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1909 • Refinery operations began
1927 • Exxon Research and Development Laboratories formed
- Now responsible for world-wide fuels and lubes process R&D
1940 • Chemical Plant began operations
1956 • First production of hydrocarbon tackifying resins (ESCOREZ 1000 family)
1968 • Plastics Plant founded for production of low density polyethylene
- EVA production began in mid 1980’s
1976 • Technology research and development center began operations
1983 • Acquired the Baton Rouge Resin Finishing Plant
1987 • First production of ESCOREZ 5000 hydrogenated tackifiers
1990 • Port Allen Lubricants Plant startup
• DEXCO (DOW/Exxon joint venture) startup for production of VECTOR Styrenated Block Copolymers
1995 • Exxon Chemical acquired 100% ownership of Baton Rouge Polyolefins Plant (PAXON) for production of HDPE
1999 • Baton Rouge NGL Fractionator (Joint Venture) startup
• Baton Rouge Cogeneration Project (2Q99)
HISTORY OF BATON ROUGE AREA COMPLEX
EXXONMOBIL BATON ROUGE AREA FACILITIES
Highly integrated Refinery/Chemicaloperations
• Approximately 2400 acres• Excellent water, pipeline, rail, and
highway access• Shared infrastructure• Flexibility to adapt to changing
markets• Two research organizations
(Refining and Chemical)
Chemicals Operations include fourmanufacturing facilities
• Baton Rouge Chemical Plant• Baton Rouge Polyolefins Plant• Baton Rouge Plastics Plant• Baton Rouge Resins Finishing Plant
B A T O N R O U G E P O LY O LE F IN S
E C A R E S IN F IN IS H IN G P LA N T
E C A P LA S T IC S P LA N T
M A R Y LA N D T A N K F A R M
M E T R OA IR P O R T
R E S ID E N T IA L A R E A
D O W N T O W NB A T O N R O U G E
S T A T EC A P IT O L
C H E M IC A L P LA N T
MIS
SIS
SIP
PI R
IVE
R
R E S ID E N T IA LA R E A
B A T O N R O U G E R E F IN E R Y& E X X O N M O B IL R E S E A R C H A N DD E V E LO P M E N T LA B O R A T O R IE S
C O K E T E R M IN A L
E N T E R G Y S E R V IC E S
P R O D U C T IO NG A S P LA N T
P O R T A LLE NLU B E P LA N T
B R F R A C /P C U
A N C H O R A G E C H E M IC A L T E R M IN A L
S O R R E N T OS A LT D O M ES T O R A G E(30 M ILE S )
N
A N C H O R A G ET A N K F A R M
SITE OPERATIONS HIGHLY INTEGRATED
• Significant coordination of operations- Monthly Joint Management meetings- Day-to-day operation coordination/optimization- Major mechanical workload coordination- Investment planning and general interest optimization
• Many facilities and services shared- Steam, electric, and natural gas purchasing and supply- Docks- Emergency Response- Security- Business Services (accounting, stores, office services, telephone, purchasing)- Human Resources (labor relations, wage training)- Public Affairs- Law- Health Services
OVERVIEW OF BATON ROUGE REFINERY
• Refinery turns crude into prime products of mogas and diesel
• Four basic steps make up the Refinery process- Distillation- Cracking/Conversion ( mogas, create octane)- Treating (remove impurities)- Blending
• Out of these processes come molecules that can be used as Chemicals feedstock
BASIC DEFINITIONS
Light Ends
Naphthas
Middle distillates
Gas oil
Residuum (“resid”)
Clean products
Butane and Lighter
Generally refers to petroleum and natural gas liquid products in the 60°F - 430 °F boiling point range
Generally includes heating oil, diesel fuel, kerosene, and jet fuel (220 °F - 750 °F boiling point range)
Petroleum distillate in the 400 °F+ boiling point range
Heaviest oil fraction (left in Pipestill after gasoline and other distillates have been distilled off)
Mogas and heating oilAlso includes similar products which require more refining than heavy fuels
*Mogas final boiling point approximately 430 ° F
SIMPLIFIED BATON ROUGE REFINERY FLOW
CRUDE SOURCE
PIPELINE 60% FOREIGN 52%WATERBORNE 40% DOMESTIC 48%
PRODUCT DISPOSITION
PIPELINE 58%SHIP/BARGE 39%TANK CAR/TRUCK 3%
LIGHT ENDSFRACTIONATION
LPG BUTANESFUEL GAS
PIPE STILLSATMOSPHERIC
& VACUUM
REFORMER
H2
MIDDLE DISTILLATES
LIGHTGAS OIL
NAPHTHA
HEAVYGAS OIL
COKER
LUBES
HYDROCRACKER
MTBE
ALKYLATION
FLUID CATALYTICCRACKING UNITS
LUBE/BASE STOCKSWAXES
COKE
FUELPRODUCTSBLENDING
CHEMICALPLANT
TREATING
MOGASAVGASJET FUELDIESELHEATING OIL
LIGHT GAS OILREFORMATEOLEFINS
CRUDE
BATON ROUGE OLEFINS
REFINERYGAS
OLA-1XEPLA-S
GASCRACKING
ECLA-W
STEAMCRACKING
OLA-2X
ETHYLENEPURIFICATION
EPLA-W
BUTADIENEEXTRACTION
BELA-5
ISOPRENEEXTRACTION
DILABENZENE
EXTRACTION
BHLA
ISOBUTYLENEEXTRACTION
BPLA
CAT PROPYLENE
REFINERY GAS
CATCRACKER
COKER
GAS
ETHANEPROPANEE/P MIX
GAS OILS(0-40 kB/d)
RAFFINATE /NAPHTHA(0-10 kB/d)
CAT C4’s
OTHER FEEDSPENTANE, ‘BUTANE,PROPANE, E/P MIX,ETHANE
REFORMATE
TAR
MAINTRAIN - RGR CROSSOVER LINES
C3-
C4’s
C5 / C6
C6
HYDROGEN
FUEL GAS
ETHYLENE
PROPYLENE
BUTADIENE
ISOBUTYLENE
N-BUTYLENES
ISOPRENE
BENZENE
CBO
ETHYLENE
DIL PROPYLENE
C3+ TO BRRF
CYCLOPENTADIENE
CPLA
DIELS-ALDER REACTOR
DARLAENB
Cyclics
INTERMEDIATES MANUFACTURING
OXO/LION
PLA/EAGLEPOLY
Primary feedstock for OXO alcohols leading to vinyl plasticizers
Plywood adhesives, lube oil additives, mogas
PALA
Key component of vinyl plasticizers
Latex paints, polyesters, saccharin
Key component of vinyl plasticizers
Adhesives, lube oil additives, shampoo component
Flexible vinyl plasticizers
Garden hose, food wraps, auto upholstery, vinyl floor tiling, shoes, fishing lures
IPA MEK Neo Acids Exxate
Used in pharmaceutical, coating, consumer product, and electronic chip manufacturing
Rubbing alcohol, Post-it Notes, raw material for Round Up, Kodak Film, Formula 409, Raid Insecticide
Component in inks, coatings, and adhesives. Processing fluid for magnetic media manufacturing
Auto coatings, circuit board cleaning, Reynolds Aluminum Foil, Fuji Video Tape, Oatey Pipe Cement
Used in pharmaceutical, coating, herbicide, and adhesive manufacturing
Antibiotics, fluorescent lamps, wood preservatives, clear coat automotive paint
Component in coating, and industrial cleaner manufacturing
Aerosol carb cleaner, Goop Hand Cleaner, traffic paint, perfume
VinylsEnd Uses
Oxy FluidsEnd Uses
PRODUCT FEEDSTOCKS END USES14 commercial and 1 market development grade produced, including butyl, chlorobutyl, bromobutyl & star-branched derivatives
Molecular weight of 300,000 - 600,000
Produced 302 Mlbs in 2001
Value added properties of air retention and bonding with other types of rubber during vulcanization
Isobutylene, isoprene from Olefins
Halogens (Br2, Cl2),catalyst, and other product additives from outside suppliers
Inner liner of tires for automobiles and trucks (~95%)
Air-tight stoppers and seals for pharmaceutical containers. (~5%)
HALOBUTYL MANUFACTURING
VISTALON MANUFACTURING
22 commercial grades and 1 development grade
5 copolymers and 18 terpolymers
Produced 200 Mlbs in 2001
Products vary in monomer content, average MW, MWD, product form
Dynamically Vulcanized Alloys
Thermo-plastic elastomers
Electricals
Oil additives
Roof sheeting
Hose/belts
Automotive and Industrial mechanical goods (body sealing)
•Ziegler - Natta Catalyst
•Ethylene/Propylene
•Diene: ENB or VNB
•Extension Oil
POLYMERS
Hot Melt Adhesives Packaging, Bookbinding, Product Assembly
Pressure Sensitive Adhesives Office Tape, Packaging Tape, Pipe Wrap Tape,
Masking Tape, Diaper Tabs
Sealants Insulated Glass, Window and Door Caulking,
Bathroom Tiles and Fixtures
Miscellaneous Adhesives Tires, Textiles, Paper Sizing, Road Marking
Polymer Modification
ADHESION INDUSTRIES MANUFACTURING
POLYMERS
PRODUCT FEEDSTOCKS END USESCatalytic and thermal polymerization with hydrogenation of thermal polymers
16 Hydrogenated and 15 Catalytic commercial grades produced,
Molecular weight of 6,000-10,000
Produced 210 Mlbs in 2001
C5 diolefin, C9-C12 aromatic, C9 cyclic
Catalyst, and other product additives from outside suppliers
BATON ROUGE COMPLEX OVERVIEW
OLEFINS Annual Capacity
• Site Ethylene 2263 Mlbs• Steam Cracking
- Ethylene 2000 Mlbs- CG Propylene 600+ Mlbs
• RGR- Ethylene 263 Mlbs- Dilute Propylene 29 Mlbs
•PCU-CG Propylene 1500 Mlbs •Butadiene 422 Mlbs• Isobutylene 295 Mlbs• n-Butylenes• Isoprene 26 Mlbs• Amylenes (>65%)• Cyclics (DCPD) 43 Mlbs• ENB (VNB) 26 Mlbs• Benzene 102 Mgals• Comm Gr Toluene 30 Mgals• Mixed Xylenes (4/97) 137 Mgals• Tar 50 Mgals
BRRF
• Pipestills (4, 500+ kB/D)• Cat Cracking (2, 240 kB/D)• Hydrocracking (1, 30 kB/D)• Reforming (1, 72 kB/D)• Alkylation (3, 24 kB/D)• Coking (3, 120 kB/D)• LEU’s (4,120 kB/D Distillate)• Product H/F (100 kB/D)• Sulfur Recovery (3,22 MSCF AG)
FWPS10 kB/D
INTERMEDIATES
• MEK 300 Mlbs• IPA 650 Mlbs• Oxo Alcohols 925 Mlbs• Plasticizers 1000 Mlbs
POLYMERS• Resins 290 Mlbs• HCD 150 Mlbs• Vistalon 200 Mlbs• Halobutyl 300 Mlbs BRPP
BRPO