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1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

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Page 1: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940
Page 2: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

1909 • Refinery operations began

1927 • Exxon Research and Development Laboratories formed

- Now responsible for world-wide fuels and lubes process R&D

1940 • Chemical Plant began operations

1956 • First production of hydrocarbon tackifying resins (ESCOREZ 1000 family)

1968 • Plastics Plant founded for production of low density polyethylene

- EVA production began in mid 1980’s

1976 • Technology research and development center began operations

1983 • Acquired the Baton Rouge Resin Finishing Plant

1987 • First production of ESCOREZ 5000 hydrogenated tackifiers

1990 • Port Allen Lubricants Plant startup

• DEXCO (DOW/Exxon joint venture) startup for production of VECTOR Styrenated Block Copolymers

1995 • Exxon Chemical acquired 100% ownership of Baton Rouge Polyolefins Plant (PAXON) for production of HDPE

1999 • Baton Rouge NGL Fractionator (Joint Venture) startup

• Baton Rouge Cogeneration Project (2Q99)

HISTORY OF BATON ROUGE AREA COMPLEX

Page 3: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

EXXONMOBIL BATON ROUGE AREA FACILITIES

Highly integrated Refinery/Chemicaloperations

• Approximately 2400 acres• Excellent water, pipeline, rail, and

highway access• Shared infrastructure• Flexibility to adapt to changing

markets• Two research organizations

(Refining and Chemical)

Chemicals Operations include fourmanufacturing facilities

• Baton Rouge Chemical Plant• Baton Rouge Polyolefins Plant• Baton Rouge Plastics Plant• Baton Rouge Resins Finishing Plant

B A T O N R O U G E P O LY O LE F IN S

E C A R E S IN F IN IS H IN G P LA N T

E C A P LA S T IC S P LA N T

M A R Y LA N D T A N K F A R M

M E T R OA IR P O R T

R E S ID E N T IA L A R E A

D O W N T O W NB A T O N R O U G E

S T A T EC A P IT O L

C H E M IC A L P LA N T

MIS

SIS

SIP

PI R

IVE

R

R E S ID E N T IA LA R E A

B A T O N R O U G E R E F IN E R Y& E X X O N M O B IL R E S E A R C H A N DD E V E LO P M E N T LA B O R A T O R IE S

C O K E T E R M IN A L

E N T E R G Y S E R V IC E S

P R O D U C T IO NG A S P LA N T

P O R T A LLE NLU B E P LA N T

B R F R A C /P C U

A N C H O R A G E C H E M IC A L T E R M IN A L

S O R R E N T OS A LT D O M ES T O R A G E(30 M ILE S )

N

A N C H O R A G ET A N K F A R M

Page 4: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

SITE OPERATIONS HIGHLY INTEGRATED

• Significant coordination of operations- Monthly Joint Management meetings- Day-to-day operation coordination/optimization- Major mechanical workload coordination- Investment planning and general interest optimization

• Many facilities and services shared- Steam, electric, and natural gas purchasing and supply- Docks- Emergency Response- Security- Business Services (accounting, stores, office services, telephone, purchasing)- Human Resources (labor relations, wage training)- Public Affairs- Law- Health Services

Page 5: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

OVERVIEW OF BATON ROUGE REFINERY

• Refinery turns crude into prime products of mogas and diesel

• Four basic steps make up the Refinery process- Distillation- Cracking/Conversion ( mogas, create octane)- Treating (remove impurities)- Blending

• Out of these processes come molecules that can be used as Chemicals feedstock

Page 6: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

BASIC DEFINITIONS

Light Ends

Naphthas

Middle distillates

Gas oil

Residuum (“resid”)

Clean products

Butane and Lighter

Generally refers to petroleum and natural gas liquid products in the 60°F - 430 °F boiling point range

Generally includes heating oil, diesel fuel, kerosene, and jet fuel (220 °F - 750 °F boiling point range)

Petroleum distillate in the 400 °F+ boiling point range

Heaviest oil fraction (left in Pipestill after gasoline and other distillates have been distilled off)

Mogas and heating oilAlso includes similar products which require more refining than heavy fuels

*Mogas final boiling point approximately 430 ° F

Page 7: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

SIMPLIFIED BATON ROUGE REFINERY FLOW

CRUDE SOURCE

PIPELINE 60% FOREIGN 52%WATERBORNE 40% DOMESTIC 48%

PRODUCT DISPOSITION

PIPELINE 58%SHIP/BARGE 39%TANK CAR/TRUCK 3%

LIGHT ENDSFRACTIONATION

LPG BUTANESFUEL GAS

PIPE STILLSATMOSPHERIC

& VACUUM

REFORMER

H2

MIDDLE DISTILLATES

LIGHTGAS OIL

NAPHTHA

HEAVYGAS OIL

COKER

LUBES

HYDROCRACKER

MTBE

ALKYLATION

FLUID CATALYTICCRACKING UNITS

LUBE/BASE STOCKSWAXES

COKE

FUELPRODUCTSBLENDING

CHEMICALPLANT

TREATING

MOGASAVGASJET FUELDIESELHEATING OIL

LIGHT GAS OILREFORMATEOLEFINS

CRUDE

Page 8: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

BATON ROUGE OLEFINS

REFINERYGAS

OLA-1XEPLA-S

GASCRACKING

ECLA-W

STEAMCRACKING

OLA-2X

ETHYLENEPURIFICATION

EPLA-W

BUTADIENEEXTRACTION

BELA-5

ISOPRENEEXTRACTION

DILABENZENE

EXTRACTION

BHLA

ISOBUTYLENEEXTRACTION

BPLA

CAT PROPYLENE

REFINERY GAS

CATCRACKER

COKER

GAS

ETHANEPROPANEE/P MIX

GAS OILS(0-40 kB/d)

RAFFINATE /NAPHTHA(0-10 kB/d)

CAT C4’s

OTHER FEEDSPENTANE, ‘BUTANE,PROPANE, E/P MIX,ETHANE

REFORMATE

TAR

MAINTRAIN - RGR CROSSOVER LINES

C3-

C4’s

C5 / C6

C6

HYDROGEN

FUEL GAS

ETHYLENE

PROPYLENE

BUTADIENE

ISOBUTYLENE

N-BUTYLENES

ISOPRENE

BENZENE

CBO

ETHYLENE

DIL PROPYLENE

C3+ TO BRRF

CYCLOPENTADIENE

CPLA

DIELS-ALDER REACTOR

DARLAENB

Cyclics

Page 9: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

INTERMEDIATES MANUFACTURING

OXO/LION

PLA/EAGLEPOLY

Primary feedstock for OXO alcohols leading to vinyl plasticizers

Plywood adhesives, lube oil additives, mogas

PALA

Key component of vinyl plasticizers

Latex paints, polyesters, saccharin

Key component of vinyl plasticizers

Adhesives, lube oil additives, shampoo component

Flexible vinyl plasticizers

Garden hose, food wraps, auto upholstery, vinyl floor tiling, shoes, fishing lures

IPA MEK Neo Acids Exxate

Used in pharmaceutical, coating, consumer product, and electronic chip manufacturing

Rubbing alcohol, Post-it Notes, raw material for Round Up, Kodak Film, Formula 409, Raid Insecticide

Component in inks, coatings, and adhesives. Processing fluid for magnetic media manufacturing

Auto coatings, circuit board cleaning, Reynolds Aluminum Foil, Fuji Video Tape, Oatey Pipe Cement

Used in pharmaceutical, coating, herbicide, and adhesive manufacturing

Antibiotics, fluorescent lamps, wood preservatives, clear coat automotive paint

Component in coating, and industrial cleaner manufacturing

Aerosol carb cleaner, Goop Hand Cleaner, traffic paint, perfume

VinylsEnd Uses

Oxy FluidsEnd Uses

Page 10: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

PRODUCT FEEDSTOCKS END USES14 commercial and 1 market development grade produced, including butyl, chlorobutyl, bromobutyl & star-branched derivatives

Molecular weight of 300,000 - 600,000

Produced 302 Mlbs in 2001

Value added properties of air retention and bonding with other types of rubber during vulcanization

Isobutylene, isoprene from Olefins

Halogens (Br2, Cl2),catalyst, and other product additives from outside suppliers

Inner liner of tires for automobiles and trucks (~95%)

Air-tight stoppers and seals for pharmaceutical containers. (~5%)

HALOBUTYL MANUFACTURING

VISTALON MANUFACTURING

22 commercial grades and 1 development grade

5 copolymers and 18 terpolymers

Produced 200 Mlbs in 2001

Products vary in monomer content, average MW, MWD, product form

Dynamically Vulcanized Alloys

Thermo-plastic elastomers

Electricals

Oil additives

Roof sheeting

Hose/belts

Automotive and Industrial mechanical goods (body sealing)

•Ziegler - Natta Catalyst

•Ethylene/Propylene

•Diene: ENB or VNB

•Extension Oil

POLYMERS

Page 11: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

Hot Melt Adhesives Packaging, Bookbinding, Product Assembly

Pressure Sensitive Adhesives Office Tape, Packaging Tape, Pipe Wrap Tape,

Masking Tape, Diaper Tabs

Sealants Insulated Glass, Window and Door Caulking,

Bathroom Tiles and Fixtures

Miscellaneous Adhesives Tires, Textiles, Paper Sizing, Road Marking

Polymer Modification

ADHESION INDUSTRIES MANUFACTURING

POLYMERS

PRODUCT FEEDSTOCKS END USESCatalytic and thermal polymerization with hydrogenation of thermal polymers

16 Hydrogenated and 15 Catalytic commercial grades produced,

Molecular weight of 6,000-10,000

Produced 210 Mlbs in 2001

C5 diolefin, C9-C12 aromatic, C9 cyclic

Catalyst, and other product additives from outside suppliers

Page 12: 1909 Refinery operations began 1927 Exxon Research and Development Laboratories formed - Now responsible for world-wide fuels and lubes process R&D 1940

BATON ROUGE COMPLEX OVERVIEW

OLEFINS Annual Capacity

• Site Ethylene 2263 Mlbs• Steam Cracking

- Ethylene 2000 Mlbs- CG Propylene 600+ Mlbs

• RGR- Ethylene 263 Mlbs- Dilute Propylene 29 Mlbs

•PCU-CG Propylene 1500 Mlbs •Butadiene 422 Mlbs• Isobutylene 295 Mlbs• n-Butylenes• Isoprene 26 Mlbs• Amylenes (>65%)• Cyclics (DCPD) 43 Mlbs• ENB (VNB) 26 Mlbs• Benzene 102 Mgals• Comm Gr Toluene 30 Mgals• Mixed Xylenes (4/97) 137 Mgals• Tar 50 Mgals

BRRF

• Pipestills (4, 500+ kB/D)• Cat Cracking (2, 240 kB/D)• Hydrocracking (1, 30 kB/D)• Reforming (1, 72 kB/D)• Alkylation (3, 24 kB/D)• Coking (3, 120 kB/D)• LEU’s (4,120 kB/D Distillate)• Product H/F (100 kB/D)• Sulfur Recovery (3,22 MSCF AG)

FWPS10 kB/D

INTERMEDIATES

• MEK 300 Mlbs• IPA 650 Mlbs• Oxo Alcohols 925 Mlbs• Plasticizers 1000 Mlbs

POLYMERS• Resins 290 Mlbs• HCD 150 Mlbs• Vistalon 200 Mlbs• Halobutyl 300 Mlbs BRPP

BRPO