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Simul Body Side_X02B 04/07/2023
S.NO
LEVEL
Section PART NO. DESCRIPTION
RM SPEC BLANK SIZE (mm) WT. (Kg)
Process Cost (Rs)
OTHERS
ICC DM REJ. O.H PROFIT
40T 50T 80T 110T 160T 200T 400T 600T 800T 1000T (B) (C) A+D (E) (F)
1 2 3 4 NISSAN Supplier T L W 18.000.50 1.00 1.00 1.00 1.10 1.60 2.00 6.00 7.50 9.50 13.50 1.00 0.5 0.5 0.50 0.05 1.00 (A) 2.0% 2% (D) 0.5% 15% 10% 0.5%
8%
1 1 SBS 76424 3AR0A REINF ASSY-SILL OTR,RH 1 Assy 30.92 0.35 417.09 450.79 3.85 0.00 0.00 0.00 5.00 4.00 3.00 3.00 1.50 0.00 1.50 0.00 71.25 40.00 1.00 0.00 0.00 0.00 20.50 0.00 0.00 105.32 417.09 11.12 2.11 105.32 2.78 15.80 46.59 2.25 603.07
2 SBS 76438 3AR0A BRACE ASSY-SILL OTR,FR RH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76436 1HB0A BRACE-SILL OTR,FR RH 1.187 1 SP781-440BQ CR-GA-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 57.40 0.334 5.71 0.00 81.58 87.29 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 764B0 3BB0A REINF SILL OTR FR RH 0.632 1 SP231-440PQ 2.900 460.0 1219.0 14 0.912 0.632 69% 50.20 0.280 4.78 0.00 40.99 45.77 0.46 1.00 1.00 1.00 5.16 10.00 10.16
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76426 3AR0A REINF-SILL OTR,RH 3.764 1 SP781-440Q CR-GA-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 57.40 0.808 13.81 0.00 248.61 262.42 2.29 2.00 1.00 1.00 35.29 35.29
2 SBS 764C4 1HB0A BULKHEAD-SILL,FR RH 0.180 2 SP152-440BQ CR-HIGH TENSILE 1.000 254.0 1200.0 7 0.342 0.180 53% 53.20 0.162 2.77 0.00 30.83 36.37 0.17 2.00 2.00 1.00 7.57 10.00 25.14
2 SBS 764C6 3BB0A BULKHEAD-SILL,RR RH 0.124 1 SP152-440BQ CR-HIGH TENSILE 1.000 292.0 1219.0 8 0.349 0.124 36% 53.20 0.225 3.85 0.00 14.73 18.58 0.17 2.00 1.00 1.00 5.97 10.00 10.97
2 1 SBS 76425 3AR0A REINF ASSY-SILL OTR,LH 1 Assy 28.53 0.35 394.46 425.76 3.59 5.00 4.00 3.00 3.00 1.50 0.00 1.50 0.00 70.99 40.00 1.00 0.00 0.00 0.00 20.50 0.00 0.00 105.06 394.46 10.62 2.10 105.06 2.65 15.76 44.57 2.13 577.34
2 SBS 76439 1HB0A BRACE ASSY-SILL OTR, LH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76437 1HB0A BRACE-SILL OTR,FR LH 1.187 1 SP781-440BQ CR-GA-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 57.40 0.334 5.71 0.00 81.58 87.29 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 764B1 1HB0A REINF SILL OTR FRLH 0.250 1 SP152-440BQ CR-HIGH TENSILE 1.200 345.0 1200.0 10 0.390 0.250 64% 53.20 0.140 2.39 0.00 18.35 20.75 0.19 1.00 1.00 1.00 4.89 10.00 9.89
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76427 3AR0A REINF-SILL OTR,LH 3.764 1 SP781-440Q CR-GA-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 57.40 0.808 13.81 0.00 248.61 262.42 2.29 2.00 1.00 1.00 35.29 35.29
2 SBS 764C4 1HB0A BULKHEAD-SILL,FR RH 0.180 2 SP152-440BQ CR-HIGH TENSILE 1.000 254.0 1200.0 7 0.342 0.180 53% 53.20 0.162 2.77 0.00 30.83 36.37 0.17 2.00 2.00 1.00 7.57 10.00 25.14
2 SBS 764C6 3BB0A BULKHEAD-SILL,RR RH 0.124 1 SP152-440BQ CR-HIGH TENSILE 1.000 292.0 1219.0 8 0.349 0.124 36% 53.20 0.225 3.85 0.00 14.73 18.58 0.17 2.00 1.00 1.00 5.97 10.00 10.97
3 1 SBS 76424 3BB0B REINF ASSY-SILL OTR,RH 1 Assy 19.52 0.35 304.95 324.48 3.05 0.00 0.00 0.00 3.00 1.50 0.00 1.50 0.00 52.55 10.00 1.00 0.00 0.00 0.00 5.50 0.00 0.00 59.05 304.95 7.67 1.18 59.05 1.92 8.86 31.86 1.62 417.11
2 SBS 76438 1HD0A BRACE ASSY-SILL OTR, RH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76436 1HD0A BRACE-SILL OTR,FR RH 1.187 1 SP152-440BQ CR-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 53.20 0.334 5.71 0.00 75.20 80.90 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76426 3BBOA REINF-SILL OTR,RH 3.764 1 SP152-440BQ CR-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 53.20 0.808 13.81 0.00 229.41 243.22 2.29 2.00 1.00 1.00 35.29 35.29
4 1 SBS 76425 3BB0B REINF ASSY-SILL OTR,LH 1 Assy 19.52 0.35 304.95 324.48 3.05 0.00 0.00 0.00 3.00 1.50 0.00 1.50 0.00 52.55 10.00 1.00 0.00 0.00 0.00 5.50 0.00 0.00 59.05 304.95 7.67 1.18 59.05 1.92 8.86 31.86 1.62 417.11
2 SBS 76439 1HD0A BRACE ASSY-SILL OTR, LH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76437 1HD0A BRACE-SILL OTR,FR LH 1.187 1 SP152-440BQ CR-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 53.20 0.334 5.71 0.00 75.20 80.90 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76427 3BBOA REINF-SILL OTR,LH 3.764 1 SP152-440BQ CR-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 53.20 0.808 13.81 0.00 229.41 243.22 2.29 2.00 1.00 1.00 35.29 35.29
5 1 SBS 76424 3BB2B REINF ASSY-SILL OTR,RH 1 Assy 19.52 117.68 452.29 471.82 3.05 0.00 0.00 0.00 3.00 1.50 0.00 1.50 0.00 52.55 10.00 1.00 0.00 0.00 5.00 10.50 0.00 0.00 64.05 452.29 10.72 1.28 64.05 2.68 9.61 44.15 2.36 587.13
2 SBS 76438 1HD0A BRACE ASSY-SILL OTR,RH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76436 1HD0A BRACE-SILL OTR,FR RH 1.187 1 SP152-440BQ CR-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 53.20 0.334 5.71 0.00 75.20 80.90 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76426 3BB0A REINF-SILL OTR,RH 3.764 1 SP152-440BQ CR-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 53.20 0.808 13.81 0.00 229.41 243.22 2.29 2.00 1.00 1.00 35.29 35.29
2 SBS 764M2 3BB0A INSUL-SILL OTR,A 2 SA200+SS20 0.00 8.87 17.74 17.74 0.00 0.00 1.00 2.00
2 SBS 764M3 3BB0A INSUL-SILL OTR,B 2 SA200+SS20 0.00 21.14 42.28 42.28 0.00 0.00 1.00 2.00
2 SBS 764M4 3BB0A INSUL-SILL OTR,C 1 SA200+SS20 0.00 87.32 87.32 87.32 0.00 0.00 1.00 1.00
6 1 SBS 76425 3BB2B REINF ASSY-SILL OTR,LH 1 Assy 19.52 117.68 452.29 471.82 3.05 0.00 0.00 0.00 3.00 1.50 0.00 1.50 0.00 52.55 10.00 1.00 0.00 0.00 5.00 10.50 0.00 0.00 64.05 452.29 10.72 1.28 64.05 2.68 9.61 44.15 2.36 587.13
2 SBS 76439 1HD0A BRACE ASSY-SILL OTR,LH 1 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 SBS 76437 1HD0A BRACE-SILL OTR,FR LH 1.187 1 SP152-440BQ CR-HIGH TENSILE 1.400 1025.0 270.0 2 1.521 1.187 78% 53.20 0.334 5.71 0.00 75.20 80.90 0.76 1.00 0.50 0.50 17.26 10.00 22.26
3 SBS 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 SBS 76427 3BB0A REINF-SILL OTR,LH 3.764 1 SP152-440BQ CR-HIGH TENSILE 2.000 260.0 1120.0 1 4.572 3.764 82% 53.20 0.808 13.81 0.00 229.41 243.22 2.29 2.00 1.00 1.00 35.29 35.29
2 SBS 764M2 3BB0A INSUL-SILL OTR,A 2 SA200+SS20 0.00 8.87 17.74 17.74 0.00 0.00 1.00 2.00
2 SBS 764M3 3BB0A INSUL-SILL OTR,B 2 SA200+SS20 0.00 21.14 42.28 42.28 0.00 0.00 1.00 2.00
2 SBS 764M4 3BB0A INSUL-SILL OTR,C 1 SA200+SS20 0.00 87.32 87.32 87.32 0.00 0.00 1.00 1.00
7 1 SBS 76530 3AR0B PLR ASSY-CTR,INR RH 1 49.76 8.65 252.03 301.79 0.00 1.00 1.00 2.50 1.50 0.00 1.50 0.00 51.80 10.00 3.00 6.50 59.30 252.03 7.22 1.19 59.30 1.81 8.90 30.07 1.51 362.02
2 76532 3BB0A PLR-CTR,INR UPR RH 1.661 1 SP231-440PQ 2.000 239.0 782.0 1 2.934 1.661 56.6% 50.20 1.273 21.77 0.00 125.53 147.30 1.47 2.00 1.00 1.00 34.47 7.00 37.97
2 76542 3AR0A PLR-CTR,INR LWR RH 1.071 1 SP781BQ 1.000 485.0 1220.0 2 2.322 1.071 46.12% 53.20 1.251 21.40 0.00 102.15 123.55 0.50 0.50 0.50 13.50 13.50
2 89-14266 NUT-WELD,M6 1 0.00 0.35 0.35 0.35 0.00 1.00 0.50
2 76580 3BB0A 1 0.00 0.00 0.00 0.00 0.00 0.00
3 76582 3BB0A ANCH-SEAT BELT,CTR PLR RH 0.083 1 SP221PQ 2.300 255.0 1220.0 12 0.468 0.083 17.7% 47.60 0.385 6.58 0.00 15.70 22.28 0.23 1.00 1.00 3.83 3.00 5.33
3 77730 89907 NUT-WELD SPECIAL 0.024 1 0.00 4.00 4.00 4.00 0.00 1.00 0.50
2 77730 U0100 NUT-WELD SPECIAL 0.018 1 0.00 4.30 4.30 4.30 0.00 1.00 0.50
8 1 SBS 76531 3AR0B PLR ASSY-CTR,INR LH 1 0.000 49.76 8.65 252.03 301.79 0.00 0.00 0.00 2.50 1.50 0.00 1.50 0.00 51.80 10.00 3.00 6.50 59.30 252.03 7.22 1.19 59.30 1.81 8.90 30.07 1.51 362.02
2 76533 3BB0A PLR-CTR,INR UPR LH 1.661 1 SP231-440PQ 2.000 239.0 782.0 1 2.934 1.661 56.6% 50.20 1.273 21.77 0.00 125.53 147.30 1.47 2.00 1.00 1.00 34.47 7.00 37.97
2 76543 3AR0A PLR-CTR,INR LWR LH 1.071 1 SP781BQ 1.000 485.0 1220.0 2 2.322 1.071 46.1% 53.20 1.251 21.40 0.00 102.15 123.55 0.50 0.50 0.50 13.50 13.50
2 89-14266 NUT-WELD,M6 0.000 1 0.00 0.35 0.35 0.35 0.00 1.00 0.50
2 76580 3BB0A 1 0.00 0.00 0.00 0.00 0.00 0.00
3 76582 3BB0A ANCH-SEAT BELT,CTR PLR RH 0.083 1 SP221PQ 2.300 255.0 1220.0 12 0.468 0.083 17.7% 47.60 0.385 6.58 0.00 15.70 22.28 0.23 1.00 1.00 3.83 3.00 5.33
3 77730 89907 NUT-WELD SPECIAL 0.024 1 0.00 4.00 4.00 4.00 0.00 1.00 0.50
2 77730 U0100 NUT-WELD SPECIAL 0.018 1 0.00 4.30 4.30 4.30 0.00 1.00 0.50
9 1 SBS 76530 3BB0B PLR ASSY-CTR,INR RH 1 49.76 8.65 244.60 294.35 0.00 0.00 0.00 2.50 1.50 0.00 1.50 0.00 52.96 10.00 3.00 6.50 60.46 244.60 7.10 1.21 60.46 1.77 9.07 29.59 1.47 355.27
2 76532 3BB0A PLR-CTR,INR UPR RH 1.661 1 SP231-440PQ 2.000 239.0 782.0 1 2.934 1.661 56.6% 50.20 1.273 21.77 0.00 125.53 147.30 1.47 2.00 1.00 1.00 34.47 7.00 37.97
2 76542 3BB0A PLR-CTR,INR LWR RH 1.071 1 SP121BQ 1.000 485.0 1220.0 2 2.322 1.071 46.1% 50.00 1.251 21.40 0.00 94.72 116.12 1.16 0.50 0.50 0.50 14.66 14.66
2 89-14266 NUT-WELD,M6 0.000 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 76580 3BB0A 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 76582 3BB0A ANCH-SEAT BELT,CTR PLR RH 0.083 1 SP221PQ 2.300 255.0 1220.0 12 0.468 0.083 17.7% 47.60 0.385 6.58 0.00 15.70 22.28 0.23 1.00 1.00 3.83 3.00 5.33
3 77730 89907 NUT-WELD SPECIAL 0.000 1 0.00 4.00 4.00 4.00 0.00 0.00 1.00 0.50
2 77730 U0100 NUT-WELD SPECIAL 0.000 1 0.00 4.30 4.30 4.30 0.00 0.00 1.00 0.50
10 1 SBS 76531 3BB0B PLR ASSY-CTR,INR LH 1 0.000 49.76 8.65 244.60 294.35 0.00 0.00 0.00 2.50 1.50 0.00 1.50 0.00 52.96 10.00 3.00 6.50 60.46 244.60 7.10 1.21 60.46 1.77 9.07 29.59 1.47 355.27
2 76533 3BB0A PLR-CTR,INR UPR LH 1.661 1 SP231-440PQ 2.000 239.0 782.0 1 2.934 1.661 56.6% 50.20 1.273 21.77 0.00 125.53 147.30 1.47 2.00 1.00 1.00 34.47 7.00 37.97
2 76543 3BB0A PLR-CTR,INR LWR LH 1.071 1 SP121BQ 1.000 485.0 1220.0 2 2.322 1.071 46.1% 50.00 1.251 21.40 0.00 94.72 116.12 1.16 0.50 0.50 0.50 14.66 14.66
2 89-14266 NUT-WELD,M6 0.000 1 0.00 0.35 0.35 0.35 0.00 0.00 1.00 0.50
2 76580 3BB0A 1 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3 76582 3BB0A ANCH-SEAT BELT,CTR PLR RH 0.083 1 SP221PQ 2.300 255.0 1220.0 12 0.468 0.083 17.7% 47.60 0.385 6.58 0.00 15.70 22.28 0.23 1.00 1.00 3.83 3.00 5.33
3 77730 89907 NUT-WELD SPECIAL 0.000 1 0.00 4.00 4.00 4.00 0.00 0.00 1.00 0.50
2 77730 U0100 NUT-WELD SPECIAL 0.000 1 0.00 4.30 4.30 4.30 0.00 0.00 1.00 0.50
General Notes, Terms and conditions.'
1) Price is Ex-Works , Chennai, Un-packed. Duties and Taxes are extra as applicable
2) Delivery pallets investments to be upfront funded by nissan based on qty agreed.
3) No Engineering Validation Tests are considered.
4) Product warranty clause is to be discussed at the time of of tool buyoff.
5) Payment Term for Parts : 30 Days from the date of Invoice
6) Blank size will be reviewed after tool trial.
7) Quote is based on the cad data received in the month of Nov ' 08
8) BOP cost considered as given by Nissan. Any variation on actual to be given.
9) RM cost considered as given by nissan ( 2007 Price list),
10) The impact on RM price variation is to be considered in all other relevant of costing like ICC,Profit etc.,
11) As per Nissan INSUL-SILL OTR,A,B&C price given tentatively, it will be revised on actual.
12) Only bare finish is considered.
13)Net weight taken as given by nissan ,Only part name considered to take the net weight from the sheet given by nissan( Part number not matching)
Net Wt.(Kg)
QPA (Nos)
NPPF (Nos)
Utilisation Percentage
RM RATE (Rs)
SCRAP WT. (Kg)
SCRAP Cost (Rs)
BOP (Rs)
NET RM + BOP (Rs)
Amount of Gross
Purchase (Rs)
SHEARING COST (Rs)
MACHINING/REAMING COST (Rs) PRESSING
COST (Rs)
SPOT WELDING
COST ( Rs)
NUT PROJECTION
WELDING COST ( Rs)
BOLT PROJECTION
WELDING COST (Rs)
MIG WELDING COST (Rs) TOTAL
WELD COST (Rs)
HANDLING COST (Rs)
PAINT COST (Rs)
INSPECTION COST (Rs) NET
PROCESS COST (Rs)
Total Process
Cost (Rs)
RAW MATERIAL COST (Rs)
TOTAL PROCESS COST (Rs)
PUR EXPNS ON RM+BOP
(G)TOTAL
COST (Rs)
Qty/Blank
Part Gross
Wt (Kg)
Part Net Wt (Kg).
ANCH ASSY-SEAT BELT,CTR PLR RH
ANCH ASSY-SEAT BELT,CTR PLR RH
ANCH ASSY-SEAT BELT,CTR PLR RH
ANCH ASSY-SEAT BELT,CTR PLR RH