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1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1 , Vaginas of A.B. 1 , Klimenko V.Yu. 1 Pervukhin L.B. 2 Denisov I.V. 2 1-Federal state enterprise Geodeziya research institute, 2- LLC "Bitrub International” 2. Market of clad metals in Russia and abroad: dynamics and trends in 2013 Agaurov S.Yu, Chernobai Yu.P, and Bochkarev A.A. Metal Market Co.Ltd, Moscow,109428, Russia plosively clad bimetal sheets for use in atomic ind Chernobai Yu.P, Agaurov S.Yu,,Bochkarev A.A., and Nikolaenko P.A. Metal Market Co.Ltd, Moscow,109428, Russia

1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

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Page 1: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and

enviroment challengesSidorov of M.I.1 , Vaginas of A.B.1 , Klimenko V.Yu.1 Pervukhin L.B.2 Denisov I.V.2

1-Federal state enterprise Geodeziya research institute, 2- LLC "Bitrub International”

2. Market of clad metals in Russia and abroad: dynamics and trends in 2013

Agaurov S.Yu, Chernobai Yu.P, and Bochkarev A.A.

Metal Market Co.Ltd, Moscow,109428, Russia

3. Explosively clad bimetal sheets for use in atomic industry

Chernobai Yu.P, Agaurov S.Yu,,Bochkarev A.A., and Nikolaenko P.A.

Metal Market Co.Ltd, Moscow,109428, Russia

Page 2: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B
Page 3: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

Technological bases of industrial technology

• Choice of the scheme of welding taking into account properties of welded materials, features of deformation of narrow sides and scraps of an overhang of a plating sheet;

• Rational technology of preparation of surfaces of initial materials and assembly of packages;

• Use as explosive substances (ES) of mix of microporous ammonium nitrate with diesel fuel;

• Minimizing of influence of external factors due to performance of all operations on preparation for welding by explosion in shop and only an apportion of a charge of ES and its blasting on an explosive platform

• Quality control at all stages of production of bimetal;

Page 4: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

Influence of a tamping and way of preparation of the low-speed ammoniac nitre the explosives substances (ES) on detonation

properties

Page 5: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

Decrease in ecological threat by production of large-size bimetal

Protection against an air shock waveair and mechanical foam

31(26+5)×2100×13100 мм

Page 6: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

Preparation of packages in shop

Production of bimetal in Krasnoarmeysk the Moscow Region.

On an explosive platform

Ready bimetal after heat treatment and editing

Page 7: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

The production technology of large-size pipe lattices steel-titanium for nuclear mechanical engineering and its introduction.

Pipe lattice of the condenser

The condenser of a desuperheater for the block of nuclear power plant

Bimetal steel+titanium after editing

Page 8: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

BIMETAL for METALLURGICAL and CHEMICAL MECHANICAL ENGINEERING

Preparations of pipe lattices brand 09G2S+L63 steel-brass Two-layer sheets brand 09G2S+M1 steel-copperMain leaf from 30 to 200 mm thickPlating layer from 8 to 12 mm thick

Bimetallic токоподводы the titan copper for BT1-0+M1 brand electrolyzers the mm Ø24x1200 size. High corrosion resistance,

decrease in electrolosses

Adapters steel-copper, steel-aluminum

Plugs compositeResistance of ceramic 15 kOhm.

The deviation of uniformity of sinking on all length made +/-0,3 mm.Durability on compression of a ceramic layer of 65 MPa.

Page 9: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

The combined technology explosive welding+hot package rolling

Page 10: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

Industrial production of bimetals by explosive welding in Krasnoarmeysk provides to the Moscow Region

• the high quality confirmed with the certificate, at competitive price;

• production all-the-year-round;• short time of performance of work from obtaining the

order before delivery;• providing on request of the customer of a full cycle of

production, including heat treatment, finishing and carrying out tests for compliance to requirements of standards and specifications.

Production joint Production joint LLC Bitrub International and scientific research institute LLC Bitrub International and scientific research institute

"Geodeziya" FKP"Geodeziya" FKP

Page 11: 1.Industrial-scale production of clad metals by explosive welding in moscow area:technology and enviroment challenges Sidorov of M.I. 1, Vaginas of A.B

THANK YOU FOR YOUR ATTENTION!