1.ACS800 porfolio.pdf

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ABB industrial drives

ACS800

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Wide power range : 0,55 to 5600 kW

Extensive offering :Single drives modules

Drive modules

Multidrives

Key benefits :Compact and complete products

Many easy-to-use programmingsolutions

Improved process control

Premium technology

ACS800 product series

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OutputFilters- dU/dt- sine

3 AC

multidriveSupply Section Drive Sections

BrakingChopper

6-pulseSupply Unit

single drive

12-pulseSupply Unit

RegenerativeSupply Unit

(Medium Voltage)

Motors

ACS800 product series

Software:• Standard• Winch Control• System Control• Master-Follower• Crane Drive Control• Extruder Control• Pump & Fan Control• Centrifuge Control• Spinning Control &

Traverse Control

6-pulseSupply Unit

12-pulseSupply Unit

RegenerativeSupply Unit

MM

M

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ACS800 common features


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ACS800 common features – user interface

Simple and intuitive interface in 14languages

Actual display of 3 values

Parameter upload/download(parameter back-up)

Intelligent Start-Up Assistant

Easy programming

Built-in help function

Removable

Can control up to 31 drives

Backward compatible with ACS600

1 L -> 1242.0 rpmFREQ 45.00 HzCURRENT 80.00 APOWER 75.00 %

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ACS800 common features – hardware options

Brake optionsBrake chopper (standard & built-independing on models)

Brake resistor

EMC filters

Sine filters

du/dt filters

All ACS800 drives can be enhanced with :

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ACS800 common features – control I/O

Standard I/O7 digital inputs, expandable to 13

3 relay outputs, expandable to 7

3 analog inputs, expandable to 5

2 analog outputs, expandable to 4

Optional I/OAnalog I/O extension

Digital I/O extension

Pulse encoder interface

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Extensive range of Fieldbus adapters:

PROFIBUS

Modbus

ABB CS 31

ABB AF100

ModbusPlus

DeviceNet

InterBus-S

LONWORKS®

CANopen

Siemens Building Automation

Landis Division FLN

Johnson Controls N2

EtherCAT

ACS800 common features – control I/O

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ACS800 common features – PC tools

DriveAP: to create, edit and downloadadaptive programming

DriveWindow 2: easy maintenance andremote monitoring

DriveWindow Light 2: easy maintenanceand offline analysis

DriveSize: helps select the optimal motor,drive and transformer

DriveOPC: remote monitoring and link toMicrosoft® applications

Solutions for data collection, graphingand maintenance:

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ACS800 application program examples

Crane control for fast and safe crane controlCentrifuge control for effective separation of solids from liquids

and coordinates speed difference controlExtruder control for reliable and safe extrusionMaster/follower for load sharing between mechanically

connected motorsPump and fan for sequential closed loop control of pumpscontrol and fansSpinning & traverse for high quality yarn productioncontrolMotion control for positioning and synchronising

in machinery applicationsWinch control for precise and safe winches control

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Allows remote monitoring,configuring, diagnotics and control

No programming needed

Password protected

Controls up to 9 drives

compatible with SCADA systems

ACS800 common features – NETA-01 module

Possibility to add web capabilities to the drivesusing the NETA-01 module :

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Features

Compact modules

Common control features,common tools

DTC technology

Programmability

Flexibility

Engineering / configurationtools

Benefits

Savings in energy, space, installation,cabling and maintenance

Less training, engineering, commissioning,documentation, spares and support needed

Fast and accurate control, immediateresponse to load changes

Ready made demanding applications. Tailormade solutions or customers applications

Large scale of options, ratings and voltages

Easy to choose, easy to buy, easy to use


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Product variants within ACS800 product series

ACS800 single drives

ACS800 drive modules

ACS800 multidrives

ACS800 liquid-cooled drives

ACS800 low harmonic drives

ACS800 regenerative drives

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Single drives


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Common technology for differentapplications

Wide power and voltage range0.55 kW to 2800 kW

200 V to 690 V

Premium Technology - DTC

Adaptive Programming

Easy installation

Environmentally sound products

Backward compatible

CE, C-UL US, CSA, C-tick

Compact and complete

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ACS800 single drives :

Wall-mounted drives, ACS800-01

Wall-mounted regenerative drives, ACS800-11

Wall-mounted low harmonic drives, ACS800-31

Free-standing drives, ACS800-02

Cabinet-built drives, ACS800-07

Liquid-cooled drives, ACS800-07LC

Cabinet-built regenerative drives, ACS800-17

Cabinet-built low harmonic drives, ACS800-37

ACS800 single drives portfolio

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From 1.1 to 200 kW

Full voltage range from 230 to 690 V

Frames R2 to R6


IP21 (UL type 1)Optional IP55 (UL type 12)

User-friendlyEverything inside

Start-up Assistant

ACS800-01 wall-mounted single drive

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3 slots for option modules

Factory installed or easily extendable

Certified for marine applications

Built-in optionsI/O extension modules

Fieldbus modules

Pulse encoder module

Fibre optic link module

EMC filter

Braking chopper

ACS800 single drivesACS800-01 wall-mounted single drive

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ACS800 single drivesACS800-02 free standing single drive


From 45 to 560 kW

IP21 protection degree

Frames R7 and R8

Easy installationEverything inside

Two mounting directions

Narrow design

Enclosure extension (option)For options like contactor andmotor thermal protection

Fuse switch as standard

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ACS800-02 free standing single driveACS800-02 power and voltage range

45 - 200 kW / (3~ 208 V to 240 V supply)

90 - 400 kW / (3~ 380 V to 415 V supply)

110 - 500 kW / (3~ 380 V to 500 V supply)

90 - 560 kW / (3~ 525 V to 690 V supply)

Highly programmable and can easily be adapted todifferent applications

Extremely compact and narrow bookshelf-style unitwith a free-standing enclosure

2 mounting directions (bookshelf or sideways)

All the important features and options inbuilt



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ACS800 single drivesACS800-07 cabinet-built single drive

From 45 to 2800 kW

IP21, IP22, IP42, IP54 or IP54R

Frame sizes R6, R7, R8 andn*D4 + n*R8i

Compact designSmall size, high output

Customized solutionsWide variety of differentstandardised configurationsincluding all ACS800-01/02options

Custom design by applicationengineering

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ACS800 single drivesACS800-07 cabinet-built single drive

ACS800-07 power and voltage range– 45 - 1450 kW / (3~ 380 V to 415 V supply)

– 55 - 1900 kW / (3~ 380 V to 500 V supply)

– 45 - 2800 kW / (3~ 525 V to 690 V supply)

Frequency 0 to 300 Hz

Marine design available as optionFlexible and programmable drive built in arobust cabinetProvides high performance and high overloadcapacity

R6

R7&R8

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Drive modules

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Drive module offering

Designed to be built into a customer´s owncabinetOptimized design for cabinet assemblyCompact and modular design allowing widevariety of variantsEasy cablingEMC compliant modules availableWide range of in-built optionsExtensive documentationAvailable in regenerative and liquid-cooledversions


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ACS800 drive modules :

Single drive modules, ACS800-04

Multidrive modules, ACS800-x04

Regenerative single drive modules,ACS800-14

Liquid-cooled single drive module,ACS800-04LC

Liquid-cooled multidrive module,ACS800-x04LC

ACS800 drive modules portfolio

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From 0,55 to 1900 kW0.55 - 200 kW: ACS800-04 (R2 - R6)

30 - 560 kW: ACS800-04 & -04M (R7 & R8)

400 – 1900 kW: ACS800-04 (n*D4 + n*R8i)

Protection classesIP20 for frames R2 to R6, IP55 optional

IP00 for frames R7, R8 and n*R8i

Easy cabinet assembly

Compact design

Rittal design documentation

ACS800-04 for optimised panel building


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Side by side installation design

Separate control unit for R7, R8 and R8i

For easy panel & system integration

Large scale of different options both electric andmechanical kits.

EMC compliant modulesNo need for special EMC cabinet

Certified for marine applications

Prevention of unexpected start-up available

ACS800-04 for optimised panel building


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IP20 enclosure class

EMC filter for 1st environment, CategoryC2 (requires also EMC enclosure)

Superior flexibility (37 mounting variants)Bookshelf or flat mounting

Various output busbar options

Bottom exit of motor cables (frame size R7only)

+ all ACS800-04 options

ACS800-04M for even more options


Frames R7 and R8 similar to ACS800-04but with more variants available :

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Wide power range1.1 to 500 kW (R2i –R8i)

450 to 2000 kW (n*R8i)

Optional RITTAL cabinet mechanical kit

Includes rectifier- and DC-supplied inverter modules

LCL filter standard with ISU modules

Highly flexible, configurable and programmable drive

Compact and integrated designmeans reduced floor space

modular construction enables easy installation andmaintenance

ACS800-x04 multidrive modules


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ACS800 multidrive modules:ACS800-104: 1.1 – 1900 kW Inverter modules

ACS800-204: 100 - 1800 kW IGBT module

ACS800-304: 150 - 450 kW 2Q 6-pulse Diode module

ACS800-404: 460 - 3150 kW 4Q 6-pulse Thyristor module

ACS800-704: 300 - 4200 kW 2Q 6/12-pulse Diode module

ACS800-x04 multidrive modules


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Inverter modulesFrame sizes R2i - R7i1.1 to 160 kW, 380 to 690 V

Inverter modulesFrame size R8i - 4*R8i110 - 2000 kW, 380 to 690 V

Rectifier modulesFrame sizes D3 - x*D4150 to 4200 kW, 380 to 690 V

R2iR3iR4iR5i

D3 / D4R8i

R7i

ACS800 drive modulesACS800-x04 multidrive modules

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From 1.1 kW up to 55 kW

Voltage from 380 V to 690 V

Based on ACS800-01 (R2 - R5) mechanicalstructure

DC-supplied unit

RMIO inside of the module

All units are coated

Capacitor charging functions inside

ACS800 drive modulesACS800-x04 inverter modules : R2i to R5i

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45 kW to 160 kW, 380 V – 690 VCoated boards as standardBookshelf designCapacitor-charging circuit (inside module)du/dt filter (outside mod.) standard for 690V

Easy service and maintenanceEasy module fixing to the cabinetMain components changeable from onedirectionFast cooling fan change

ACS800 drive modulesACS800-x04 inverter modules : R7i

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Bookshelf designOnly one core module size for 110 to2000 kW : less components, less sparepartsHigher ratings with parallel connectedunitsFlexible power extensions on site byadding unitsAdvanced self diagnostic with redundancySelf-adjusting cooling according toconditions : reduced noise level, extendedlife time, energy savings

ACS800 drive modulesACS800-x04 inverter modules : R8i to 4*R8i

Back to multidrivesBack to drive modulesBack to ACS800 products

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ACS800 multidrives

Multidrives

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Common DC bus bar

Single power line connection

Shared energy and motor-to-motorbraking without braking chopper orregenerative supply unit

Reduced line current

Energy savings

Common braking resourced toseveral drives

Savings in cabling, installation andmaintenance costs

ACS800 multidrivesBasic design concept of an ACS800 multidrive:

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Drive units from R2i to 12 x R8i

Protection classIP21 as standard

Optional IP22 / IP42 / IP54

Coated boards as standard

Does not require use of separateMCC

Built-in redundancy through parallelconnected modules

Each module is a complete three-phase inverter

ACS800 multidrivesACS800 multidrive product offering

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Integration and compact designReduced floor spaceOptions inside the driveEasy handling, also with retrofits

Simpler constructionEasier installationEasier maintenanceHigher availability

Large number of options, ratings andvoltagesReady-made for demandingapplications

ACS800 multidrives

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Redundancy

Built-in redundancy through parallelconnected modules

Each module is a complete three-phaseinverter

Enables running with partial load if onemodule fails

Provides for higher drive availability andgreater process uptime

Unique in drives - not available inprevious generation ABB drives

VU W

MV

ACS800 multidrive

=~

U V W

=~

U V W

MV

=~

V WU

ACS800 multidrives

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ACS800 multidrives :

Multidrive cabinets, ACS800-x07

Liquid-cooled multidrive cabinets, ACS800-x07LC

ACS800 multidrives offering

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Power range : 1.1 - 5600 kW

Voltage from 380 V to 690 V

From R2i up to 12*R8i

IP21, optional IP22, IP42, IP54

Smart inverter concept including all ACS800single drives features

High efficiency, with latest IGBT technology

Wheeled module with plug-in connectors - fastmaintenance

Advanced self diagnostics with redundancy inparallel connected units

ACS800-x07 multidrive cabinets

ACS800 multidrives

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Drive units ( INU )ACS800-107: 3...6970 kVA

Diode supply unit ( DSU )ACS800-307 / 507: 200...5300 kVA

Thyristor supply unit ( TSU )ACS800-407 / 807: 680...6500 kVA

IGBT supply unit ( ISU )ACS800-207: 70...5450 kVA

Dyn. braking unit( DBU )ACS800-607: 320...2400 kW

3 phase brake unitACS800-607: 500...6500 kW

ACS800 multidrivesACS800-x07 multidrive cabinets

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DC-fed module1,1 kW to 55 kW, 380V - 690VBased on ACS800-01 (single drive)RMIO-board insideProtection class IP20 (with door open)Coated boards as standardOptions:

Prevention of unexpected start upI/O´s and fieldbus connectioncapacitor-charging circuit (inside

module)

ACS800 multidrivesACS800-x07 multidrive cabinets : R2i to R5i

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Bookshelf designOnly one core module size for 160 to 5600 kWSmall dimensions, high output powerHalf size compared to previous productHigher efficiency, with latest IGBT technologyPlug in connectors – fast maintenanceAdvanced self diagnostic with redundancy

in parallel connected unitsSelf adjusting cooling according to conditionsReduced noise level, extended life time,energy savings

ACS800 multidrivesACS800-x07 multidrive cabinets : R8i to 12*R8i

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Liquid-cooled drives

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Why liquid cooling?Water transfers heat 3500 times better than air (e.g. one litre)

Increased power density, smaller foot print

No outside air needed to be blown through cabinet

The power of pump and fan is small per drive -> more silentoperation and better total efficiency

Bangkok’s new airporthas no air-conditioning,it’s liquid-cooled!

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Compact size, fits better in limited spaceUltra high power dynamic braking unitsTotally enclosed cabinet

suitable for harsh ambient conditions

98% of heat losses carried out with coolantno additional air conditioning needed

ACS800 liquid-cooled drives support redundancySilent operation

pleasant to be in electrical room

Main advantages


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External liquidcircuit

OUT

IN

ACS800-04LC liquid-cooled single drive module

ACS800-x04LC liquid-cooled multidrive module

ACS800-07LC liquid-cooled single drive

ACS800-x07LC liquid-cooled multidrive cabinet

ACS800 liquid-cooled drives portfolio

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Power range 200 to 2240 kW

Full voltage range 380 - 690 V

6 pulse or 12 pulse solution (18 and 24 pulsesolutions easy to configure)

Based on direct liquid-cooling method

AC-line choke inside of the DSU module

du/dt filter inside of the INU module

IEC, UL, CSA and marine type approvals

ACS800 liquid-cooled drivesACS800-04LC liquid-cooled single drive modules

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Modules scope based on D3, D4-3*D4 + R8i-4*R8i

Installation racks available

Controls based on separate RDCU-unit + optional panel

OptionsLiquid cooling unit 70 or 195 kW as stand-alone cabinet

Mechanical kits for RITTAL TS8 as separate items

Electrical kits as separate items

Common ACS800 options available

ACS800 liquid-cooled drivesACS800-04LC liquid-cooled single drive modules

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ACS800 liquid-cooled drivesACS800-x04LC liquid-cooled multidrive modules

ACS800-1007LC liquid-cooling unit

ACS800-304LC and ACS800-704LC DSUmodulesACS800-104LC inverter unitACS800-204LC IGBT Supply modulesACS800-604LC braking chopper modules

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Power range 1.1 to 2240 kW


Compact sizePower density more than 1MW / m3

"All inside" theme, ready-made package

Very low noise level

Efficient heat transfer

Easy maintenance

Low installation, operation and maintenancecost


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Installation racks availableRITTAL TS8 cabinet designIEC, UL & CSA and marine certificationsExtensive support material (manuals,dimensional drawings…)Optional units

Liquid cooling unit 70 or 195 kWDynamic braking unit R7i – 5xR8i


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Wide power range 200 - 5600 kWFull voltage range 380 - 690 VTotally enclosed cabinet with IP classes:

IP42 as standard and IP54 as optionIEC, UL & CSA and marine type approvals

Options:Liquid cooling unit (LCU) 70 kW or 195 kWDynamic braking unit (DBU) R7i – 5*R8i (250 – 6500 kW cont.)Incoming unit (ICU) for ACB or switch fuse and contactorRFI-filter (<1000A), Sine-filterDC-charging circuit (OESA, contactor, resistors and diodes)either external or internal

ACS800 liquid-cooled drivesACS800-07LC liquid-cooled single drive

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Inbuilt redundancy through parallel-connected modules

Ability to run with partial load if onemodules fails

Based on direct liquid-cooling method

No need for air filtering

EMC category C3 as standard, C2 asoption

ACS800 liquid-cooled drivesACS800-07LC liquid-cooled single drive

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ACS800 liquid-cooled drivesACS800-x07LC liquid-cooled multidrive cabinets

ACS800-1007LC Liquid-cooling unitsACS800-307LC and ACS800-507LCDiode supply unitsACS800-107LC Inverter unitsACS800-207LC IGBT Supply unitsACS800-607LC Dynamic braking units

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Power range 1.1 to 5600 kW


IP42 as standard and IP54 as option

Compact size

"All inside" theme, ready-made package

Very low noise level

IEC, UL & CSA and marine certifications

Easy maintenance

Low installation, operation and maintenancecosts


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Standard unitsAux. control unit 400 and 600mmIncoming unit 400, 600 and 1000mm

Optional unitsLiquid cooling unit 70 or 195 kWDynamic braking unit R7i – 5xR8iInput unit 400, 600 and 1000mmOutput unit 300 – 2 x 600mmRFI-filter (<1000A, 300mm), Sine-filter (400or 1000mm)Common ACS800 options available


Back to LC drivesBack to multidrivesBack to ACS800 products

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Low harmonic drives

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What are harmonics?

An Electricity Supply is hardly evera pure sine wavewith voltage and current in phase

The current will normally lag the voltageresulting to Power Factor lower than 1.0The voltage is normally distortedOverall distortion is the Total HarmonicDistortion (THD)Harmful effects of harmonics

Excessive heating of devicesDamage to sensitive electronic equipmentInterference with communications equipment

Different methods have been used to reduceharmful effects

Chokes, multi-winding transformers, passivefilters, active filtering

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What is a low harmonic drive?

Harmonics mitigation builtin the drive

Drive equipped with an activesupply unit

In-built LCL line filter

Low line harmonic contentTotal current distortion lessthan 5.0%

Simple alternative toMulti-pulse solutions

External filter arrangements

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Operation principle

IGBT line supply controls thecurrent

Sinusoidal line current

Low distortion belowswitching frequency

Line filter removes high ordercomponents

Cleans the waveform aboveswitching frequency

Disturbance free

Dio

desu

pply

Current spectrum of low harmonic drive

0,0001

0,001

0,01

0,1

1

10

100

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

Frequency [Hz]

Perc

enta

ge[%

]

Act

ive

supp

lyA

ctiv

esu

pply

Act

ive

supp

lyD

iode

supp

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Wall-mounted low harmonicdrive ACS800-31

5.5 - 110 kW

Cabinet-built low harmonicdrive ACS800-37

45 - 2800 kW

ACS800 low harmonic drives portfolio

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From 5.5 to 110 kW

Enclosure class IP21

Voltage classes230 V, 400 V, 500 V and 690 V

Two frame sizes : R5 and R6

Global product markingsCE, UL, CSA, C-Tick

Integrated supply unit

ACS800-31 wall-mounted low harmonic drive

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One package, all included

Easy solutionNo external filtering devices

No multi-pulse arrangements

Total current distortion less than 5%

Power factor 1.0 at any load conditions

Optional inbuilt EMC filters forcategories C2 and C3

Optional output filters

ACS800-31 wall-mounted low harmonic drive


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From 45 to 2700 kW

IP21, optional IP22, IP42, IP54 or IP54R

Frames R6 to n*R8i

Voltage classes400 V, 500 V and 690 V

Marine design available as option

Customized solutionsWide variety of different standardisedconfigurations

Custom design by application engineering

ACS800-37 cabinet-built low harmonic drive

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Easy solutionNo external filtering devices

No multi-pulse arrangements

No special tuning required

Standard du/dt filter at high powers

Power factor 1.0 at any load conditions

Line contactor (small power types)

Standard EMC filter category C3, optional C2

Removable air circuit breaker (high power types)

Full motor voltage even with unstable network voltage

ACS800-37 cabinet-built low harmonic drive

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Regenerative drives

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What is a regenerative drive?

DC link

C

+

-

U1V1W1

M 3 ~Ud

Control Electronicscontrol, monitoring and communication

L1L2L3

InverterMotor

Monitoring

Control

Supply

Uline UDC Uout

InverterFilter

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What is a regenerative drive?

A drive that can, under braking conditions, convert themechanical energy of the motor and connected load into electricalenergy which is returned (or regenerated) to the networkEquipped with an active supply unitAllow efficient utilization of electricity and cost savingsApplications with cyclic or continuous braking

Braking energy returned to network - not wastedNo additional resistor for energy dissipationSpace savingNo need for handling the waste heat

-300

kW

300

200

100

-100

-200

+

-1 3 42

Time

5

Power

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Energy and money savingsVoltage stabilisation

Line converter control follows DC voltagereferenceIn low network voltage conditions, motor still getsfull voltage

Voltage boostingIt is possible to set DC voltage reference tohigher value… and use 500 Vac class equipment in 400 Vacnetwork

Redundancy in high power unitsBuilt-in redundancy through parallel connectedmodules in high power rangeEach module is a complete three-phase inverter

Why regenerative drives?

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ACS800 regenerative drives offering

Wall-mounted regenerative singledrive ACS800-11

Regenerative single drive moduleACS800-14

Cabinet-built regenerative driveACS800-17

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From 5,5 to 110 kW

Voltage classes :230 V, 400 V, 500 V and 690 V

Enclosure class IP21

Frames R5 and R6

Everything insideRegenerative drive in one package

Line filter and active supply unit

Versatile product standards : CE, UL, CSA, C-Tick …

ACS800-11 regenerative wall-mounted drive

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High packing density, small sizeNarrow design, low installation spacerequirementBuilt-in options

EMC filter for categories C2 and C3Analog and digital I/O extensionFieldbus modulesPulse encoder interface

ACS800-11 regenerative wall-mounted drive

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FrequencyConverter

FrequencyConverter

Choke

Capacitor

Choke

Charging

EMC filter

One compact solution…

ACS800 regenerative drivesACS800-11 regenerative wall-mounted drive

…instead of this!

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Power range : 75 kW to 170 kW

Frame sizes from R7i to 4*R8i

Full regenerative drive

Low harmonic mitigation level

Standard du/dt filter inside of the ISU module (R8i)

LCL-filters as self standing units with wheels (R8i)

Compact solution with LCL filter, IGBT supplymodule, inverter module and common mode filters

ACS800-14 regenerative single drive module


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Same frame size module as in motor side

Only one core module size for 70 to 140 kVA

Only one core module size for 200 to 2000 kVA

Higher ratings with parallel connected units

Easy service and maintenanceSame inverter module and control as in motor side--> same functionality --> less spares

Plug in connectors

Equipped with 4 wheels; just roll in/out to cabinet

Main components changeable from one direction

Ultra fast cooling fan change

ACS800-14 regenerative single drive module


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From 45 to 2500 kW

Enclosure classIP21, optional IP22, IP42, IP54, IP54R

Voltage classes400 V, 500 V and 690 V

Full regenerative drive in cabinet-builtrange

Small size, high output

Versatile certificationsCE, UL, CSA, C-Tick …

Marine design available as option

ACS800-17 cabinet-built regenerative drive

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Wide variety of customized solutions

Excellent supply side featuresFundamental power factor unity

Extremely low current and voltage harmonics

Excellent motor side featuresFull motor voltage even with unstable networkvoltage

Fast and smooth motoring-regenerating-motoring transitions

Energy savings

ACS800-17 cabinet-built regenerative drive

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Documents

1.ACS800 porfolio.pdf