMARK

    APPLICATION

    Aquafall - D400

    USE: Heavy and mediumduty applications.

    Catalogue

    Ref

    EDAF33EK D400 360x310 510x410 100 765 29

    EDAF44EK D400 440x430 550x520 100 1223 38

    EDAF53EK D400 500x350 645x440 100 1080 46

    Left hand opening (all range)

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Waterway

    area

    (cm2)

    CLASS

    D400GROUP

    4

    KITEMARK

    APPLICATION

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    Pedestrian - C250

    USE: Pedestrianisedareas with optimum carefor public safety (e.g.pedestrians, disabled,children, cyclists).

    Catalogue

    Ref

    187126 186862 C250 325x312 475x400 75 655 22

    187161 186854 C250 430x370 525x525 100 830 37

    Left hand opening (all range)

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Waterway

    area

    (cm2)

    Code

    with spring

    clip locking

    CLASS

    C250GROUP

    3

    KITEMARK

    APPLICATION

    Watergate - C250

    USE: City roads where

    regular access for clean-

    ing is required and a

    100mm deep frame isrequired.

    Catalogue

    Ref

    187158 186852 C250 370x305 525x400 100 735 29

    187160 186853 C250 370x430 525x525 100 1085 37

    187162 186855 C250 510x360 664x454 100 1184 41

    Left hand opening (above codes). Right hand opening available on request.

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Code

    with spring

    clip locking

    Waterway

    area

    (cm2)

    CLASS

    C250GROUP

    3

    KITEMARK

    APPLICATION

    CatalogueRef

    176019 B125 220x220 300x300 60 300 9

    186039 B125 300x300 375x375 60 575 13

    Clear opening

    (mm)

    Over Base

    (mm)

    Depth

    (mm)

    Totalmass

    (kg)

    BS EN124Class

    Waterwayarea

    (cm2)

    GROUP

    2

    KITEMARK

    APPLICATION

    Aquao - B125

    USE: Concave grating for use in pedestrian areas. CLASS

    B125

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    Kerb Drainage

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    Aquakerb - D400

    Catalogue

    Ref

    186040 D400 Half Batter 555x400 150 - 475 45

    186042 D400 45 Splay 555 x 400 150 - 425 44

    186041 - subframe to suit 186040 and 186042

    187120 - road retaining bar

    Kerb

    prole

    Over base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Depth with

    sub frame

    E2 (mm)

    Water

    way

    (cm2)

    CLASS

    D400GROUP

    4

    APPLICATION

    KITEMARK

    USE: Kerb drain-

    age unit for use in

    pavement kerbs

    adjacent to high-

    ways. Units locked

    as standard.

    Waterfall

    USE: Kerb drainage

    unit for use in pave-

    ment kerbs adja-

    cent to highways.

    Catalogue

    Ref

    187067 C250 400x250 550x360 190 YES NO 43

    187068* Heavy Duty 532x405 562x465 205 EXTRA YES 63

    187066* Heavy Duty 532x405 562x465 205 EXTRA NO 63

    *Not kitemarked

    Clear opening

    (mm)

    Over base

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Road

    retaining

    bar

    Debris

    grid

    (cm2)

    CLASS

    C250GROUP

    3

    APPLICATION

    KITEMARK

    Watergate Kerb

    USE: When used with Watergate gratings, gives

    a traditional combination of road grating and

    kerb drainage unit.

    USE: Kerb hood which, used with Watergate

    gratings, givesa traditional combination of road

    grating and kerb drainage unit.in pavement

    Catalogue

    Ref

    187070 C250 340x122 540x190 245 12.5 25

    187071 C250 340x122 540x190 245 45 20

    Clear opening

    (mm)

    Base size

    (mm)

    Depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Batter

    CLASS

    C250GROUP

    3

    APPLICATION

    KITEMARK

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    The Selecta kerb gully drainage unit in ductile iron with opening top andgrating for optimum access, is the professionals solution to the problem ofdraining rainwater.

    Available in two sizes and two proles: Selecta Maxi and Selecta 500,Selecta units have been designed to ensure drainage performance whilstmaximising safety.

    Screening of debris

    A raised bar limits access to the sewer system for larger debris and some

    objects carried by run-off water.

    Anti-Obstruction

    The surfaces of the bars are equipped with facets that are oriented to preventleaves or litter from blocking the drain.

    Drainage

    In the lower section of the gutter, the barsare arranged longitudinally in order tomaximise water drainage.

    Operation

    Full opening with two aps providesa wide unobstructed clear opening area tothe sewer system, well suited to the insertion of

    cleaning or inspection equipment.

    Opening

    Both Selecta Maxi and 500 feature vandal resistant ductile iron spring barsto prevent unauthorised entry.

    Grating and covers can be opened separately or together using a crow bar or

    pick axe to obtain full access.

    Closing

    Applying a little pressure to the top of the cover or grating will ensurethat the spring bar activates and again provides an effective barrier againstunauthorised access.

    Safety for Cyclists and Pedestrians

    On the carriageway, the bars are perpendicular to the direction of the trafcin order to ensure safety for cyclists.

    On the pavement side, the elimination of clearance on the hinge system andof any roughness on the surface of the cover ensures safety for pedestrians.

    Selecta range

    Selecta Maxi

    Urban T profile

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    Catalogue

    Ref

    ECSE61TF C250 570x610 205 90 37 56.5

    Half batter rural profile (45) also available. For further information please contact your local

    branch.

    Over frame

    (mm)

    Frame

    depth

    (mm)

    Grate

    depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Kerb

    prole

    CLASS

    C250GROUP

    3

    APPLICATION

    MARK

    Selecta 500 Urban Prole T

    USE: Kerb drain-

    age unit for use

    in pavement

    kerbs adjacent tohighways in urban

    applications..

    Selecta Maxi Urban Prole T

    USE: Kerb drain-

    age unit for use in

    pavement kerbs

    adjacent to high-

    ways in urban

    applications where

    height adjustmentis desired.

    Catalogue

    Ref

    ECSE75UFX11 C250 750x640 175-225 90 37 94.0

    Half batter rural profile (45) also available. For further information please contact your local

    branch.

    Over frame

    (mm)

    Frame

    depth

    (mm)

    Grate

    depth

    (mm)

    Total

    mass

    (kg)

    BS EN124

    Class

    Kerb

    prole

    CLASS

    C250GROUP

    3

    APPLICATION

    MARK

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    Surface Boxes

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    Warrior Surface Box

    The Warrior surface box has been specically designed to offer fast and easyaccess to emergency and below-ground services. Manufactured from ductileiron and incorporating the large wedge seating principle, the Warrior surfacebox offers long term stability and performance.

    Conformity

    The Warrior surface box fully meets the requirements of BS 5834 Part 3,1985 and the performance requirements of BS 750 1984. Certied with theBSI Kitemark for quality.

    Large wedge seatingsOffer non-rock performance and greater stability under heavy traffic loading.The Warrior wedge seating operates in two directions and has seals to ensurethe security and location of the cover within the frame.

    Wedge Seat Principle

    Prising Slots

    Located at both front and rear of unit for easy opening and fast access toservices.

    Badging

    SV and FH standard badges are available. Contact us for other individualbadge requirements.

    Security

    Safety chains can be fitted for added security.

    Positive Register

    A register is designed into thewedge seat for positive locating

    each time the cover is closed.Unique single-piece

    Non-rock, heavy duty design.

    Bonding ribs

    To increase the adhesionbetween casting

    and bedding mortar.High-performancepolyester resin mortaris recommended forinstallation of this unit.

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    Warrior

    USE: Recommended for use as

    a heavy duty, fast access surface

    box for use in city trunk roads

    carrying heavy trafc.

    Catalogue

    Ref

    FSWA15CK 186963 A 150x150 225x225 100 8.5

    186986 186987 A 150x150 260x245 225 14 186972 186973 A 225x225 325x325 100 14

    186980 186981 A 300x300 400x400 100 20

    FSWA32EK 168303 A 380x230 505x355 125 26

    FSWA32EKX19* - A 380x230 505x355 125 26

    * No Keyways. Badge FH as standard. Available with yellow coating

    Use T-handled lifting key on all units except FSWA32EKX19 where a prising bar is required.

    BS 5834

    grade

    Clear opening

    (mm)

    Over

    base

    Total

    mass

    (kg)

    Code with

    security

    chain

    Depth

    (mm)

    Warrior - Wide Flange

    USE: Recommended for use as

    a heavy duty, fast access surface

    box for use in city trunk roads

    carrying heavy trafc. With

    wider ange to prevent lateral

    movements.

    Catalogue

    Ref

    186935 186936 A 380x230 535x385 125 27

    BS 5834

    grade

    Code with

    security

    chain

    Clear opening

    (mm)

    Over

    base

    Total

    mass

    (kg)

    Depth

    (mm)

    Double Triangular

    USE: Recommended for use

    in areas subject to heavy

    loading but not subject to

    fast moving through trafc.

    Catalogue

    Ref

    168306 186921 A 430x280 550x400 100 38

    Use loop handled lifting keys

    BS 5834

    grade

    Clear opening

    (mm)

    Over

    base

    Total

    mass

    (kg)

    Secured by

    2 chains

    Depth

    (mm)

    KITEMARK

    GRADE

    A

    APPLICATION

    FEATURE

    KITEMARK

    GRADE

    A

    APPLICATION

    KITEMARK

    GRADE

    A

    APPLICATION

    FEATURE

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    Hinged Pavement Surface Box

    USE: Recommended for

    use in pavements and other

    pedestrian areas where

    hinged access is required.

    Catalogue

    Ref

    187022 MEDIUM DUTY 135x125 215 Dia. 75 - 4.2

    187032 MEDIUM DUTY 180 Dia 275x275 60 - 7.6

    187029* MEDIUM DUTY 180 Dia. 240x240 110 202 8.5

    *Spigot base

    BS 5834

    grade

    Clear opening

    AxB

    (mm)

    Over base

    CxD

    (mm)

    Total

    mass

    (kg)

    Depth

    E

    (mm)

    Spigot

    I/D

    F

    GRADE

    MEDIUM

    DUTY

    APPLICATION

    The standard badges for manhole and access covers are FW (FoulWater) or SW (Surface Water). For details of standard badging forsurface boxes, see tables below.

    Badging

    Special Badging of castings to individual customer requirements is alsoavailable, dependent on specific order quantities and suitability of par-

    ticular designs. Please contact us.

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    SHIMPAC

    Planks & Collars

    Designed for carriageway and footpath ironwork support.

    SHIMPAC Planks & Collars are the best alternative to cut bricks andtiles when re-bedding manhole/gully frames and covers. Made fromcompressed cement and wood fibre, they are non-combustible and

    will not rot, making them ideal for permanent shuttering. They arequick and easy to install using traditional, fast setting, polyester basedand epoxy based mortars.

    Stays level

    High compressive strength Compatible with all mortars Simple and quick to install Spreads trafc loading Absorbs shock - no weak spots 3 standard thicknesses:

    12mm, 24mm and 40mm Minimises trafc disruption

    Highway Maintenance Products

    Size12mm 24mm 40mmmm

    610 x 100 4 4 4

    610 x 150 4 4 4

    675 x 100 4 4 4

    675 x 150 4 4 4

    690 x 100 4 4 4

    740 x 150 4 4 4 810 x 100 4 4 4

    875 x 100 4 4 4

    915 x 150 4 4 4

    975 x 150 4 4 4

    1000 x 100 4 4 4

    1050 x 150 4 4 4

    Planks

    Size125 Aperture 150 Aperture

    mm

    250 x 200 x 12 4 -

    250 x 200 x 24 4 -

    250 x 250 x 12 - 4

    300 x 300 x 12 - 4

    Collars

    HAUC approved cold lay macadam for permanent reinstatements toclass 3 and 4 carriageways.

    Description Size

    Ultracrete M60 Cementitious Manhole Leveller 25kg

    Manhole Leveller

    Description Size

    Instant Road Repair

    Iron Interaction Bedding Mortar

    LTS Polyester Resin Bedding Mortar Size

    Bedding Mortar 25kg