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186M Windrow Merger

Operator Manual

Includes operating, adjustment, maintenance, technical,

repair parts and safety instructions for the 186M Windrow Merger.

Please retain this document for future reference. Keep this manual available for reference to the

operator at all times. Do not allow anyone to operate this implement without reading and fully

understanding this operator manual. Never allow children to operate on or near any equipment at

any time.

RCI Engineering LLC

RC130102 1APR15

www.RCIengineering.com Copyright © 2015 by RCI Engineering LLC

1

New Agricultural Implements

Warranty Statement

RCI Engineering LLC, hereinafter referred to as RCI, warrants new RCI attachments, to the

Original Retail Purchaser to be free from defects in material and workmanship for a period of

one (1) year from the date of sale.

RCI warranty includes:

Genuine RCI parts costs and labor required to repair or replace equipment at the selling dealer’s

business location.

RCI MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED

OR IMPLIED (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR PARTICULAR PURPOSE), EXCEPT AS EXPRESSLY STATED IN THIS

WARRANTY STATEMENT.

RCI WARRANTY DOES NOT INCLUDE:

1. Transportation to the selling dealer’s business location or, at the option of the Original

Retail Purchaser, the cost of a service call.

2. Freight costs above standard shipping costs for the replacement parts.

3. Used equipment.

4. Components covered by their own non-RCI warranties, such as tires and trade

accessories.

5. Normal maintenance service and expendable, high-wear items.

6. Sacrificial components designed to fail to prevent damage to other components when

obstructions are encountered (i.e. shear bolts, pickup teeth)

7. Repairs or adjustments caused by: improper use; non-intended use; failure to follow

recommended maintenance procedures; use of unauthorized attachments; accident or

other casualty.

8. Liability for incidental or consequential damages of any type, including, but not limited

to lost profits or expenses of acquiring replacement equipment or damage to machines to

which the attachment is installed.

No agent, employee, or representative of RCI has any authority to bind RCI to any warranty

except as specifically set forth herein. Any of these limitations excluded by local law shall be

deemed deleted from this warranty; all other terms will continue to apply.

2

186M Windrow Merger

The 186M Windrow Merger from RCI Engineering is a simple, cost-effective solution to merging

windrows together while minimizing dirt and foreign material in the windrow as can be experienced in

raking operations.

Intended Use:

For merging two or three windrows from up to 18' wide cut widths into a single windrow. The 186M can

also function as a very effective windrow inverter for improved crop drying in some conditions.

Product Highlights:

Effective pickup width is 8’6” wide.

Tine bar assembly features six tine bars with center support.

Extension with 3 feet of length is standard equipment.

A bundle to increase the extension length to 5’ is available and recommended when tripling 16’

or 18’ cut widths to a windrow of less than 8’ wide.

If tripling windrows from a 16’ cut width and a final windrow width of under 9’ is needed, the

standard extension is sufficient.

The longer extension option is recommended for all cut widths of greater than 16’.

Windguard is standard equipment.

Pickup and belts are driven hydraulically in series.

Gauge wheels are adjustable.

Conveyor extension shut-off valve is standard equipment such that the merger can be used with

the extension in the transport position.

Can be used with virtually any 50+ hp tractor with a drawbar, self-contained oil cooler, and two

remote hydraulic valves

Unit discharges at the right side with the extension in the raised or lowered position.

Reversible belt direction is standard equipment.

3

Product Limitations:

The 186M is not recommended at this time for use with tractors without integrated oil coolers.

When used on a tractor with open-center hydraulics and no flow control from the tractor, a pair of

plugs must be removed from the manifold to allow for flow control at the manifold. Refer to the

186M Operator Manual for more information.

The maximum transport speed for the unit is 25 mph. Additional safety lighting may need to be

added if pulled behind any vehicle besides a tractor. See local DOT regulations regarding

lighting requirements for road transport when not using a tractor.

Ordering Information:

Part Number Description Comments

RC130001 186M Merger, Base Unit

RC063481 Bundle, 2-Foot Extension Addition Total of 5’ extension length

Setup Time:

Approximately 2 hours of setup time is required from shipping configuration to field operation when

shipped on a skid. When shipped via flatbed trailer, the unit requires approximately 30 minutes of setup

time for preparation to the field.

RCI Engineering LLC also offers an assortment of attachments for John Deere hay and forage equipment

to improve performance, increase efficiency and to increase machine capabilities in different crop and

field conditions. The 186M Merger is not an Allied Product for John Deere, but is available through

any John Deere dealer.

RCI Engineering LLC reserves the right to make improvements in design and changes in specifications at

any time without notice and without incurring any obligation to install them on units previously

manufactured or sold. Specifications, descriptions, and illustrative material herein are as accurate as

known at time of publication, but are subject to change without notice.

4

Table of Contents

Section Page

Warranty Statement……………………………………………....... 1

Intended Use………………………………………………….......... 2

Table of Contents………………………………………...……........ 4

Specifications………………………………………………………. 5

Pre-Delivery Checklist…………………………………………...... 6, 68

Delivery Checklist………………………………………………..... 8, 70

Safe Operation of Machine………………………….……............... 10

Safety Warning Signs……………………………………………… 11

Safety Sign Locations………………………..…………….............. 12

Safety Sign Definitions……..………………………………............ 13

Setup Instructions……...…………………………………….......... 15

Field Operation………………………………………………........ 17

Adjustments……………………………………………………….. 20

Maintenance…………………………………………………......... 25

Service……………………………………………………............. 26

Troubleshooting……………………………………………........... 32

Hydraulic Functional Schematic………………………………….. 34

Bolt and Screw Torque Values………………………………........ 36

Repair Parts……………………………………………….............. 38

Parts Index…………………………………................................... 40

5

186M Merger Specifications

Pickup

Pickup Working Width 8' 6”

Type Cam w/tine bar reel

Number of Cams 2

Number of Tine Bars 6 w/ center support

Wind Guard Yes

Pickup Drive Hydraulic

Stripper Guard Type Metal

Float System Spring

Conveyor

Belt Width, in. 35 1/4"

Lug Height, in. 3/4"

Lug Width, in. 32 1/2"

Extension Yes

Length 36" Standard; 60” Optional

Extension Folding Hydraulic

Belt Drive Hydraulic

Tractor Hyd. Drive System Yes

GPM/PSI Required 12 / 2000

Hydraulic Remotes Needed 2

Tractor Size Minimum 50 hp

Dimensions & other Specifications

Base Weight, lbs 2,200 approx

Transport Width 10' 11"

Transport Length 12'

Tire Size (Frame) 26 x 12 - 12

Gauge Wheel Size 18.5 x 8.5 - 8

Operating Speed 2 to 12 mph

Transport Speed Up to 25 mph

Merging Width Cuts Up to 18' (with optional extension)

6

Pre-delivery Checklist (Copy for Return to RCI at back of this manual)

After the unit has been assembled and lubricated and prior to delivery to customer, the merger

needs to be inspected thoroughly to ensure it is in proper working order. The following checklist

must be reviewed and each item found to be satisfactorily completed.

Windrow merger has been setup according to the instructions included in this

manual.

and safety decals are in place, securely fastened, and operate correctly.

ts and bolts have been tightened and inspected.

Crop guides at belt installed properly.

.

.

Belt tension set properly.

Extension belt tension set properly.

All applicable warranty information recorded.

I acknowledge that the pre-delivery service was performed and the unit is ready for delivery to

the customer.

________________________ _________________________ ___________________

Dealership’s Name Representative Date

_______________________ __________________________ ___________________

Model Number Serial Number Date Sold

Owner’s Name and Address

Name_______________________________________________

Address_____________________________________________

City, State, Zip _______________________________________

Original: Enclose in manual and give to customer at time of delivery.

Copy: Dealership

Copy: RCI Engineering LLC

RCI Engineering LLC

Fax: 920-387-9804

Email: [email protected]

Mail: 208 River Knoll Drive, Mayville, WI 53050

7

This Page Intentionally Left Blank

8

Delivery Checklist (Copy for Return to RCI at back of this manual)

The following items must be performed when delivering the attachment to the customer. Check

off each item as it is performed.

Provide the customer with the Operator's Manual and instruct them to read prior to

operating the unit.

Review and explain all safety information and operating adjustments.

Review and explain maintenance and lubrication schedule that is required to ensure

proper operation and long life.

belt tension as instructed in the “Adjustments”

section.

Make it be known that if the customer can visit or call the dealership to discuss any

questions or problems they may encounter.

Complete the Owner’s Registration with the customer, ensure it is completely filled out,

and return it to RCI Engineering.

_________________________________

Date Delivered

_________________________________

Signature


Copy: Dealership


RCI Engineering LLC

Fax: 920-387-9804



9


10

Safe Operation of Machine

Operator Authorization

The machine owner must provide the operator of the machine this manual and ensure that

the operator reads and understands the contents. This must be performed before the

machine is put into operation.

Safety Alert Symbol

This safety alert symbol is used to alert the operator to the potential

for personal injury. Whenever this symbol is noticed in this manual or

on the machine, be alert to the situation and read the message near the

symbol shown in graphical format. Always be alert for the potential

for personal injury.

General Safety Precautions / Accident Prevention

Before operation of the machine each time, check the entire machine for operational safety.

1. BEFORE unclogging, removing material, cleaning, adjusting, servicing, or lubricating,

the operator must:

a. Disengage tractor, put the tractor in park, shut off the engine, and remove the key

from the ignition.

b. Wait until all parts have stopped moving.

2. The warning and safety decals on the attachment provide important information to ensure

safe operation of the machine. Follow these instructions at all times to remain safe.

Replace all such decals if they should become illegible or be missing.

3. Avoid loose fitting clothing while operating this implement. The operator should always

wear close-fitting clothing and sturdy footwear.

4. Before operation of this implement, become familiar with all controls of the prime mover

and implement and understand the function of this implement.

5. Check all guards and shields to make sure they are in place and functional. Replace any

defective or missing guards, shields, or components before operation.

6. To transport the merger on the road, raise the unit to its highest position and fold the

extension to its transport position. Engage the hand valve for the extension to prevent

unintentional opening. Engage the pickup lift lock arm to prevent unintentional lowering

of the unit. Disengage the main drive clutch.

7. Keep clear of the working and danger area of the machine.

8. Use proper personal protection for eyes, ears, and head to protect against projected

objects and noise.

9. Do not modify the machine. Unauthorized modifications may affect the safety and

longevity of the machine and voids warranty.

10. Check with local authorities for regulations regarding transportation of the unit on public

roads. Ensure that all unit markings are clearly visible before transporting the unit.

11. Restrict on-road towing of unit to 25 mph (40 kmph).

12. Use the safety chain when transporting the unit.

11

Safety Warning Signs

The safety warning signs feature a hazard description panel without text. It is important to

properly identify any hazards when working around the attachment.

The signs have a black border and yellow background. Each decal has two boxes of information

regarding the hazard.

The top or left box of the decal indicates a warning for the hazard. The triangle indicates

WARNING. The symbol inside the triangle indicates what the warning pertains to. In some

cases, a simple explanation mark is used.

The right or bottom box of the decal indicates an instruction on how to respond to the hazard.

Reference each decal to the operator manual for further explanation of the meaning of the decal

and respond accordingly.

12

Safety Sign Locations

Decal locations are identified in the figures below and referenced on the following pages.

13

Safety Sign Definitions

Safety Sign 1

This safety sign is a general warning sign

instructing the operator to read the

Operator's Manual for an explanation of

safety signs applicable to the machine. The

Operator's Manual is located in a tube holder

at the left rear corner of the machine.

Safety Sign 2, 3, and 7

These reflective decals are for proper

machine marking for transport. Ensure that

these decals are clearly visible and clear of

debris before transporting unit.

Safety Sign 4

This safety sign is a warning of injury due to

escaping hydraulic fluid under pressure.

Keep away from this area when the hoses

have hydraulic pressure to avoid the hazard.

Failure to do so may result in serious injury.

Safety Sign 5

This safety sign is a warning of

entanglement of moving parts. Keep all

body parts away from moving parts. Failure

to do so may result in serious injury.

Figure 1. Safety Sign 1



14

Safety Sign 6

This safety sign is a warning of a pinch

point. Keep clear of this area and do not

place any body parts in this area due to the

risk of the pinch point. Failure to do so may

result in serious injury.

Safety Sign 8

This safety sign is an indication that tire

pressure is critical to proper machine

operation and reliability. This decal is

located on the tongue of the unit near the

jack stand storage position.

Safety Sign 9

This safety sign is a “Slow Moving Vehicle

Sign” and is provided to meet the

requirements of on-road transportation.

Always make sure this decal is complete,

clean, and visible to the rear of the

implement whenever transporting the

machine on public roads.




15


16

Setup Instructions

Convert from Shipping to Field Setup

Each unit is shipped with the tongue in a

raised position. See Figure 7. Perform the

following actions to prepare the machine

from shipping configuration to field

configuration:

1) Release unit from shipping skid by

cutting shipping straps.

2) Remove the hitch from the skid. See

Key 1 Figure 7. Release the

shipping strap from the hitch. See

Key 1 Figure 8. Retain hardware

and Strap.

3) Using a lift or other device, safely lower

the tongue until the Latch can fit the

pin in the rear hook point of the

latch. See Key 2 Figure 8.

4) Install the hitch into the tongue and

replace the ¾” bolts provided.

Torque bolts to 280 lb-ft (380 Nm).

See Figure 9.

5) Install Jack Stand and Hydraulic Hoses

as indicated in Figure 9. Slots are

provided for hose storage when

not in use.

6) Lift the unit with a forklift from the rear

through the fork pockets in the main

frame. Take care to not damage any

tine bars or tines. Secure the merger

to the forklift in a safe manner. Do

not move the merger fore/aft with the

forklift.

7) Place the merger on blocks for safety.

Install spindles and tires. Tighten all

hardware properly. Remove

shipping skid, remove safety blocks

and lower unit to the ground.

Figure 7. Shipping Configuration

Key 1 - Hitch

Figure 8. Shipping Lock

Key 1 – Shipping Strap Key 2 - Latch

Figure 9. Htich Installation

Key 1 – Hitch Key 2 – Bolts

Key 3 – Jack Stand Key 4 – Hoses

Key 5 – Hose Mounts

17

8) Install the shipping strap from the hitch

as a stop on the lower side of the

tongue frame. See Figure 10.

IMPORTANT: Ensure that the plate is

arranged with the hook slot towards the

front of the merger and the wide area

extended under the frame of the merger.

9) Install pin at hydraulic cylinder. Install

spring at pivot link. See Figure 10.

10) Grease unit. See “Maintenance”

Section of this manual.

11) Verify tire pressures are set correctly.

See “Service” section of this manual.

12) Use the shipping blocks to create a

ramp in front of the skid at the tires.

Connect the unit to a tractor and pull

from the shipping skid. See “Attach

Merger to Tractor” in the next

section.

Figure 10. Lift Cylinder Assembly

Key 1 – Cylinder Key 2 – Spring

Key 3 – Pin Key 4 - Stop

18

Attach Merger To Tractor

Perform the following actions when

connecting the merger to a tractor.

1) Disengage tractor, put the tractor in park,

shut off the engine, and remove the

key from the ignition.

2) Install hitch pin and hitch pin clip.

3) Install safety chain.

4) Install hydraulic hoses.

5) Lower jack stand and move to storage

position at the top of the tongue.

Place in a horizontal position.

Field Operation

The 186M Windrow Merger is capable of

merging windrows from cut widths up to 16'

with the standard extension. With the longer

extension, merging of cut widths up to 18’

can be accomplished. In some

configurations, three windrows can be put

together into one windrow.

The unit is also capable of merging

windrows with or without the extension in

the lowered position. However, in heavier

crops, it may be necessary to use the

extension due to limited clearance beneath

the extension.

To prepare the 186M for field operation,

perform the following:

1) Raise the pickup to the highest position

to relieve pressure on the transport

lock.

WARNING: Hydraulic systems at rest may

contain hydraulic pressure. Do not

disconnect or service hydraulic systems with

pressure in the system. Relieve all pressure

before performing any service work.

Beware of components that may move when

changing selections with valves or removing

locking mechanisms. Failure to do so may


2) Disengage tractor, put the tractor in park,



3) Disengage the transport lock. See

"Engage / Disengage Transport

Lock" in the next section.

4) Return to the tractor and slowly release

all hydraulic pressure on all circuits

to lower the pickup to the ground.

IMPORTANT

If required to start the engine or tractor

electrical circuit to relieve hydraulic

pressure, be sure to repeat Step 2 before

proceeding to Step 5.

5) If it is desired to use the extension,

slowly switch hydraulic valve near

jack storage position to the OPEN

position. "See Engage/Disengage

Extension Folding" in the next

section. If use of the extension is

not desired, proceed to Step 12.

6) Return to the tractor and start the unit

while following the General Safety

Precautions on Page 8 of this

manual.

7) Lower the extension by activating the

hydraulic function to lower the

pickup to the ground. The extension

will move to a lowered position. Be

19

sure to lower extension completely

before proceeding.

8) Disengage tractor, release all hydraulic

pressure, put the tractor in park,



9) Slowly switch hydraulic valve near

jack storage position to the CLOSED



section.

10) Engage the extension belt motor by

selecting the "Motor Engaged

Position" at the hydraulic manifold.

See "Extension Motor Engage /

Disengage" in the next section.

IMPORTANT

When the extension is not in use, be sure the

extension motor is disengaged. Failure to do

so may result in belt damage.

11) Return to the tractor and start the

unit while following the General

Safety Precautions on Page 8 of this

manual.

12) Proceed to merging operation.

To prepare the 186M for transport from the

field, perform the following:

1) Engage the transport lock. See

"Engage / Disengage Transport

Lock" in the next section.

2) If the extension was used, slowly switch

hydraulic valve near jack storage

position to the OPEN position.

"See Engage/Disengage Extension

Folding" in the next section. If the

extension was not used, proceed to

next step but skip Steps 5 and 6.

3) Raise the pickup to the highest position

to allow the transport lock to fall into

place. Continue to raise the pickup

to raise the extension to transport

position. Verify the transport lock is

engaged.

4) Disengage tractor, release all hydraulic

pressure, put the tractor in park,



5) Slowly switch hydraulic valve near

jack storage position to the CLOSED



section.

6) Disengage the extension belt motor by

selecting the "Motor Disengaged

Position" at the hydraulic manifold.

See "Extension Motor Engage /

Disengage" in the next section.

7) With the tractor still shut off, disengage

the main clutch at the rear axle. See

"Engage/Disengage Main Clutch" in

the next section.

8) Return to the tractor and start the

unit while following the General

Safety Precautions on Page 8 of this

manual.

9) Proceed to transporting of unit.

20

Adjustments

IMPORTANT: Before making any

adjustments to the windrow merger, lower

pickup to ground or lock the pickup in

transport position. (See "Engage /

Disengage Transport Lock in this section.)

Set the park brake of the tractor and shut off

the engine. Remove the key from the

ignition.

Float Pressure

The 186M Merger is preset to operate under

full spring load in normal operation.

To reduce float pressure, tension must be

adjusted on the spring. Loosen jam nut

(Key 2, Figure 11) and turn adjustment rod

(Key 3, Figure 11). Counterclockwise will

decrease spring tension and result in higher

ground pressure.

Gauge Wheel Adjustment

To adjust the gauge wheels, the unit must be

raised to transport position and the transport

lock must be engaged. See "Engage /

Disengage Transport Lock in this section.

With the tractor disengaged, in park and

engine off with the key removed, remove

adjustment bolt, (Key 1, Figure 12). Move

gauge wheel support bracket (Key 2, Figure

12) up or down to desired location

(minimum recommended ground clearance

for tines is 1" (25 mm)) and reinstall

adjustment bolt. Tighten bolt properly.

Repeat operation at opposite side of unit.

Figure 11. Float Adjustment

Key 1 - Spring Key 2 - Jam Nut (Hidden)

Key 3 - Adjustment Rod

Figure 12. Gauge Wheel Adjustment

Key 1 - Adjustment Bolt Key 2 - Spring

21

Engage / Disengage Transport Lock

The transport lock is located at the left side

of the implement.

Before disengaging the transport lock,

disengage tractor, release all hydraulic

pressure, put the tractor in park, shut off the

engine, and remove the key from the

ignition.

Disengage the transport lock (Key 1, Figure

13) by moving the lock to a raised position.

To engage the transport lock, first disengage

tractor, release all hydraulic pressure, put the

tractor in park, shut off the engine, and

remove the key from the ignition.

Move the transport lock (Key 1, Figure 13)

to a lowered position.

Return to the tractor and start the unit while

following the General Safety Precautions on

Page 8 of this manual.

Raise the pickup to the highest position to

allow the transport lock to fall into place.

Verify the transport lock is engaged.

Raise / Lower Extension

The extension is raised and lowered using

the same hydraulic circuit as the pickup

raise / lower circuit.

The extension raise / lower function is

enabled or disabled by use of a hand-

controlled hydraulic valve located on the

tongue near the jack stand storage location.

To raise the extension, first ensure there is

no hydraulic pressure in the system.

WARNING: Hydraulic systems at rest may

contain hydraulic pressure. Do not

disconnect or service hydraulic systems with

pressure in the system. Relieve all pressure

before performing any service work.

Beware of components that may move when

changing selections with valves or removing

locking mechanisms. Failure to do so may


Turn the hydraulic valve to the OPEN

position. See Figure 14.

When in the OPEN position, the extension

will fold up when the pickup is raised. The

extension will also fold down once the

pickup is lowered completely and the

operator continues to operate the pickup

lower function.

IMPORTANT

Close the hydraulic valve when it is not

desired to have the extension raise or lower.

Figure 13. Transport Lock

Key 1 - Transport Lock (Lowered Position)

Figure 14. Hydraulic Valve

Key 1 - Valve OPEN

22

Engage / Disengage Extension Motor

The extension motor is engaged and

disengaged manually.

IMPORTANT

When the extension is not in use, be sure the

extension motor is disengaged. Failure to do

so may result in belt damage. Always

release all hydraulic pressure, lower unit to

ground or transport stop, engage park brake,

turn off tractor, and remove key before

making any adjustments.

To engage the extension motor, first release

the lock ring of the manual valve for the

extension. Then turn the manual valve on

the manifold clockwise completely to

engage the extension. Turn the lock ring

tight to lock. See Key 1, Figure 15.

IMPORTANT

Do not use tools to turn the hand valve as

component damage may result.

To disengage the extension motor, push the

manual valve on the manifold in slightly,

turn counterclockwise, and pull the valve

out.

Windguard Adjustment

The windguard is adjustable for stop

positions in a raised and lowered position.

The default position is such that the

windguard tines are positioned directly

above the pickup tines such that no pickup

tines extend above the windguard.

The end tine of the windguard is bent higher

than the others to allow for more flow at the

corner of the extension mount to help

prevent any accumulation in this area.

To adjust the windguard, loosen the stop

bolts (Key 2, Figure 16) and move to the

desired location. Retighten properly.

Figure 15. Valve for Extension Motor

Key 1 - Valve (Engaged)

Figure 16. Windguard Adjustment

Key 1 - Windguard Key 2 - Stops (qty 2)

23

Pickup Speed Adjustment – Closed

Center Systems

The tine speed is adjustable in series with

the belt speed by adjusting hydraulic oil

flow.

IMPORTANT:

For closed-center hydraulic-type tractors,

always leave the hand valves of the merger

manifold completely open (turned out fully).

See Figure 17.

For closed-center tractors, adjust the flow of

the tractor to control the pickup speed.

To set the maximum speed, first, start with a

slow oil flow and increase the hydraulic

flow slowly until the pickup speed no longer

increases or a pulse develops in the pickup

speed, whichever occurs first. Then

decrease the hydraulic flow slightly to make

sure that oil is not pushing over relief in the

tractor.

To set a slower speed, decrease the tractor

oil flow.

IMPORTANT:

It is important to limit the tractor output to

less than 12 GPM to avoid pushing oil over

the relief in the tractor which can cause the

tractor hydraulic system to overheat. The

manifold on the merger protects the motors

from over speed, but not from overheating.

IMPORTANT:

Depending on tractor make and model,

engine speed can impact the hydraulic oil

flow to the merger during this process.

Always set the tractor engine rpm to desired

operating speed before setting merger

hydraulic speeds.

Note: A new manifold is used starting with

serial number RCIX00855. Units built prior

to this serial number break do not feature the

ability to switch between open-center and

closed-center tractors and do not have flow

control built into the manifold. For units

with earlier serial numbers, the belt motor

circuit is equipped with a fuse to prevent

over speed and implement damage. If

hydraulic flow exceeds 11 gpm (42 lpm), the

fuse will trip. To reset the fuse, release all

hydraulic pressure on the motor circuit

through the float position of the tractor

hydraulic function. Resume operation once

reset.

Figure 17. Pickup Speed Adjustment

Key 1 – Forward Flow Control (Fully CCW)

Key 2 – Lock Ring

Key 3 – Reverse Flow Control (Fully CCW)

24

Pickup Speed Adjustment – Open Center

Systems

The tine speed is adjustable in series with

the belt speed by adjusting hydraulic oil

flow.

WARNING:

Only adjust the belt speed when the tractor

is turned off, park brake is set, key is

removed, and all pressure is relieved from

the system and unit is lowered to the ground.

IMPORTANT:

For open-center tractors, make sure the

plugs are removed in the manifold and

stored in the external storage position as

indicated in the Adjustments Section of this

manual.

For open-center tractors, adjust the flow

control valves at the manifold to control the

pickup speed. See Figure 18.

There are two flow control valves on the

manifold. The handles are colored in gold.

The silver handle is the valve used to

engage/disengage the extension motor.

Each valve is also labeled on the manifold

with engraved letters. There is one valve for

belt forward speed and one for belt reverse

speed.

To adjust the pickup and belt speed, first

loosen the lock collar at the speed control

valve of the manifold.

To adjust the pickup and belt speed, turn the

valve clockwise (in) to decrease speed and

counterclockwise (out) to increase speed.

IMPORTANT:

The valves are to be only adjusted by hand.

Do not use tools as implement damage may

result.

Note: A different manifold is used starting

with serial number RCIX00855. Units built

prior to this serial number break do not

feature the ability to switch between open-

center and closed-center tractors and do not

have flow control built into the manifold.

For units with earlier serial numbers, the belt

motor circuit is equipped with a fuse to

prevent over speed and implement damage.

If hydraulic flow exceeds 11 gpm (42 lpm),

the fuse will trip. To reset the fuse, release

all hydraulic pressure on the motor circuit

through the float position of the tractor

hydraulic function. Resume operation once

reset.

Figure 18. Pickup Speed Adjustment

Key 1 – Forward Flow Control

Key 2 – Lock Ring

Key 3 – Reverse Flow Control

25

Maintenance Perform general lubrication every 10 hours

of operation or before and after intermediate

use (before and after seasonal harvests)

unless otherwise specified. Severe or

unusual conditions may require more

frequent lubrication.

The following illustrations show the

lubrication points on the unit. Prior to using

grease gun, clean the grease fitting. Replace

lost and broken grease fittings immediately.

Grease fitting locations:

1. Gauge wheels adjusters at 1 place on

each end. See Figure 19.

2. Pickup raise / lower pivot pins at 1

place on each end. See Figure 20.

3. Wheel clutches at outer housings

within wheel well on each side. See

Figure 21.

Inspect pickup/cylinder tines and tine bar

guards daily for damage. Replace damaged

tines immediately to prevent further damage

to other tines and the tine bar assembly.

Figure 19. Gauge Wheel Grease Fitting

Key 1 - Fitting Location

Figure 20. Pickup Raise / Lower Pivot

Key 1 - Fitting Location (Each End)

Figure 21. Wheel Clutch

Key 1 - Wheel Clutch Fitting (qty 2)

26

Service

Cam Bearing Replacement

Right end pickup cam bearing replacement.

1. Remove the cover from the cam track.

2. Remove the first tine bar guard from

the end for clearance to work.

3. Loosen the bolt retaining the cover tab

and move the tab for clearance to the

access hole for removal of the bearing

retaining bolt. See Figure 22.

4. Remove the cam bearing bolt.

5. Replace the cam bearing.

6. Reassemble components using red

loctite on the cam bearing bolt.

SPECIFICATION:

Cam bearing bolt torque: 46 lb-ft (63 N-m)*

*MUST USE RED LOCTITE

Straightening Bent Tines

There should be approximately 6” (150 mm)

gap between the point of tine disappearance

and the end of the slot.

If the distance is different, bend the tine

back to the original position of 6” (150 mm).

See Figure 23.

Figure 22. Access Hole Location

Key 1 - Access Hole Cover (1 each end)

Figure 23. Tine Gap

Key 1 - Tip of Tine

Key 2 - Gap of 6” (150 mm)

27

Broken Tine Replacement

Broken tines must be replaced immediately

to prevent damage to other components.

To replace a broken tine:

1. Remove the tine guard covering the

broken tine.

2. Remove the 3/8” x 1¼” bolt and tine

clip holding the broken tine in place.

3. Replace the broken tine with a new

part.

4. Secure the tine using the 3/8” x 1¼”

bolt, tine clip, and lock nut.

SPECIFICATION:

Tine bolt torque: 28 lb-ft (38 N-m)

IMPORTANT: Install tine clip with cup

side towards bolt head (round edge towards

tine). Failure to do so may result in

premature failure of tine. See Figure 24.

5. Replace the tine guard.

Tine Bar Guard Replacement

Damaged tine bar guards must be replaced

immediately to prevent damage to other

components.

To replace a damaged tine bar guard,

remove all four retaining bolts. The guard

will now slide forward for removal.

See Figure 25.

Figure 24. Tine installation

Key 1 - Tine Key 2 - Tine Bar

Key 3 - Bolt Key 4 - Tine Clip

Key 5 - Lock Nut Key 6 - Radius Edge

IMPORTANT: Radius edge towards tine

Figure 25. Tine Bar Guard

Key 1 - Guard Key 2 - Lifter

Key 3 - Front Bolt Key 4 – Rear Bolt

28

Tire Pressures

Inspect tire pressures and adjust

appropriately.

SPECIFICATION

Gauge Wheel Pressure:

Max 20 psi (140 kPa)

Drive Wheel Pressure

Max 20 psi (140 kPa)

Main Belt Tension

The main belt of the merger is automatically

adjusting, but requires occasional

maintenance to reset the spring.

Adjust the spring tension such that the black

bushing over the spring is loose so that it

can be turned but not moved laterally along

the spring. Use the jam nut to prevent the

adjustment nut from loosening during

operation. Adjust both sides of the belt as

required. See Figure 26.

Verify the main belt is clean and in proper

alignment on grooves and the frame before

and after tensioning.

Extension Belt Tension

The extension belt is adjusted manually and

must be adjusted regularly so the belt does

not sag more than 3/4" (19 mm) at the

bottom between the rollers.

To adjust the extension belt, first loosen the

four carriage bolts (Key 1, Figure 27) that

hold each adjuster plate in place.

Adjust the adjuster bolt (Key 2, Figure 27)

to move the roller in the desired direction for

belt tension.

When the proper belt tension is gained,

tighten all hardware properly.

Figure 26. Main Belt Tension Adjustment

Key 1 - Adjustment Nut

Key 2 - Jam Nut Key 3 - Bushing

Figure 27. Extension Belt Tension

Adjustment

Key 1 - Carriage Bolt (qty 4 per side)

Key 2 - Adjustment Bolt

29

Implement Plugging

Should the unit encounter an obstruction of

crop at the pickup, use the following

procedure to remove the restriction.

1. Stop the forward motion of the

tractor.

2. Continue to run the hydraulics for

the pickup.

3. Slowly reverse the direction of the

tractor with the pickup in the

lowered position.

4. If the obstruction does not clear

within 5 seconds, raise the pickup

while continuing to reverse the

tractor.

5. If the obstruction does not clear

within 5 seconds of raising the

pickup, reverse the direction of the

belt by reversing the hydraulic flow.

6. If the obstruction still does not clear,

stop the oil flow to the merger, lower

unit to the ground, remove all

hydraulic pressure, turn off the

tractor, and remove the key.

7. Remove obstruction manually.

Belt Care

The belt compound includes polyester-

reinforced-rubber. Although designed for

durability, the following is important to

consider to maximize the life of the belt.

1. Always store the unit out of direct

sunlight in a cool, dry place free of

rodents.

2. Always keep the belt and rollers free of

debris, moisture (when not in use), oil,

grease, and any other chemicals that may

affect the belt.

3. Do not treat the belt with any belt

dressing of any kind.

4. Prevent damage to the belt by avoiding

foreign objects that may cause cuts or

damage to the belt.

5. Make any necessary repairs to the edges

of the belt if they are damaged by

improper adjustment or any other

outside force.

6. Use the lowest belt speed allowable for

the crop conditions. Higher belt speeds

typically result in lower belt life.

7. Keep the area under the crop guides clear

of crop build-up. Over time, crop debris

can accumulate and cause heavy wear on

the belt.

8. Regularly inspect and adjust belt tension

as needed. Improperly tensioned belts

can result in belt slippage on the drive

roller or excessive wear.

30

Preparation for Storage

At the end of the season, the following

should be done before putting the windrow

pickup attachment into storage.

1. Clean the merger of all chaff, dirt,

excess grease, and any other material

that will draw moisture and cause

rust.

2. Thoroughly lubricate the merger as

described in the Maintenance

section.

3. Paint all parts where the paint has

been removed.

4. Store merger with transport lock in

place and extension in the transport

position.

5. Store in a dry place out of the

elements, if possible.

6. Order and replace any parts needed

for next season.

31


32

Troubleshooting

Problem Cause Remedy

Belt will not move. Obstruction to belt. Clear obstruction.

Hydraulic valve closed. Open hydraulic valve.

Will not float freely. Float spring is too tight. Loosen float springs

Hydraulics not functioning

properly.

Inspect for proper

connection of hoses.

Crop is left in the field Gauge wheels are too low. Adjust gauge wheels up to

make the tines lower.

Ground speed too slow. Adjust flow to pickup.

Pickup tines are bent or

missing.

Straighten / replace tines.

Tines dig into the ground. Gauge wheels are too high. Adjust gauge wheels.

Float improperly adjusted. Adjust float.

Tines do not revolve. Obstruction to pickup. Clear obstruction.

Broken cam. Replace cam.

Tines bend / break Ground clearance too low. Adjust float or gauge

wheels.

Foreign material inside tine

guides.

Remove material.

Crop is blown out of

pickup tines by the wind.

Windguard is in raised

position.

Adjust windguard.

Crop does not feed

smoothly to belt.

Tines missing or broken. Straighten or replace tines.

Tine bar guards are worn or

missing.

Replace tine bar guards.

Large windrows* or fast

ground speed

Reduce windrow size and/or

ground speed.*

* This unit is not designed to pick up windrows that are already merged.

33


34

Hydraulic Functional Schematic

35


36

Bolt and Screw Torque Values

37


38

Repair Parts

General Comments

The following pages include information

regarding parts for the 186M Windrow

Merger. Right or left hand parts are

determined by sitting in the operator’s seat

facing forward. The abbreviation “A.R.” in

the “USED” column indicates “As

Required.” This is because a different

number of the specific component may be

needed for proper assembly depending on

the tolerance of the individual implement.

All parts listed for the 186M Windrow

Merger are available from your local John

Deere dealer.

Attention: Dealer – Contact RCI directly for

all part orders for this attachment. Please

include a serial number and model of the

attachment when placing a parts order. The

serial number plate is attached to the rear of

the unit along the frame rail.

Replacement Hardware

All bolts, cap screws, washers and machine

screws are standard grade 5 and zinc plated

unless markings on the part indicate

otherwise.

The use of improper hardware in any

location can result in the failure of the

component fastened with the hardware or

related structures, and can cause personal

injury, further damage to the product, or loss

of property.

Replacement Parts

Replacement parts may have occasional

differences to the parts being replaced. This

difference is typically providing the benefit

of a design change made after the release of

this publication.

Recommended Spare Parts Listing -

Dealer

The following spare parts are recommended

for stocking purposes and include common

wear items for this attachment.

Part Number Description Qty.

RC024182 Guard, Tine Bar 5

RC024115 Assembly, Bearing 1

RC024017 Bearing (Cam) 5

RC024253 Clip, Tine 5

RC024040 Tine, Pickup 10

RC130070 Belt, Conveyor 1

RC063227 Belt, Extension 1

RC063188 Stripper, Center 5

39


40

Parts Index

Section Page

Hitch and Wheel Components…………...……………………….......... 41

Hitch Pivot Components……..……..…………………………….......... 43

Pickup Components..…….……………………………………….......... 45

Conveyor Components………...…………………………….................. 49

Extension Components…...………………………………………......... 51

Long Extension Components…………………………………………... 53

Windguard Components….…………………………………................. 55

Motor and Manifold Components….…………………………….......... 57

Hydraulic Components….……….……………………………….......... 59

Decals – Left…………….……….……………………………….......... 61

Decals – Right…………...……….……………………………….......... 63

Decals – Back…………………….……………………………….......... 65

41

Hitch And Wheel Components

42

Hitch and Wheel Components Key Part Number Description Qty Comments

1 RC130017 TONGUE 1

2 RC063505 TONGUE ASSY 1

3 RC063040 PIVOT 2

4 RC063045 ROD, TAKEUP 2

5 RC900535 Nut, 5/8-11 YZ Hex 2

6 RC063175 PLUG, SPRING LOWER 2

7 RC063028 SPRING 2

8 RC063176 PLUG, SPRING UPPER 2

9 RC063179 AXLE, ADJUSTABLE 2

10 RC063037 PIN, PIVOT 2

11 RC063344 Stand, Jack 1

12 RC063225 BUSHING, 1.00 MACHINE 2

13 RC063369 VALVE, BALL 1

14 RC063391 CUSHION, HOSE 4

15 RC063390 CUSHION, HOSE 4

16 RC063392 PLATE, CUSHION 4

17 RC063492 PIN 2

18 RC063408 CLAMP, HOSE 3

19 RC062035 Chain, 3/8" x 40" 1

20 RC062036 HOOK 1

21 RC063429 BOLT, 1/2" NF Lug 20

22 RC024082 ASSY, WHEEL AND TIRE 2

23 RC900588 Nut, 1/2-13 YZ Nylock 1

24 RC900703 Washer, 3/4 SAE YZ Flat 4


26 RC901869 PIN, 1/4 X 1-1/2 SPRING 2

27 RC900615 Nut, 5/8-11 YZ Hex Jam 2

28 RC900696 WASHER, 5/8 SAE 10

29 RC901872 SCREW, 1/4-20 X 5/8 TH'D CUTTING 3

30 RC901874 Screw, 1/4-20 x 2 Thread Cutting 2

31 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 2

32 RC901647 Bolt, 1/2-13 x 1-3/4 CZ Carriage 1

33 RC900063 Bolt, 5/16-18 x 1 Gr5 YZ Hex 2


35 RC900726 Washer, Lock, 5/16 6

36 RC900839 Pin, 1/8 x 1 YZ Cotter 4

37 RC900583 Nut, Nylock 3/8-16 4

38 RC900734 Washer,Lock, 5/8 2

39 RC901868 Bolt, 5/16-18 x 3-1/4 Gr5 YZ 4

40 RC900597 Nut, 3/4-10 Gr 8 Nylock 2

41 RC900321 Bolt, 3/4-10 x 6 Gr 8 YZ Hex 2

42 RC900291 BOLT, 5/8-11 X 1-1/2 Gr8 YZ Hex 2

43 RC901640 Bolt, 3/8-16 x 3 Gr 8 YZ Hex 2

44 RC0188 SPINDLE 2

45 RC063343 TIRE, WHEEL ASSY 2

46 RC130064 RIM 2

43

Hitch Pivot Components

44

Hitch Pivot Components

Key Part Number Description Qty Comments

1 RC063521 LATCH 1

2 RC063523 CYLINDER, LIFT 1

3 RC063276 SPRING, CYLINDER 1

4 RC063340 LINK, CYLINDER 1

5 RC063370 FITTING, ORIFICE 1

6 RC063492 PIN 2

7 RC063438 STOP 1

8 RC063491 PIN 1

9 RC900588 Nut, 1/2-13 YZ Nylock 1

10 RC900282 Bolt, 1/2-13 x 1-1/2 Gr 8 YZ Hex 1



13 RC900831 Pin, 3/16 X 1 CZ Cotter 1

14 RC900696 WASHER, 5/8 SAE 8

15 RC901866 WASHER, 1/2 BELLEVILLE 1

16 RC900677 Washer, 3/8 SAE 4

17 RC900093 Bolt, 3/8-16 x 1-1/2 Gr 5 YZ Hex 2

18 RC901873 ZERK, 1/8 NPT STRAIGHT GREASE 2

19 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 1

20 RC900839 Pin, 1/8 x 1 YZ Cotter 6

21 RC900583 Nut, Nylock 3/8-16 2

22 RC900524 Nut, 3/8-16 YZ Hex 2

23 RC900668 Washer, 1/4 YZ Flat 1

24 RC901870 Pin, 1/4 X 2-1/4 CZ Clevis 1

25 RC901871 PIN, 5/64 X 1/2 COTTER 1

45

Pickup Components

46

Pickup Components


1 RC063188 GUARD, TINE BAR 31

2 RC130020 REEL 1

3 RC024115 ASSEMBLY, BEARING 18

4 RC063109 BAR, TINE 6

5 RC024040 TINE/PICKUP 96

6 RC063113 ARM, RH CAM 6

7 RC130024 ARM, LH CAM 6

8 RC024016 Bushing 12

9 RC024017 Bearing, Ball 12

10 RC024007 Shaft, Center Support 6

11 RC130021 BAR, TINE LONG 6

12 RC024253 Clip,Tine 96

13 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 36 RED LOCTITE

14 RC900583 Nut, Nylock 3/8-16 122

15 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 24

16 RC900091 Bolt, 3/8-16 x 1-1/4 Gr 5 YZ Hex 96

17 RC130048 Coupling, Motor 2

18 RC130043 Shaft, Idler 1


20 RC900579 Nut, 5/16-18 YZ Nylock 36

21 RC901865 Bolt, 1/2-20 x 1.75 Gr 5 CZ Hex 12 RED LOCTITE

22 RC063292 CAM, INNER 4

23 RC063293 CAM, OUTER 4

24 RC063182 GUARD, RH END TINE BAR 1

25 RC063257 COVER 2

26 RC063453 GUARD 33

27 RC063186 BEARING ASSEMBLY-FHSPFLZ206-20 1

28 RC082419 Hub, Motor 1

29 RC082015 Motor, Hydraulic 104-4418-006 1

30 RC082422 ASSY, TUBE 1

31 RC900588 Nut, 1/2-13 YZ Nylock 19

32 RC901645 Screw, 1/2-13 x 1-3/4 Countersunk Allen 2

33 RC901646 Screw, 3/8-24 x 1/2 BO Button Socket Cap 6

34 RC082023 Spacer 3

35 RC130044 Stripper Lt End 1

36 RC082014 Washer, Cup 10

37 RC130067 Plate, Motor 1

38 RC901772 SCREW, 3/8-16 X 3/4 TH'D FORMING 132


40 RC901872 SCREW, 1/4-20 X 5/8 TH'D CUTTING 33


42 RC900677 Washer, 3/8 SAE 2

47


48

Pickup Components - continued


43 RC900731 Washer, Lock, 1/2 10

44 RC901576 Screw, 3/8-16 x 1 Gr 5 Thread Rolling 5

45 RC901699 Bolt, Carriage, 1/2-13 x 2-1/4 G5 16


47 RC700084 FITTING, 08MJ-10MORB STRAIGHT 2

48 RC901878 Bolt, 1/2-20 x 1-1/4 Gr 8 YZ Hex 10

49 RC901638 Pin, 1/8 x 2 SS Cotter 2

50 RC901890 Nut, 1-20 Castle 1

49

Conveyor Components

50

Conveyor Components


1 RC130003 FRAME, MAIN 1

2 RC063058 CHANNEL, CONVEYOR 2

3 RC063367 Holder, OM 1

4 RC063248 STOP 1

5 RC063054 SCRAPER 2

6 RC130070 BELT, CONVEYOR 1


8 RC063047 TAKEUP 1

9 RC0347 SPRING 2

10 RC063050 ROD, TAKEUP 2

11 RC0416 SPACER 2

12 RC063362 ROLLER 1

13 RC063363 ROLLER, IDLER 1

14 RC130055 DEFLECTOR 1

15 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 29


18 RC901628 Washer, M12 Fender 4

19 RC900659 Nut, 1/4-20 YZ Serated Flange 2

20 RC900677 Washer, 3/8 SAE 12


22 RC900579 Nut, 5/16-18 YZ Nylock 29


24 RC900583 Nut, Nylock 3/8-16 12

25 RC900612 Nut, 1/2-13 YZ Hex Jam 8

26 RC900377 Bolt, 1/4-20 x 5/8 CZ Carriage 2

51

Extension Components

52

Extension Components


1 RC063070 EXTENSION 1

2 RC063309 PIVOT, REAR 1

3 RC063308 PIN, PIVOT 2

4 RC063270 BRG, POLYMER 2

5 RC063225 BUSHING, 1.00 MACHINE 8

6 RC063300 CYLINDER 1

7 RC063345 GEAR, LAMINATE 1

8 RC063076 PLATE, BRG 2

9 RC063083 WASHER 1

10 RC063054 SCRAPER 1


12 RC063094 BEARING, SLEEVE 1

13 RC063186 BEARING, FHSPFTZ 206-20 2

14 RC063227 BELT, CONVEYOR EXT 1

15 RC063362 ROLLER 1

16 RC063363 ROLLER, IDLER 1

17 RC063371 FITTING, ORIFICE 2

18 RC900588 Nut, 1/2-13 YZ Nylock 4

19 RC900282 Bolt, 1/2-13 x 1-1/2 Gr 8 YZ Hex 1

20 RC900731 Washer, Lock, 1/2 1

21 RC901867 Bolt, 1/2-13 x 4 Gr5 CZ Tap 2

22 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 11


24 RC900677 Washer, 3/8 SAE 10


26 RC900726 Washer, Lock, 5/16 8

27 RC900579 Nut, 5/16-18 YZ Nylock 3


29 RC900583 Nut, Nylock 3/8-16 10

30 RC900426 BOLT, 1/2-13 X 1-1/4 CZ CARRIAGE 4

31 RC900520 Nut, 5/16-18 YZ Hex 8

32 RC900529 Nut, 1/2-13 YZ Hex 4

33 RC901875 Ring, 1" External Snap 4

53

Long Extension Components – Optional

54

Long Extension Components – Optional


1 RC063462 EXTENSION 1

2 RC063479 BELT, EXTENSION 1

3 RC063461 SEAL 2

4 RC901558 BOLT, 5/16-18 X 1 CZ CARRIAGE 16

5 RC900672 WASHER, 5/16 SAE YZ FLAT 16

6 RC900579 NUT, 5/16-18 YZ NYLOCK 16

55

Windguard Components

56

Windguard Components


1 RC130025 WINDGUARD 1

2 RC063284 PIVOT RT 1

3 RC063200 WASHER 2

4 RC900137 Bolt, 1/2-13 x 2 Gr 5 YZ Hex 4

5 RC063285 RETAINER 2

6 RC063290 BRACKET, PIVOT LH 1

7 RC063282 BUSHING, PIVOT 4


9 RC900588 Nut, 1/2-13 YZ Nylock 4

10 RC900677 Washer, 3/8 SAE 4

11 RC900834 Pin, 3/16 x 2" Cotter 2

12 RC900093 Bolt, 3/8-16 x 1-1/2 Gr 5 YZ Hex 2

13 RC063263 SPACER 2

14 RC900583 Nut, Nylock 3/8-16 2

57

Motor and Manifold Components

58

Motor and Manifold Components


1 RC130028 MOUNT, MOTOR 1

2 RC063221 KEY, SQ .25 X 0.75 2

3 RC063105 COUPLING-RC-100-KW 2

4 RC063275 Motor, Hydraulic 2

5 RC130066 MOUNT, MOTOR 1

6 RC130068 MANIFOLD, 186M HYDRAULIC 1 *1

7 RC900831 Pin, 3/16 X 1 CZ Cotter 2

8 RC900677 Washer, 3/8 SAE 8


10 RC900729 Washer, 7/16 YZ Lock 4

11 RC901863 Bolt, 7/16-14 x 1 Gr 5 YZ Hex 4

12 RC900728 Washer, 3/8 YZ Lock 8

13 RC900088 Bolt, 3/8-16 x 1 Gr 5 YZ Hex 8

*1 For implement s/n RCIX00834 and higher. Replaces previous versions. If replacing on

implement s/n RCIX00833 and below, contact RCI for update instructions.

59

60

Hydraulic Components


F1 RC063397 COUPLER, QUICK, MALE, -8 FORB 4

F2 RC700077 ADAPTER, Straight, -6 MFS, -6 MORB 1

F3 RC700126 ADAPTER, 90 deg, Elbow, -8 MFS, -10 MORB 2

F4 RC700119 ADAPTER, 90 deg. Elbow, -6 MFS, -8 MORB 2

F5 RC700146 ADAPTER, TEE, -6 MFS, -6 MORB 1

F6 RC700084 ADAPTER, Straight, -8 MFS, -10 MORB 10

F9 RC700118 ADAPTER, 90 deg. Elbow, -6 MFS, -6 MORB 1

F10 RC700634 ADAPTER, -10 MORB REDUCER, -8 FORB 2

F11 RC700309 ADAPTER, ELBOW, 90 DEG, -8 MORB, -8 MFS 2

*1 For other hydraulic components, see previous page.

*2 This layout effective for implement s/n RCIX00834 and higher. For units up to s/n

RCX00833, components are the same except for the manifold and hose lengths to the

pickup reel and main belt motor.

61

Decals - Left

62

Decals – Left

Key Part No. Description Qty Comments

1 RC130100 Decal, 186M Long Left 2

2 RC901936 Decal, Tire Pressure 1

3 RC901934 Decal, Read OPM 1

4 RC901939 Reflector, Yellow 2 X 9 2

5 RC901933 Decal, Grease 2

6 RC901931 Decal, Pinch Point Hazard 1

7 RC901932 Decal, Entanglement Hazard 1

63

Decals – Right

64

Decals – Right


1 RC130101 Decal, 186M Long Right 1

2 RC901939 Reflector, Yellow 2 X 9 2




6 RC901935 Decal, High Pressure 2

65

Decals – Back

66

Decals – Back


1 RC901940 Reflector, Red 2 X 9 2

2 RC901941 Reflector, Orange 2 X 9 2

3 RC130099 Decal, 186M Rectangle 1


5 RC901937 Decal, American Flag 1


7 RC901938 Decal, SMV 1

8 RC901934 Decal, Read OPM 1


67


68

Pre-delivery Checklist

After the unit has been assembled and lubricated and prior to delivery to customer, the merger

needs to be inspected thoroughly to ensure it is in proper working order. The following checklist

must be reviewed and each item found to be satisfactorily completed.

Windrow merger has been setup according to the instructions included in this

manual.

e been tightened and inspected.

Crop guides at belt installed properly.

Belt tension set properly.

Extension belt tension set properly.

applicable warranty information recorded.

I acknowledge that the pre-delivery service was performed and the unit is ready for delivery to

the customer.

________________________ _________________________ ___________________

Dealership’s Name Representative Date

_______________________ __________________________ ___________________

Model Number Serial Number Date Sold

Owner’s Name and Address

Name_______________________________________________

Address_____________________________________________

City, State, Zip _______________________________________


Copy: Dealership


RCI Engineering LLC

Fax: 920-387-9804

69


70

Delivery Checklist (Copy for Return to RCI at back of this manual)

The following items must be performed when delivering the attachment to the customer. Check

off each item as it is performed.

Operator's Manual and instruct them to read prior to

operating the unit.

o ensure

proper operation and long life.

belt tension as instructed in the “Adjustments”

section.

questions or problems they may encounter.

Registration with the customer, ensure it is completely filled out,

and return it to RCI Engineering.

_________________________________

Date Delivered

_________________________________

Signature


Copy: Dealership


RCI Engineering LLC

Fax: 920-387-9804



71

208 River Knoll Drive ● Mayville, WI 53050 ● 920-387-9804 ● Fax 920-387-9806

www.rciengineering.com

Documents

186M Windrow Merger Operator Manual - · PDF file186M Operator Manual for more information. ... RCI Engineering LLC reserves the right to make improvements in ... Pre-Delivery Checklist