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19524-
1-21-00D
5-10-01ETABLE OF CONTENTS
ET25KXSUPERCEDES
TITLE DATE SECTION
TABLE OF CONTENTSET25KX INSTRUCTION MANUAL
SECTION 100 DESCRIPTION & SPECIFICATIONS19399a ET25KX SPECIFICATIONS & OPERATING FEATURES19399b ET25KX SPECIFICATIONS & OPERATING FEATURES19397 INSTALLATION DIMENSIONS - ET25KXI19233 CAPACITY CHART - ET/HT25K(X) 10-16-20 FT17089 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODYI23960 INSTALLATION DIMENSIONS - 23960 MANUAL OUTRIGGER FOLD AWAY TYPEI23961 INSTALLATION DIMENSIONS - 23961 MANUAL OUTRIGGER SIDE BRACKETI23962 INSTALLATION DRAWING - 23962 OUTRIGGER SERIES22458 INSTALLATION DIMENSIONS - 23962-P-II & 23962-PM-II MANUAL OUTRIGGER22459 INSTALLATION DIMENSIONS - 23962-CD-II CRANKDOWN OUTRIGGERS22429 INSTALLATION DIMENSIONS - 23962-PH-II HYDRAULIC OUTRIGGERS19411 INSTALLATION DRAWING - 17350 MOUNTING PEDESTAL14510 INSTALLATION DRAWING - 17350 MOUNTING PEDESTAL
SECTION 150 SAFETY15394 VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION850711 SAFETY & HAZARDS - GENERAL
SECTION 200 INSTALLATION711105 CABLE & BATTERY REQUIREMENTS - ET AND HT CRANES15660 BATTERY CABLE INSTALLATION DRAWINGI24600 ET25K(X) ELECTRICAL INSTALLATIONI25600 INSTALLATION DRAWING - 25600 WIRING KITI25618 INSTALLATION DRAWING - PENDANT CORD SUPPORT711006 WIRE ROPE SPECIFICATIONS20420 INSTALLATION DRAWING - 20381 ADJUSTABLE BOOM REST - ET/HT25 HT40/50
SECTION 300 MAINTENANCE & SERVICE16510 ET25K(X) LUBRICATION CHART780906 MINIMUM VOLTAGE TEST24499-8 ET25K(X) WINCH GEARBOX ASSEMBLY & SERVICE INSTRUCTIONS24499-1 ET25K(X) WINCH GEARBOX ASSEMBLY & SERVICE INSTRUCTIONS24499-9 ET25K(X) ROTATION GEARBOX ASSEMBLY & SERVICE INSTRUCTIONS24499-2 ET25K(X) ROTATION GEARBOX ASSEMBLY & SERVICE INSTRUCTIONS780607 ET25K(X) MOTOR INSTALLATION
SECTION 400 REPLACEMENT PARTSI19260 ET25KX REPLACEMENT PARTS DRAWING19404 ET25KX REPLACEMENT PARTS LISTI19256 18971 - 10-20 FT BOOM ASSEMBLY20197-2 19197-2 ANTI-TWO-BLOCK SYSTEM REPLACEMENT PARTSI19095 ET25KX WIRING DIAGRAM WITH ANTI-TWO-BLOCK17533 BATTERY & MOTOR CABLE DIAGRAM19392 HYDRAULIC SYSTEM SCHEMATIC - ET25KX19368 16780 SWIVEL TERMINAL ASSEMBLY REPLACEMENT PARTS20161 REPLACEMENT PARTS - 4 FUNCTON PENDANT CONTROL17383 REPLACEMENT PARTS - 4 FUNCTION PENDANT CONTROLI17530 17530 WINCH POWER UNIT REPLACEMENT PARTS DRAWING900617 17530 WINCH POWER UNIT REPLACEMENT PARTS LIST17472 17471 ROTATION POWER UNIT REPLACEMENT PARTS DRAWING900319 17471 ROTATION POWER UNIT REPLACEMENT PARTS LIST19362 18440 HYDRAULIC POWER UNIT ASSEMBLYI19248 18969-1 EXTENSION CYLINDER22434 REPLACEMENT PARTS - 23962-P-II MANUAL OUTRIGGER22441 REPLACEMENT PARTS - 23962-CD-II CRANKDOWN OUTRIGGER23962-2 INSTALLATION & REPLACEMENT PARTS - STUB OUTRIGGER
CINCINNATI, OHIOMFG., INC.
SUPERCEDES
TITLE DATE SECTION
CINCINNATI, OHIOMFG., INC.
SPECIFICATIONS AND OPERATING FEATURESET25KX-10/20
SPECIFICATIONS12 VOLT BATTERY OPERATED
20,000 / 25,000 FT-LBS OVERTURNING MOMENT (Or as limited by truck stability)
MOMENT OVERLOAD ALARM SYSTEM
WINCH - 2500 LBS SINGLE LINE CAPACITYWith Automatic Load Brake
ELECTRIC HYDRAULIC BOOM ELEVATION
ELECTRIC HYDRAULIC BOOM EXTENSION & RETRACTION - 6 FT STROKE
CONTINUOUS POWER ROTATION - With Coast Limiting Brake
REMOTE CONTROL PENDANT25 ft Straight Cord with Four Environmentally Sealed Toggle Switches Protected by a Guard
MASTER DISCONNECT SWITCH
OUTRIGGERS AVAILABLESide Bracket Type Outriggers
Fold Away Type Outriggers
Pullout Type Outrigger System
TELESCOPIC BOOM 10 / 20
BOOM HYD ELEVATION -8° TO 75°
BOOM HYD EXT 10 - 16 FT OR 14 - 20 FT
BOOM MANUAL EXT 4 FT
1050 LBS @20 FT REACH
CAPACITY5000 LBS @
3 TO 5 FT REACH
WIRE ROPE 5/16" DIA x 80 FT
PENDANT CORD LENGTH 25 FT
19399aC120
10-28-97
10-13-99AINSTALLATION DWG
ET25KX-10/20
SUPERCEDES
TITLE DATE SECTION
CINCINNATI, OHIOMFG., INC.
19399bC120
10-28-97
11-24-97AINSTALLATION DWG
ET25KX-10/20
OVERLOAD ALARM SYSTEMTHIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM.
A. Overload alarm horn sounds if rated load is exceeded at any reach.
B. If alarm sounds, RAISE Boom or LOWER Winch to remove overload.
C. Always RAISE Boom slightly before lifting load - Warning system INOPERATIVE when cylinder iscompletely bottomed.
D. Alarm can be tested by tying down Boom with winch cable and operating Boom UP or by raising Boomagainst UP limit stop.
NOTICE: ANSI Standards provide that rated load at any reach must not exceed 85% of the load that willoverturn vehicle and must not exceed the load governed by structural and hydraulic competence. This alarmsystem has been installed as a safety feature to protect both the equipment and the operator.
WARRANTY VOID IF ALARM IS DISCONNECTED, READJUSTED, OR TAMPERED WITH.
CONTROL PRIORITY SYSTEMAs a built in safety feature the operator can perform only one major and one minor function at any one time.Major functions are rotation, winching up of a load, and elevating the boom. Minor functions are winchingdown, and lowering boom.
A. ORDER OF PRIORITIES
WINCH UP - First priority
BOOM IN AND OUT - Second priority
BOOM UP - Third priority
ROTATION LEFT AND RIGHT - Fourth priority
B. BOOM DOWN and WINCH DOWN can be operated with any other function.
CABLE DRUM AND SHEAVE DIAMETERSThe drum on the ET20KX/25KX is 5-1/4" in diameter which is 18 times the 5/16" wire rope diameter asrequired by ANSI B30.15 Hydraulic Crane Standards. The cable sheaves are either 16 or 18 times the cablediameter which likewise conforms.
MISCELLANEOUSA. WINCH BRAKE
Exclusive with the VENTURO Winch is the automatic thrust brake which adjusts to the load when lowering("winch down") and offers no resistance when raising ("winch up").
B. ROTATION BRAKERotation Motor brake limits Rotation coast after switch is turned off.
C. CAPACITY INDICATORSelect boom reach and angle allowable for load by using capacity indicator arrow and chart on either sideof boom.
D. BATTERY HOOKUPA parallel auxiliary battery should be installed near the crane as shown on Dwg. I24600 under"RECOMMENDED INSTALLATION". The parallel auxiliary battery minimum rating should be 450 ColdCranking Amps (at 0° F) and 100 reserve capacity, or 78 plates and 70 amp hours.
1708
9C
100
6-24
-98A
11-2
-98B
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
25K
(X)
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
I239
60C
100
7-27
-83B
4-29
-98C
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
10K
(X),
ET
25K
(X),
HT
25K
XS
UP
ER
CE
DE
S
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
.O
NT
RA
PN
OIT
PIR
CS
ED
'A'
'B'
'C'
'D'
1-0
69
32
TR
OH
SR
EG
GIR
TU
O"
2/1
02
"2/
18
2"
12
"4/
17
2-0
69
32
GN
OL
RE
GGI
RT
UO
"2/
18
2"
2/1
44
"9
2"
2/1
01
I239
61C
100
7-27
-83C
4-29
-98D
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
10K
(X),
ET
25K
(X),
HT
25K
XS
UP
ER
CE
DE
S
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
I239
62C
120
4-27
-92D
4-12
-99E
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
25K
(X),
HT
25K
(X),
HT
40/5
0KX
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
OU
TR
IGG
ER
IN/O
UT
UP
/DO
WN
DU
TY
US
ED
ON
2396
2-P
MA
NU
AL
MA
NU
AL
ST
AN
DA
RD
ET
/HT
25K
(X)
2396
2-P
MM
AN
UA
LM
AN
UA
LH
EA
VY
HT
40/5
0KX
2396
2-C
DM
AN
UA
LC
RA
NK
-DO
WN
HE
AV
YE
T/H
T25
K(X
), H
T40
/50K
X23
962-
PH
MA
NU
AL
HY
DR
AU
LIC
HE
AV
YH
T25
K(X
), H
T40
/50K
X23
962-
PH
XH
YD
RA
ULI
CH
YD
RA
ULI
CH
EA
VY
HT
25K
(X),
HT
40/5
0KX
2396
2-P
HE
MA
NU
AL
ELE
CT
RIC
/HY
DR
AU
LIC
HE
AV
YE
T25
K(X
)23
962-
PH
XE
ELE
CT
RIC
/HY
DR
AU
LIC
ELE
CT
RIC
/HY
DR
AU
LIC
HE
AV
YE
T25
K(X
)
1451
0C
100
11-2
-98J
4-8-
99K
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
25K
(X),
HT
25K
(X)
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
15394C150
7-15-96F
5-13-97GINSTALLATION DWG
ET & HT CRANE SERIESSUPERCEDES
TITLE DATE SECTION
VEHICLE & CRANE MOUNTED ELECTRICAL HAZARD SIGNAPPLICATION & INFORMATION
ET & HT CRANE SERIES
SIGN NO. 15393A DISPLAYS THE INTERNATIONAL SYMBOL FORELECTRICITY AND WARNS OF DANGER FROM ANELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD. FOURARE RECOMMENDED (ONE FOR EACH SIDE AND ONE FOREACH END OF VEHICLE) TO BE APPLIED IN LOCATIONS WHICHARE READILY VISIBLE TO GROUND PERSONNEL.
SIGN NO. 15401 PROVIDES ADDITIONAL WARNING OF LEGALREQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGELINES. THIS SIGN IS PLACED ON THE CONTROL PENDANTSIDE OF BOOM.
REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO. 15401
REQUIRED CLEARANCES FROM OVERHEAD HIGH-VOLTAGE LINES
NOMINAL VOLTAGE (kV) MINIMUM REQUIRED(PHASE TO PHASE) CLEARANCE (FEET) *
0 - 50 10over 50 - 200 15over 200 - 350 20over 350 - 500 25over 500 - 750 35over 750 - 1000 45
REQUIRED CLEARANCES FROM ENERGIZED HIGH-VOLTAGE CONDUCTORS(WHILE IN TRANSIT)
NOMINAL VOLTAGE (kV) MINIMUM REQUIRED(PHASE TO PHASE) CLEARANCE (FEET) *
0 - 0.75 4over 0.75 - 50 6over 50 - 345 10over 345 - 750 16over 750 - 1000 20
* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIREINCREASED CLEARANCES
CINCINNATI, OHIOMFG., INC.
CRANE SAFETY AND HAZARDSET5500MPB/R, ET6KMPB/R, ET8100R, ET10K(X), ET25K(X)
CAUTIONS1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.2. DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID, LEVEL SURFACE WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN
PENDANT.6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE.7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.
DANGER• THIS CRANE IS NOT A PASSENGER LIFT• IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.
YOU MUST NOT OPERATE THIS CRANE UNLESS1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE
AND2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE
MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENTREGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH ORSERIOUS INJURY.
ELECTROCUTION HAZARD• THIS MACHINE IS NOT INSULATED.• MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS.• YOU MUST ALLOW FOR BOOM SWAY, ROCK OR SAG, AND ELECTRICAL LINE AND LOADLINE
SWAYING.• THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO
AN ELECTRICALLY CHARGED CONDUCTOR.• YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE,
LOADLINE, OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS.ADDITIONAL CLEARANCE IS REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TODRAWING 15394 FOR ADDITIONAL INFORMATION.
• DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE.
850711C150
5-13-97E
10-14-97FINSTALLATION DWG
ET5500MPB-ET25KXSUPERCEDES
TITLE DATE SECTION
CINCINNATI, OHIOMFG., INC.
TITLE SECTION
711105
IMPORTANTADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION
1. PROPER GROUND PATH - SEE DWG 15660
2. CURRENT DRAW IS SEVERAL HUNDRED AMPERES -ADEQUATE WIRE SIZE AND BATTERY CAPACITY IS ABSOLUTELYESSENTIAL (SEE CHART BELOW.)
* INCLUDES GROUND CABLE
** CCA=COLD CRANKING AMPS AT 0' F.THE CCA RATING IS A MEASURE OF THE ABILITY OF THE BATTERY TO DELIVER A HIGH CURRENT FOR A SHORT PERIOD OF TIME.
*** RC=RESERVE CAPACITY IN MINUTES AT 25 AMPS AND 80' F.THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING.
MINIMUM WIRE GAUGE AND BATTERY SIZE
MODEL TOTAL LENGTH OF CABLE (FT)* 12 VOLT BATTERY REQUIREMENTS
0-20 21-25 26-30 31-40 41-50 51-60 61-70 71-80 CCA (A)** RC (MIN)***
CE6KCT2000CT2003/4/5 #4 #4 #2 #2 #1 #0 #0 #00 350 100DT7K
ET5500MPBET5500RET6KMPB #2 #2 #1 #0 #00 NOT RECOMMENDED 450 100ET6KRET10K
ET10KX #2 #2 #1 #0 #00 NOT RECOMMENDED 550 150
ET25K SEE DRAWING I24600 FOR CABLE AND BATTERY REQUIREMENTSET25KX
CABLE & BATTERY 8-10-00R C200
CE, CT, DT, & ET 3-3-99Q
DATE
SUPERCEDESCINCINNATI, OHIOMFG., INC.
1566
0
C20
0
10-1
0-01
C
11-7
-01D
INS
TA
LL
AT
ION
- B
AT
TE
RY
CA
BL
E
WIN
CH
& C
RA
NE
SU
PE
RC
ED
ES
TIT
LE
DA
TE
SE
CT
ION
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
Impo
rtan
t: T
he c
rane
mus
t mak
e co
nnec
tion
with
the
nega
tive
of th
e ba
ttery
. T
o in
sure
this
,in
stal
l a #
2 ga
uge
grou
ndin
g st
rap
from
the
engi
ne to
the
truc
k fr
ame
(req
uire
d if
nega
tive
from
batte
ry is
con
nect
ed to
the
engi
ne.)
Als
o, in
stal
l a #
2 ga
uge
grou
ndin
g st
rap
from
the
cran
eba
se to
the
truc
k fr
ame,
incl
uded
with
ET
6R, E
T10
K(X
), E
T25
K, &
ET
25K
X c
rane
s.
Fai
lure
to a
ccom
plis
h th
e ab
ove
men
tione
d st
eps
may
resu
lt in
inte
rmitt
ent o
pera
tion
ofel
ectr
ic c
rane
.
MA
ST
ER
DIS
CO
NN
EC
TS
WIT
CH
NE
CE
SS
AR
YF
OR
SA
FE
TY
(LO
CA
TE
FO
RE
AS
Y A
CC
ES
S)
EN
GIN
E T
OT
RU
CK
FR
AM
E
I246
00C
200
6-10
-83D
6-24
-98E
ELE
CT
RIC
AL
INS
TA
LLA
TIO
N
ET
20K
, E
T25
K(X
)S
UP
ER
CE
DE
S
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
I256
00C
200
8-30
-82C
6-24
-98D
INS
TA
LLA
TIO
N D
RA
WIN
G
ET
20K
, E
T25
K(X
)S
UP
ER
CE
DE
S
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
I256
18C
200
7-13
-92B
5-26
-98C
PE
ND
AN
T C
OR
D S
UP
PO
RT
ET
& H
T C
RA
NE
SE
RIE
SS
UP
ER
CE
DE
S
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
TITLE SECTION
SUPERCEDES
DATE
711006WC 200
4-27-92F
10-23-97GWIRE ROPE SPECS
VENTURO WINCH & CRANE
SELECTION
The chart below shows the maximum working load and breaking strength of 7 X 19 Galva-nized AIRCRAFT Grade Wire Rope in various diameters. The breaking strength is 3-1/2times the maximum working load. Do not use wire rope with a Maximum Working Load ratingless than the single line capacity of the crane. Use of wire rope diameter larger than the sizefurnished with the crane will reduce the fatigue life of the wire rope.
WIRE ROPE DIAMETER MAXIMUM WORKING LOAD BREAKING STRENGTH
1/8" 570 lbs 2000 lbs
5/32" 800 lbs 2800 lbs
3/16" 1200 lbs 4200 lbs
7/32" 1600 lbs 5600 lbs
1/4" 2000 lbs 7000 lbs
5/16" 2800 lbs 9800 lbs
3/8" 4114 lbs 14400 lbs
CINCINNATI, OHIOMFG., INC.
INSTALLATION
1. Unwind coil of rope by rolling it along floor. This will prevent kinking.
2. Most VENTURO Cranes are provided with a slot in the winch drum side plate for attaching theend of the wire rope with a stop collar. A hole in the housing allows access for the end of thewire rope when inserted thru the slot.
The ET20K(X) & ET25K(X) Cranes have a clamp built into the winch drum and do not use astop collar.
3. THERE MUST ALWAYS BE AT LEAST (3) TURNS OF WIRE ROPE ON THE DRUM WHENUNDER LOAD.
MIN
. HEI
GHT
= 1
8"M
AX. H
EIG
HT =
26"
(MO
UNTI
NG S
URFA
CE T
OTO
P O
F BA
SE P
AD)
18"
16"
16"
18"
WIT
H SI
NGLE
ACT
ING
ELEV
ATIO
N CY
LIND
ERM
ECHA
NICA
L DE
VICE
ISNE
EDED
TO
SEC
URE
BOO
M
UHM
W P
OLY
ETHL
YLEN
E BO
OM
PAD
S(3
PLA
CES)
CRAN
EDI
M 'X
'DA
SH N
o.20
381-
120
381-
2HT
40/5
06
1/4"
HT25
4 3/
4
INST
ALLA
TION
DRA
WIN
G20
381 A
DJ. B
OOM
REST
- ET
/HT2
5, HT
40/50
5-7-
01A
11-2
-01B
DATE
SECT
ION
SUPE
RSED
ES
TITL
E
2042
0
'X'
1651
0C
300
6-1-
92C
6-24
-98D
LUB
RIC
AT
ION
CH
AR
T
ET
20K
(X),
ET
25K
(X),
ET
30K
, E
T36
KX
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
2449
9-8
C30
0
6-15
-92A
6-24
-98B
AS
SE
MB
LY &
SE
RV
ICE
IN
ST
RU
CT
ION
S
ET
20K
(X),
ET
25K
(X),
ET
30K
, E
T36
KX
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
2449
9-1
C30
0
6-16
-92A
6-24
-98B
AS
SE
MB
LY &
SE
RV
ICE
IN
ST
RU
CT
ION
S
ET
20K
(X),
ET
25K
(X),
ET
30K
SU
PE
RC
ED
ES
TIT
LED
AT
ES
EC
TIO
N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
2449
9-9
C30
0
6-16
-92A
6-24
-98B
AS
SE
MB
LY &
SE
RV
ICE
IN
ST
RU
CT
ION
S
ET
20K
(X),
ET
25K
(X),
ET
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PE
RC
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ES
TIT
LED
AT
ES
EC
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N
CIN
CIN
NA
TI,
OH
IOM
AN
UF
AC
TU
RIN
G, I
NC
.
2449
9-2
C30
0
6-16
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6-24
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AS
SE
MB
LY &
SE
RV
ICE
IN
ST
RU
CT
ION
S
ET
20K
(X),
ET
25K
(X),
ET
30K
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PE
RC
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ES
TIT
LED
AT
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EC
TIO
N
CIN
CIN
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TI,
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TU
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780607C300
10-2-80B
6-24-98CINSTALLATION DRAWING
ET25K(X)SUPERCEDES
TITLE DATE SECTION
CINCINNATI, OHIOMFG., INC.
FIELD SERVICE BULLETININSTALLATION OF 16115 & 17532 MOTORS ON ROTATION & WINCH POWER UNITS
PROCEDURE:
1. REFER TO DRAWING 760302/14501 FOR REPLACEMENT PARTS
2. CHECK WORM & SHAFT SHOULDER POSITION PER DRAWING 14499-6 &READJUST SHIMS AS REQUIRED. THIS IS MANDATORY IF GEAR HEADCOMPONENT PARTS HAVE BEEN REPLACED.
3. CAREFULLY ALIGN TANG ON GEAR HEAD INPUT SHAFT WITH HOLES INFLANGE & TANG SLOT IN MOTOR WITH MOTOR MOUNTING STUDS.
4. PRESTRETCH LIP OF 00992 MOTOR SHAFT SEAL OPEN WITH FINGER TIPSAND LUBRICATE SEAL LIP WITH GEAR OIL.
5. WHEN INSTALLING MOTOR, BE CAREFUL NOT TO CATCH LIP OF SEAL ONEND OF SHAFT TANG OR SHOULDER AS SEALING LIP MAY BE DAMAGEDOR THE SPRING KNOCKED OUT OF THE SEAL.
I192
60C
420
10-1
7-97
A
5-1-
01B
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LAC
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T PA
RTS
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KX
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TITL
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TESE
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SERV
ICE
INST
RUCT
IONS
1454
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JUST
MEN
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FW
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EIG
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AND
BAC
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STM
ENT
OF
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LAY
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CIN
NA
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MA
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FAC
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ING
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D x
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x 1
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ON
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1524
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16" x
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MO
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1391
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PIN
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OM
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R - 4
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IM -
1 1/
2" S
Q x
.015
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42",
.105
"13
*15
675
SHIM
- 1
1/4"
ID x
.015
", .0
31"
1417
356
OVE
RLO
AD A
LAR
M15
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BSO
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1614
191-
1BA
LL T
HR
UST
BEA
RIN
G -
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x 3
11/
32" O
D17
1419
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BALL
TH
RU
ST B
EAR
ING
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ID x
2 1
9/32
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18*
2640
4W
OO
DR
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KEY
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" x 1
" (M
OD
IFIE
D)
1914
237
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ILL
ASSE
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HER
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PIN
, CYL
TAI
L - 1
1/4
" OD
x 3
3/1
6" L
ON
G23
1872
8PI
VOT
PIN
, CYL
RO
D -
1 1/
4" O
D x
5 3
/16"
LO
NG
2414
341-
1BU
SHIN
G -
2" ID
x 2
1/4
" OD
x 1
" LO
NG
2514
341-
2BU
SHIN
G -
1 1/
2" ID
x 1
3/4
" OD
x 1
" LO
NG
26*
1434
4SH
IM W
ASH
ER -
1 1/
2" ID
x 2
1/8
" OD
x .0
05",
.015
", .0
31" T
HK
27*
1435
3C
OIL
PIN
- 1/
2" O
D x
1 1
/2" L
ON
G28
1435
6FL
ANG
E M
OU
NTE
D B
ALL
BEAR
ING
- 1" B
OR
E29
1437
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RO
CKE
T AN
D S
HAF
T AS
SEM
BLY
(10T
SPR
OC
KET)
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AND
SH
AFT
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LOC
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33-
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1448
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TIO
N D
RIV
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1477
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MM
ET -
5/8"
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x 3
/16"
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1485
8-1
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IN P
LUG
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SNAP
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LUG
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E AS
ITEM
38)
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AP IN
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G -
1" (S
AME
AS IT
EM 3
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1525
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x 1
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x 1
1/16
" LO
NG
4415
809
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ER -
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D x
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ON
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2581
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PE A
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LOC
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LUD
ES IT
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3, 4
4, 8
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D F
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1753
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OW
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5225
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BEAR
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S 49
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OVE
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ND
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5726
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RE
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--
7119
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7226
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7317
471
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PIN
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REPLACEMENT PARTS LIST - 17530 WINCH POWER UNITMODEL: ET20K(X), ET25K(X)
PART NO. DESCRIPTION
00991 GASKET00992 SEAL00994 WORM SHAFT BUSHING12943-1 SHIM WASHER - 3/4" x 1 1/2" x .005" (AS REQUIRED)12943-2 SHIM WASHER - 3/4" x 1 1/2" x .015" (AS REQUIRED)
12943-3 SHIM WASHER - 3/4" x 1 1/2" x .030" (AS REQUIRED)14082 WORM GEAR14083 BRAKE MOTOR14088 CLUTCH HOUSING (INCLUDES 1/8" x 1/2" ROLL PIN)14089 BRAKE DISC
14150-1 COVER14335 ROLLER CLUTCH14336 THRUST RACE - 1"14337 NEEDLE THRUST BEARING - 1" I.D.14338 THRUST RACE - 3/4"
14339 NEEDLE THRUST BEARING - 3/4" I.D.14343-1 SHIM WASHER - 1" x 1 1/2" x .005" (AS REQUIRED)14343-2 SHIM WASHER - 1" x 1 1/2" x .015" (AS REQUIRED)14343-4 SHIM WASHER - 1" x 1 1/2" x .031" (AS REQUIRED)14345-1 SHIM WASHER - 1" x 2" x .005" (AS REQUIRED)
14345-2 SHIM WASHER - 1" x 2" x .015" (AS REQUIRED)14351 WAVE WASHER14354-2 BALL BEARING14455 GASKET - MOTOR14456-2 BREATHER CAP ASSEMBLY14478 #91 WOODRUFF KEY - 1/4" x 3/4"
14487 MOTOR REPAIR KIT (INCLUDES 00992 SEAL & 14455 GASKET)16485 SHIM, KEY, PIN & SEAL KIT (INCLUDES ITEMS MARKED *)17531 MOTOR (INCLUDES 00992 SEAL)24081 WORM & SHAFT24151 GEAR CASE
25370-1 ROLLER BEARING (INCLUDES 25370-3 SEAL)25370-3 SEAL25409 BEARING & HOUSING ASSEMBLY (INCLUDES 25370-1, 25370-3, 25411 & 568-277-70N)25410 PINION SHAFT & RACE ASSEMBLY25411 BEARING HOUSING
3100-100 RETAINING RING568-227-70N O-RING - 2 1/8" x 2 3/8" x 1/2"- ROLL PIN - 1/8" x 1/2"- ROLL PIN - 3/16" x 3/4"
TITLE SECTION
SUPERCEDES
DATE
900617C400
9-20-90
6-25-98AREPL. PARTS LIST
17530 WINCH PUCINCINNATI, OHIOMFG., INC.
17530 POWER UNIT INTERCHANGEABLE WITH & REPLACES 24408 ON ET20K(X) CRANE
SPECIFY POWER UNIT NUMBER & CRANE SERIAL NUMBERWHEN ORDERING REPLACEMENT PARTS.
1
*
*
**
*
*
**
*
***
*
*
****
1
1747
2C
400
6-25
-98C
1-4-
01D
REP
LAC
EMEN
T PA
RTS
ET20
K(X
), ET
25K
(X),
ET30
KSU
PER
CED
ES
TITL
ED
ATE
SEC
TIO
N
CIN
CIN
NA
TI, O
HIO
MA
NU
FAC
TUR
ING
, IN
C.
(MO
TO
R O
NL
Y)
1435
9
REPLACEMENT PARTS LIST - 17471 ROTATION POWER UNITMODEL: ET20K(X), ET25K(X), ET30K, ET36KX
PART NO. DESCRIPTION
17471 ROTATION POWER UNIT
00986 BRAKE DISK00991 GASKET00994 WORM SHAFT BUSHING01029 BRAKE PLATE01155-1 SPACER
12943-1 SHIM WASHER - 3/4" x 1 1/2" x .005" (AS ERQUIRED)12943-2 SHIM WASHER - 3/4" x 1 1/2" x .015" (AS ERQUIRED)12943-3 SHIM WASHER - 3/4" x 1 1/2" x .030" (AS ERQUIRED)14082 WORM GEAR14146 OUTPUT SHAFT
14150 COVER14338 THRUST RACE - 3/4"14339 NEEDLE THRUST BEARING - 3/4"14340 SHAFT SEAL - 1"14345-1 SHIM WASHER - 1" x 2" x .005" (AS REQUIRED)
14345-2 SHIM WASHER - 1" x 2" x .015" (AS ERQUIRED)14354-2 BALL BEARING14455 GASKET - MOTOR19276 BREATHER CAP ASSEMBLY14478 #91 WOODRUFF KEY - 1/4" x 3/4"24151 GEAR CASE (INCLUDES 1/4" x 1" ROLL PIN)
16115 MOTOR - 12 VOLT, 2 TERMINAL25412 WORM SHAFT & ROTOR ASSEMBLY26154 BRAKE SPRING26157 THRUST WASHER3100-100 RETAINING RING!RPIN-025100 ROLL PIN - 1/4" x 1" (BRAKE PLATE)!RPIN-019075 ROLL PIN - 3/16" x 3/4" (BASE PLATE)
16485 SHIM, KEY, PIN & SEAL KIT (INCLUDES ITEMS MARKED *)17467 MOTOR REPAIR KIT (INCLUDES 14455 GASKET)
TITLE SECTION
SUPERCEDES
DATE
900319C400
6-25-98C
12-18-00DREPL. PARTS LIST
17471 WINCH PUCINCINNATI, OHIOMFG., INC.
17471 POWER UNIT INTERCHANGEABLE AS A COMPLETE UNIT WITH & REPLACES 14407, 14409, 24409 & 26439
SPECIFY POWER UNIT NUMBER & CRANE SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
1
*
16115 MOTOR REPLACES 24364 MOTOR ON 24409 POWER UNITS.16115 MOTOR REPLACES 14362 MOTOR ON 14407 & 14409 POWER UNITS.16115 MOTOR REPLACES 24362 MOTOR ON 26439 POWER UNITS.
2
2
*
***
**
*
*
*
**
1
LIMITED WARRANTY POLICY
This limited policy warrants new products of Venturo be free from defects in material and workmanshipfor a period of one (1) year from date of original installation. This warranty covers:
♦ Repair or replacement of product♦♦♦♦♦ Labor to repair or replace product♦♦♦♦♦ Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products.Warranty shall become void if the product is improperly installed, modified, damaged, abused or usedfor application other than intended use.
WARRANTY CLAIMS
Venturo Manufacturing, Inc. will make a good faith effort for prompt correction or other adjustment withrespect to any product, which proves to be defective after our inspection and within the warranty period.Before any repairs are attempted or before returning any product, your Venturo Distributor is required toobtain a warranty claim number. This number is necessary for any claim to be considered. To obtain awarranty claim number, Venturo requires the model and serial number. Only authorized Venturo Dis-tributors can perform warranty. For the name and address of your local Venturo Distributor call theWarranty Claim Department – 513-772-8448.
WARNING – It is the responsibility of the installer to insure the installation is completed according to themanufacturer’s recommendations, insure the ultimate user understands how to operate product in asafe manner and understands the need for regular service and maintenance by an authorized VenturoDistributor. No modifications or alterations may be made to any Venturo products without the ex-pressed written consent of the manufacturer. Reinstallation of any Venturo product must be done by anauthorized Venturo Distributor, to the standards of the industry including maintenance, service andaffixing of all instruction, safety and warning decals. Users should again be instructed as to the safeoperation at time of delivery. Maintenance, service, operation and safety warning decals are availableon request from Venturo Manufacturing, Inc.
12-00073A
VENTURO MANUFACTURING, INCDIVISION OF COLLINS ASSOCIATES, INC
12110 BEST PLACE CINCINNATI, OHIO 45241513.772.8448
www.venturo.com
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