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 Bently Nevada™ Asset Condition Monitoring Operation Manual 3500/22M Transient Data Interface Part Number 161580-01 Rev. E (03/08)

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Bently Nevada™ Asset Condition Monitoring

Operation Manual

3500/22M Transient Data Interface

Part Number 161580-01Rev. E (03/08)

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3500/22M Transient Data Interface Operation Manual

Copyright 2002. Bently Nevada LLC.

All rights reserved. 

The information contained in this document is subject to change without notice.

The following are trademarks of General Electric Company in the United States and othercountries:

Bently Nevada, System 1, Keyphasor

The following are trademarks of the legal entities cited:

3M and Velostat are trademarks of 3M Company.

Contact Information

The following contact information is provided for those times when you cannot contactyour local representative:

Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423

USA

Telephone 1.775.782.36111.800.227.5514

Fax 1.775.215.2873

Internet www.ge-energy.com/bently 

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Additional Information

Notice: 

This manual does not contain all the information required to operate and maintain

the product. Refer to the following manuals for other required information.

3500 Monitoring System Rack Installation and Maintenance Manual

(Part Number 129766-01) 

• General description of a standard system.

• General description of a Triple Modular redundant (TMR) system.

• Instructions for installing the removing the module from a 3500 rack.

• Drawings for all cables used in the 3500 Monitoring System.

3500 Monitoring System Rack Configuration and Utilities Guide

(Part Number 129777-01) 

• Guidelines for using the 3500 Rack Configuration software for setting theoperating parameters of the module.

• Guidelines for using the 3500 test utilities to verify that the input and outputterminals on the module are operating properly.

3500 Field Wiring Diagram Package (Part Number 130432-01)

• Diagrams that show how to hook up a particular transducer.

• Lists of recommended wiring.

Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who arein control of the product at the end of its life or at the end of its use, are solelyresponsible for the proper disposal of the product. No person, firm, corporation,association or agency that is in control of product shall dispose of it in a manner that isin violation of any applicable federal, state, local or international law. Bently Nevada LLCis not responsible for the disposal of the product at the end of its life or at the end of itsuse.

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3500/22M Transient Data Interface Operation Manual

Contents

1.  Receiving and Handling Instructions..........................................................1 

1.1 

Receiving Inspection........................................................................................................................ 1 

1.2  Handling and Storage Considerations .................................................................................... 1 

2.  General Information ......................................................................................3 

2.1 

TDI Features.........................................................................................................................................4 

2.1.1 

Contacts ...........................................................................................................................................4 

2.1.2 

Security .............................................................................................................................................4 

2.1.3 

Communications Ports .............................................................................................................. 4 

2.1.4 

Event Lists........................................................................................................................................ 4 

2.2 

Triple Modular Redundant (TMR) Description ....................................................................... 4 

2.3 

Status...................................................................................................................................................... 4 

2.3.1 

Module Status................................................................................................................................ 5 

2.3.2  Channel Status..............................................................................................................................5 

2.4 

LED Descriptions................................................................................................................................6 

2.5 

Requirements...................................................................................................................................... 6 

2.5.1 

Hardware......................................................................................................................................... 6 

2.5.2  Software...........................................................................................................................................8 

2.5.3 

Limitations....................................................................................................................................... 8 

3.  Data Collection ...............................................................................................9 

3.1 

Overview................................................................................................................................................ 9 

3.2 

Definitions............................................................................................................................................. 9 

3.3 

Communication ...............................................................................................................................10 

3.4 

Data Content.....................................................................................................................................10 

3.4.1 

Static Values.................................................................................................................................10 

3.4.2  Dynamic Data..............................................................................................................................12 

3.5 

Status Inputs .....................................................................................................................................14 

3.6 

Speed Inputs......................................................................................................................................14 

3.6.1 

Multiple Event Keyphasor Signals.......................................................................................14 

3.6.2 

Recip Multi-Event Wheel .........................................................................................................14 

3.7 

Data Collection Modes..................................................................................................................15 

3.7.1  Current Values.............................................................................................................................15 

3.7.2 

Alarm Data ....................................................................................................................................15 

3.7.3 

Issues With Alarm Collection.................................................................................................17 

3.7.4 

Transient Data.............................................................................................................................17 

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4.  Configuration Information......................................................................... 23 

4.1  Transient Data Interface Considerations .............................................................................23 

4.1.1  3500 Rack Configuration........................................................................................................23 

4.1.2 

System 1.........................................................................................................................................23 

4.2 

Configuration Process Overview..............................................................................................24 

4.3 

Transient Data Interface Configuration................................................................................25 

4.3.1 

Rear Port.........................................................................................................................................25 

4.3.2 

Ethernet (Rear Port) ...................................................................................................................25 

4.3.3  Front Port .......................................................................................................................................26 

4.3.4 

Passwords .....................................................................................................................................27 

4.3.5 

Rack Mounting Option .............................................................................................................27 

4.3.6 

Power Supply................................................................................................................................28 

4.3.7  Agency Approvals ......................................................................................................................28 

4.4 

Security Options Configuration.................................................................................................28 

4.5 

Software Switches ..........................................................................................................................29 

4.5.1 

General Information..................................................................................................................29 

4.5.2 

Configuration Mode ..................................................................................................................30 

4.6 

Hardware Switches ........................................................................................................................31 

4.6.1 

Key Switch.....................................................................................................................................31 

4.6.2 

Rack Reset.....................................................................................................................................31 

4.6.3  Rack Address................................................................................................................................31 

5.  I/O Module Description............................................................................... 35 

5.1  Transient Data Interface Input/Output (I/O) Modules.....................................................35 

5.1.1 

OK RELAY........................................................................................................................................36 

5.1.2 

Communications Interface ....................................................................................................37 

5.1.3 

External Contacts.......................................................................................................................38 

5.1.4  Wiring I/O Style Connectors ..................................................................................................38 

5.1.5 

Cable Pinouts ...............................................................................................................................40 

5.2  Buffered Signal Output Module.................................................................................................41 

5.2.1 

Signal Pinout.................................................................................................................................42 

6.  Maintenance................................................................................................. 45 

6.1 

Verification .........................................................................................................................................45 

6.2 

Performing Firmware Upgrades...............................................................................................45 

7.  Troubleshooting........................................................................................... 47 

7.1 

Verification .........................................................................................................................................47 

7.2  LED Fault Conditions......................................................................................................................47 

7.3 

System Event List Messages ......................................................................................................48 

7.4  Management System Event List Messages.........................................................................67 

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3500/22M Transient Data Interface Operation Manual

7.5  Alarm Event List Messages .........................................................................................................71 

8. 

Ordering Information ..................................................................................73 

8.1 

List of Options and Part Numbers............................................................................................73 

8.1.1 

3500/22M TDI Module and I/O .............................................................................................73 

8.1.2 

3500/22M Dynamic Data Enabling Disk..........................................................................73 

8.2 

Accessories ........................................................................................................................................74 

8.2.1 

RS-232 Host Computer to 3500 Rack Cable ..................................................................74 

8.2.2 

Ethernet Cables...........................................................................................................................74 

8.3 

Spares...................................................................................................................................................75 

9. 

Specifications ................................................................................................77 

9.1 

Inputs....................................................................................................................................................77 

9.2 

Outputs ................................................................................................................................................77 

9.2.1 

Front Panel LEDs.........................................................................................................................77 

9.2.2  I/O Module OK Relay .................................................................................................................77 

9.3 

Controls................................................................................................................................................78 

9.3.1  Front Panel ....................................................................................................................................78 

9.3.2 

I/O Module System Contacts.................................................................................................78 

9.4 

Data Collection.................................................................................................................................79 

9.4.1 

Startup/Coastdown Data........................................................................................................79 

9.4.2  Alarm Data Collection ..............................................................................................................80 

9.4.3 

Static Values Data......................................................................................................................80 

9.4.4 

Waveform Sampling .................................................................................................................80 

9.5 

Communications .............................................................................................................................81 

9.5.1 

Protocols ........................................................................................................................................81 

9.5.2 

Front Panel ....................................................................................................................................81 

9.5.3  10 Base-T/100 Base-TX Ethernet I/O.................................................................................82 

9.5.4  100 Base-FX Ethernet I/O .......................................................................................................82 

9.6 

Environmental Limits.....................................................................................................................82 

9.6.1 

TDI Module, 10 Base-T/100 Base-TX I/O and 100 Base-FX I/O..............................82 

9.7 

CE Mark Directive ............................................................................................................................83 

9.7.1 

EMC Directives.............................................................................................................................83 

9.7.2 

CE Mark Low-Voltage Directives: ........................................................................................84 

9.8 

Hazardous Area Approvals .........................................................................................................84 

9.9 

Physical ................................................................................................................................................84 

9.9.1 

TDI Module.....................................................................................................................................84 

9.9.2 

I/O Modules...................................................................................................................................84 

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Section 1 - Receiving and Handling Instructions

1. Receiving and Handling Instructions

1.1 Receiving Inspection

Visually inspect the module for obvious shipping damage. If you detect shippingdamage, file a claim with the carrier and submit a copy to Bently Nevada, LLC.

1.2 Handling and Storage Considerations

Application Advisory

The rack will lose hostcommunications and rack

configuration capabilities whenyou remove this module.

Circuit boards contain devices that are susceptible to damage when exposed toelectrostatic charges. Damage caused by obvious mishandling of the board willvoid the warranty. To avoid damage, observe the following precautions in theorder given:

1. Do not discharge static electricity onto the circuit board. Avoid tools orprocedures that would subject the circuit board to static damage. Somepossible causes include ungrounded soldering irons, nonconductive

plastics, and similar materials.

2. Personnel must be grounded with a suitable grounding strap (such as3M™ Velostat™ No. 2060) before handling or maintaining a printed circuitboard.

3. Transport and store circuit boards in electrically conductive bags or foil.

4. Use extra caution during dry weather. Less than 30% relative humiditytends to multiply the accumulation of static charges on any surface.

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Section 2 - General Information

2. General InformationThe Transient Data Interface (TDI) is the primary interface into the 3500 rack. Itsupports a Bently Nevada™ proprietary protocol that software uses to configure

the rack and retrieve machinery information. TDI has 2 primary functions:configuration of the protection system and data retrieval for Bently Nevadamachine management systems.

You must place the TDI in slot 1 of the rack (next to the power supplies). Althoughthe TDI does provide certain functions common to the entire rack, the TDI is notpart of the critical monitoring path. The TDI's operation (or non-operation) doesnot effect the proper, normal operation of the overall monitoring system.

1 2 3

4

5

6

7

10

8

9

 1. Main module

2. 10 Base-T/100 Base-TX Ethernet input/output module

3. 100 Base-FX Ethernet input output/module

4. LEDs to indicate the operating status of the module5. Hardware switches

6. Configuration port to configure or retrieve machinery data using RS-232 protocol

7. OK relay to indicate the OK status of the rack

8. Fiber optic Ethernet port to configure the rack and collect data

9. RJ-45 Ethernet port to configure the rack and collect data

10. System contacts

Figure 2-1: TDI Module Information

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3500/22M Transient Data Interface Operation Manual

2.1 TDI Features

2.1.1 Contacts

• Rack reset

Alarm inhibit• Trip multiply

• OK relay

2.1.2 Security

• Password

• Key switch

2.1.3 Communications Ports

• RS-232 front panel configuration port

• Ethernet rear panel host port

2.1.4 Event Lists

• Alarm event list

• System event list

2.2 Triple Modular Redundant (TMR) DescriptionFor TMR applications, the 3500 system requires a TMR version of the TDI. Inaddition to all the standard TDI functions, the TMR TDI also performs "monitorchannel comparison." The 3500 TMR configuration executes monitoring votingusing the setup specified in the monitor options. Using this method the TMR TDIcontinually compares a specified output of 3 redundant monitors. If the TMR TDIdetects that the information from any monitor is no longer equivalent (within aconfigured percent) to that of the other 2 monitors, it will flag the monitor asbeing in error and place an event in the System Event List.

2.3 StatusThe Transient Data Interface returns both module and channel status. Thissection describes the available statuses and where you can find them.

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Section 2 - General Information

2.3.1 Module Status

2.3.1.1 OK

This indicates if the Transient Data Interface is functioning correctly. The TDIreturns a Not OK status if it detects any of the following conditions:

• Hardware failure in the module

• Node voltage failure

• OK relay coil check failed

• Communication failure with any module

• If any of the following conditions occur after you configure thecorresponding security options:

- Rack Address is changed while the TDI is in Run mode.

- A module was inserted into or removed from the rack.

- The Key Switch was changed from Run to Program mode.

If the Module OK status goes Not OK then the TDI will drive the system OK Relayon the Rack Interface I/O Module Not OK.

2.3.1.2 Configuration Fault

This indicates whether the Transient Data Interface configuration is invalid.

2.3.2 Channel Status

2.3.2.1 OK

This indicates whether or not the TDI has detected a fault on the channel or withinthe module. If the Channel OK status goes Not OK then the TDI will drive thesystem OK Relay on the Rack Interface I/O Module Not OK.

Table 2-1 shows where you can find the statuses.

Table 2-1: Location of Channel OK Statuses

Status LocationsCommunicationsGateway Module

RackConfiguration

Software

OperatorDisplay

Software

Module OK X X

Module Configuration Fault X

Channel OK X X

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3500/22M Transient Data Interface Operation Manual

3. On the firmware update screen:

a. Select the modules of interest.

b. Click on Print Extended Information.

A textual file displays the PWA revision for the modules.

The TDI supports static value data collection from any 3500 monitor, includingolder 3500/40, /42 and /44 monitors that cannot provide waveform data.

2.5.2 Software

TDI support requires the following software revisions:

• 3500 Configuration revision 3.30 or higher,

• 3500 Data Acquisition revision 2.40 or higher,

• 3500 Display revision 1.40 or higher, and

• System 1 Release 3.0 or higher.

2.5.3 Limitations

The TDI will not support the following:

• TDI will not interface to a TDXnet, TDIX, or DDIX,

• TDI does not support DM2000, and

• TDI will not permit 3500 Configuration software to access the rack

through a 3500/92 Communications Gateway.

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Section 3 - Data Collection

3. Data CollectionThe Transient Data Interface is an integral communication processor that collectsand stores information from the 3500 monitors and transmits this information to

a host computer. This section describes how the data collection functions.

3.1 Overview

Data collected from a machine has several forms. This data includes static data,dynamic data, status information and speed data. The TDI acquires all of theseforms of data as a result of various stages of operation for a machine: steadystate, transient (start-up & coast-down) and when alarms occur. The TDI collects,stores, and transmits the data sets from the 3500 monitors to the dataacquisition computer. The data acquisition computer, in turn, provides the datato the database and display stations.

The TDI uses structures called Collection groups to organize data collection. Youshould place channels (measurement points) that are related to each other in thesame collection group. You create groups and add channels to them until youassociate all of the channels of the monitoring system with their respectivecollection group. The TDI collects all of the channel’s data within the collectiongroup together and synchronizes them with each other. You use System 1configuration software to create Collection Groups.

The TDI attempts to move data to the host computer at the earliest opportunity,so it identifies data that it collects as part of an event as being related to theevent and then sends the data using its network connections. If TDI is unable to

send the data it will store the data and send it when it is able to do so.

3.2 Definitions

Channels

The connection of a transducer to the system.

Collection Group

A group of channels (transducers) that are collected together. This is usedfor collection of data for alarms and during transient events.

Collection Group Enabler

A speed region that the user configures and that the TDI uses to enter intotransient collection mode.

Collection Control Parameter

A parameter that defines when to collect transient data.

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Section 3 - Data Collection

exist within the 3500 TDI system: protection values, management values, andsoftware variables. Monitors generate and use protection values, compare themagainst setpoints, and protect the machine by using the results to control relays.The TDI uses the dynamic waveform information, applies signal conditioning andgenerates additional static values. Lastly, the software system retrieves thedynamic waveform information and generates additional values after applying

software calculations and signal conditioning.3.4.1.1 Protection Values

All of the static values that you configure or enable using 3500 monitorconfiguration are available through the TDI. The TDI does not re-compute orreplace any values that the monitors measure. All of the 3500 monitors canprovide these static values regardless of the monitor type and whether themonitor design supports the TDI (“M” vs. “non-M” series). Although both monitortypes support static values, one difference between non-M series and M seriesmonitors is that the M series can update static value faster than theirnon-management ready counterparts.

3.4.1.2 Management Values

The 3500 TDI takes the dynamic waveform from the management ready (“M”series) monitors and processes it to provide additional static values. These valuesthat the TDI computes are nX static values that return amplitude and phaseinformation of the vibration that relate to an order (nX) of running speed. The TDIcan calculate up to 4 nX values, which are available through the System 1software.

Application Advisory

The TDI will mark phase information fornX values derived from 360x or 720xsynchronous sample rates as invalid.

The nX values require a speed input to the 3500 rack. The nX options available arebased on the synchronous sampling rate used for waveform sampling. You canadjust nX values in 0.01x steps.

Table 3-1: nX Available Options

nX RangeSynchronous Sampling

Rate Maximum Machine Speed

0.1x to 7x, steps of 0.01x 16x 100,000 rpm

0.1x to 15x, steps of 0.01x 32x 60,000 rpm

0.1x to 31x, steps of 0.01x 64x 30,000 rpm

0.1x to 63x, steps of 0.01x 128x 15,000 rpm

0.1x to 127x, steps of 0.01x 256x 7,500 rpm

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3500/22M Transient Data Interface Operation Manual

nX RangeSynchronous Sampling

Maximum Machine SpeedRate

0.1x to 179x, steps of 0.01x 360x (See note) 5,333 rpm

0.1x to 255x, steps of 0.01x 512x 3,750 rpm

0.1x to 359x, steps of 0.01x 720x (See note) 2,666 rpm

0.1x to 511x, steps of 0.01x 1024x 1,875 rpm

3.4.1.3 Software Variables

Software variables augment the static variables that the monitor and TDI provide.The software computes these variables after retrieving a waveform from the TDIand performing a series of calculations on the data. The software may driveAlarm data capture based on the values of these variables, but cannot issue aprotection alarm (relay closure).

3.4.2 Dynamic Data

Dynamic data, also known as waveform data or dynamic waveform data, isavailable from any “M” series monitor but is not available for “non-M” seriesmonitors. The TDI can collect waveform data for up to 12 monitors (48 channels).The TDI collects waveform data that is synchronous to the rotation of themachine and asynchronous to machine rotation for each channel. Each of the 2waveforms consists of 2048 samples of 16-bit data. The TDI samples waveformsfor all channels on a shaft simultaneously, which allows you to generate Orbits,perform modal analysis, and better determine the location of a fault.

The number of dynamic channels configured determines the maximum machinespeed that can be supported by TDI. Table 3-2 lists the available speed ranges.

Table 3-2: Supported TDI Speed Ranges

Number of Channels Minimum Machine Speed Maximum Machine Speed

1 to 16 1 rpm 100,000 rpm

17 to 32 1 rpm 60,000 rpm

33 to 48 1 rpm 30,000 rpm

3.4.2.1 Synchronous Data

Synchronous data requires a once-per-turn input to the rack. The TDI samples

data relative to this once-per-turn reference signal and uses a supportingpredictive algorithm to sample systems in which speeds are changing. Youconfigure the TDI to collect a defined number of samples for each rotation of theshaft, generally trading off between spectral resolution and waveform detail. Thespeed of the machine limits the upper sampling rates available. Table 3-3 lists thesampling rates and the maximum machine speed supported by the samplingrate.

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Section 3 - Data Collection

Table 3-3: Sampling Rates and Maximum Supported Machine Speed

Sampling Rate Revolutions per Waveform Maximum Machine Speed

16x 128 100,000 rpm

32x 64 60,000 rpm

64x 32 30,000 rpm

128x 16 15,000 rpm

256x 8 7,500 rpm

360x 5 5,333 rpm

512x 4 3,750 rpm

720x 2 2,666 rpm

1024x 2 1,875 rpm

3.4.2.2 Asynchronous Sampling

In addition to synchronous data, the TDI uses a fixed-frequency sampling rate tosimultaneously collect asynchronous waveforms. The TDI will collect a2048-sample data set that you can display as a waveform or an 800 linespectrum. The data collected in this manner is anti-alias filtered. The TDIsynchronizes sampling of channel pairs within a monitor, except for the 64kHzsampling rate, and you can use full spectrum plots to view the data. The followingtable shows the sampling rate, corresponding spectral frequency span and thenumber of spectral lines.

Application Advisory

The TDI limits the number of channels ina collection group to 24 for 51.2kHz and

64kHz sampling rates.

Table 3-4: Asynchronous Sampling Specifications

Sample Rate Frequency Span Number of Spectral Lines Spectral Resolution

25.6 Hz 10 Hz 800 0.0125 Hz

51.2 Hz 20 Hz 800 0.025 Hz

128 Hz 50 Hz 800 0.0625 Hz

256 Hz 100 Hz 800 0.125 Hz

512 Hz 200 Hz 800 0.25 Hz

1.28 kHz 500 Hz 800 0.625 Hz

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3500/22M Transient Data Interface Operation Manual

Sample Rate Frequency Span Number of Spectral Lines Spectral Resolution

2.56 kHz 1 kHz 800 1.25 Hz

5.12 Hz 2 kHz 800 2.5 Hz

12.8 kHz 5 kHz 800 6.25 Hz

25.6 kHz 10 kHz 800 12.5 Hz

51.2 kHz* 20 kHz 800 25 Hz

64 kHz* 30 kHz 960 31.25 Hz

3.4.2.3 Integration

You can configure the TDI to return integrated waveform data. The TDI will returnall of the waveform and nX values as integrated data if you select integration inthe protection system configuration.

3.5 Status Inputs

Monitors in the rack constantly inform the TDI of their status, which the TDIreports back to the host computer. The TDI reports operational status at achannel level. This status includes the alarm status and transducer OK status aswell as the TDI entering and leaving operating modes. The TDI also reportsmonitor health as part of the ongoing voltage and performance checks within themonitor and reports exceptions as a monitor event message.

3.6 Speed Inputs

The TDI accepts from 1 to 4 speed signals that are the same as the signalsavailable for the rest of the 3500 System. The TDI uses speed inputs to sampledata while acquiring synchronous waveforms and computing nX values. The TDIalso uses speed inputs to collect transient data. The TDI can useonce-per-revolution Keyphasor signals, multiple event-per-revolution speedsignals, or reciprocating (recip) multi-event wheels.

3.6.1 Multiple Event Keyphasor Signals

TDI supports the use of multiple event-per-revolution speed inputs. You mustconfigure the Keyphasor module to output a once-per-revolution signal to the3500 modules. When you configure the TDI for multiple event signals the TDI willmark all phase-related data as invalid.

3.6.2 Recip Multi-Event Wheel

A special configuration selection supports the recip multi-event wheel. This speedreference combines multi-event input for improved sampling with aonce-per-revolution indication for phase reference.

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Section 3 - Data Collection

3.7 Data Collection Modes

The TDI delivers data to the host software for different causes. In some instancesit delivers data upon request from the software, such as for current valuesrequests. In other instances the TDI determines that the host should collect databased on the existing monitoring situation, such as when a monitor goes into

alarm. The following sections list the different causes of data collection. In eachcase the data content consists of the types of data described above, but taken atvarying density and frequency, and sometimes includes historical content.

3.7.1 Current Values

Note

Waveform data collection and storage is

an optional software feature that youmust purchase and then activate in TDI.

The TDI returns static values and waveforms when the host computer requeststhem. The software uses this data to provide both real-time data displays and toestablish historical trend and reference data. The software collects the staticvalues at 1-second intervals across the machine train to build historical trendplots. The host computer collects and stores historical waveform data at auser-defined interval. The system uses this collection in static, steady state andtransient software operation.

3.7.2 Alarm Data

The TDI will store a set of data for all the measurement points in the collectiongroup that occurs before and after an alarm event that occurs within the 3500rack. To provide the data prior to the event, the TDI records a running timewindow of static and waveform data. When an alarm occurs the TDI associatesthis data with the event and transmits it to the host computer. The TDI will thencollect additional data after the alarm event, associate it with the alarm andtransmit this data to the host. Since the TDI collects all of the data from acollection group, all of the waveform and steady state data between channels istime-coherent.

1 of 2 methods imitates alarm data collection:

1. If any static value within a collection group goes into alarm the TDI willcollect alarm data for all points in the collection group. The TDI collectsdata for both Alert and Danger alarms.

2. System 1 software can initiate an alarm event. This can occur if

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3500/22M Transient Data Interface Operation Manual

• a software alarm occurs for one of the points within the collectiongroup, or

• a point in another rack that is associated by being in the samecollection group goes into alarm.

The TDI does not collect alarm data when the point leaves the alarm state, such

as when going from Danger to Alert, or from Alert to no alarm.

The data set for an alarm event on a dynamic point will typically consist of thefollowing:

• 20 seconds of 0.1-second interval static data just prior to the event(200 static data points);

• 1 data point from the time the event was detected;

• 10 minutes of 1-second interval static data from before the event (580static data points);

• 2.5 minutes of 10-second interval waveforms from before the event (15wave- forms);

• 10 seconds of 0.1-second interval static data from after the event (100static data points);

• 1 minute of 1-second interval static data from after the event (50 staticdata points);

• 1 minute of 10-second interval waveforms from after the event (6waveforms).

1. Change filtered trend

2. 10 minutes

3. Pre-event

4. 1-second interval static data5. Waveform

6. Event detected

7. 0.1-second interval static data

8. Post-event

9. Change filtered trend

Figure 3-1: Alarm Event Data Set

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Section 3 - Data Collection

Data that the TDI collects for a static-only point, such as temperature, will be thesame except

• no waveform data is available, and

• the TDI limits the time resolution to once per second.

3.7.3 Issues With Alarm Collection

The time between the event and the first set of historical data can vary based onwhen the TDI sampled the data and when the alarm occurred. Therefore theinterval from the alarm event to the first of the pre-waveforms can vary from 0 to10 seconds. The older waveforms will be 10 seconds apart.

Because of machine speed or sampling rate the TDI may take longer than 10seconds to acquire a waveform. In this case the next waveform will begin at theend of the previous one and with more than 10 seconds between them. Becauseof this the pre-event data can have fewer than 15 waveforms data and thepost-event data can have fewer than 6 waveforms.

Once the TDI sends the data to the host it will not send the same data again.Therefore, if a collection group has multiple closely-spaced alarms, the TDI will notsent a full set of data for each alarm. However, software will be able provide all ofthe data that represent the event.

The alarm list indicates when the rack detects alarms. The event list does not logany alarm events that the software sends to the rack. There is no event list for thecollection of the data.

3.7.4 Transient Data

NOTE

Transient data collection is an optionalsoftware feature that you must

purchase and then activate in TDI.

The TDI has a special mode of operation for collecting data during transientoperation of the machine. The TDI collects transient data based on changes in

machine speed and at a configurable time interval. The TDI is always collectingspeed-based and time-based data. The TDI temporarily saves data but does notsend it to the host until the TDI detects that the machine is entering a transientmode of operation. When this happens the TDI transmits the last 200 datacollection sets to the host and continues to send new data sets until the end oftransient conditions are met.

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To configure the TDI to collect data during transient events you must completethe following in System 1 Configuration:

• Place all of the channels into a collection group.

• Place a Keyphasor into the same collection group.

Define the Collection Group Enablers. These determine how the TDIcan determine that a machine is in transient operation.

• Define the Collection Control Parameters. These determine when theTDI will collect data.

3.7.4.1 Collection Group Enablers

Collection group enablers are rules that you define based on the machine speedthat determines when the machine has entered a transient mode of operation.When the TDI detects that the speed of the machine is within the defined region,it enters into transient collection mode. There are 2 collection group enablers

available for each collection group, which define the upper and lower speed of aspeed range. Normally you set one enabler range between slow roll (or stop) andrunning speed to capture machine start-ups and shutdowns. The intent of thesecond enabler, which you should set above normal operational speed, is tocatch overspeed events. Figure 3-2 show sample rpm ranges for the 2 collectiongroup enablers.

14000

12000

10000

8000

6000

4000

2000

0

1

2

3

4

5

6  1. Speed axis in revolutions per minute (RPM)

2. Transient region 2 (overspeed)

3. Normal operational speed

4. Transient region 1 (start-up and shutdown)

5. Slow roll or stopped

6. Time axis

Figure 3-2: Sample RPM Ranges for Collection Group Enablers

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Section 3 - Data Collection

Once in transient mode the TDI will stay in the mode until the Host software tells itto exit transient mode. The software sends this command at a configured timeinterval after the TDI exits the Collection Group Enabler range.

Another way for the TDI to enter transient mode is through direct userintervention. You can use the Host software to issue a command for TDI to entertransient mode. This action bypasses the collection group enablers so that the

TDI immediately enters transient mode. TDI will then stay in transient mode untilyou manually remove it from transient mode.

3.7.4.2 Collection Control Parameters

You use the collection control parameters (CCP) to define when the TDI willcapture data. There are 2 types of parameters:

1. delta RPM, and

2. delta time.

Both of these types of parameters function simultaneously. Each collection groupoffers the following selections:

1. increasing delta rpm,

2. decreasing delta rpm, and

3. time interval.

All 3 of these selections can be active simultaneously for a collection group. Youcan program the increasing and decreasing delta rpm individually.

The time interval CCP defines a fixed time period that will cause the TDI to take a

data set. The time interval CCP will initiate data collection at the configuredinterval regardless of the speed of the machine.

The RPM-based CCPs uses changes in machine speed (either increasing ordecreasing) to force data collection. Once the TDI collects a data set at a givenspeed, it uses the delta rpm values to calculate 2 target rpm values, one forincreasing and one for decreasing speeds. When the machine speed reaches orexceeds either target value the TDI collects data and calculates the next targetrpm values.

Since the TDI uses the current speed to determine target values, and because theTDI may collect data at slightly higher or lower rpm values, the TDI may take datamay be at slightly different intervals even though the delta speed may be set (forexample) to 50-rpm intervals. See Figure 3-3. 

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1

2

4

3

900

953

1003

933

 1. Delta time

2. Delta rpm (increasing)

3. Delta rpm (decreasing

4. Waveform collection

Figure 3-3: Sample Delta Time and Delta RPM Sampling

When the TDI detects that it has entered into a transient region it will immediatelycollect a waveform and static data set. The TDI will collect 1 complete set of staticdata for all points in the collection group each time a CCP detects a collectionevent. Every 10 events the TDI will collect a waveform data set for all of thedynamic points in the collection group. The events can consist of both RPM CCPsand time CCP collections. Therefore, if the TDI detected 6 RPM-based events(increasing or decreasing) and 4 time interval events since the last waveformcollection, it would collect a new waveform. See Figure 3-4. 

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2

3

5

4

1

2

4

3

5

6

7   8

9

10

1

1

2

34

5

6

7

89

10

 1. Entered transient region

2. Delta time

3. Delta rpm (increasing)

4. Delta rpm (decreasing)

5. Waveform collection

Figure 3-4: Sample Delta Time and Delta RPM Data Collection

3.7.4.3 Issues with Transient Collection

If the software tells TDI to exit while still in a transient region the TDI will terminate

transient collection. The TDI will re-enter transient mode only when the machinespeed exits the enabler region and then re-enters that region or enters anotherenabler region. Under start-up conditions or after you reconfigure the TDI thehistorical buffer may not be full at the time of the event and the TDI will returnonly a partial data set.

You must take care when you configure the Collection Control Parameters fortransient data collection. The TDI can collect a large amount of data in a shorttime, and unless the system can transfer this data to the software the TDI’smemory will eventual fill up. The following guideline should help you optimize theTDI configuration.

System 1 / TDI can transfer a waveform set at a rate of 1 set per second. If youconnect 2 TDIs to a single DAQ and both TDIs are in transient mode, then thecomputer takes 2 seconds to collect a waveform set.

In addition to its alarm data storage and pre-transient data storage TDI hasenough storage to hold 35 waveforms sets internally.

The following equation determines the optimum Delta RPM value to set:

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Section 4 - Configuration Information

4. Configuration InformationConfiguring the 3500/22M consists of 2 steps:

1. configuring the TDI to function as the Rack Interface Module, and

2. configuring the data collection system.

This manual covers configuring the Rack Interface Module. The System 1 helpsystem covers configuring data collection.

This section describes how to use the 3500 Rack Configuration Software toconfigure the Transient Data Interface. It also describes configuration restrictionsthat are associated with this module. Refer to the 3500 Monitoring System RackConfiguration and Utilities Guide and the Rack Configuration Software for thedetails on how to operate the software.

4.1 Transient Data Interface Considerations

4.1.1 3500 Rack Configuration

The Rear Port I/O option and the Power Supply option that the Transient DataInterface option screen specifies must match the physical components of thesystem. If the TDI finds a configuration mismatch, the rack will not accept thedownloaded configuration.

You must use the RS-232 port on the front panel to initially set the Ethernetparameters.

A Keyphasor or Tachometer module must be in the rack for the TDI to collectsynchronous data. If you assign a channel a Keyphasor signal and the module isnot in the rack, the rack will disallow the configuration.

The TDI requires that you select the same backup Keyphasor channel for everychannel that uses a given primary Keyphasor channel. If the backup Keyphasorassignment is inconsistent, the rack will disallow the configuration.

System uses the rack file as part of the configuration process. The rack file mustagree with the configuration in the physical rack, otherwise it will not initiate datacollection.

4.1.2 System 1

If a collection group contains more than 24 channels then that group will not offer20 kHz and 30 kHz as asynchronous frequency spans. Smaller collection groupscan still use 20 kHz or 30 kHz.

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3500/22M Transient Data Interface Operation Manual

Waveform collection for a collection group is either Transient or Steady-State. Youcannot mix the 2 types of collection within a collection group. You can assignstatic-only points to collection groups with either transient or steady-statecollection.

You must manual place all channels that do not have a Keyphasor associationwithin the 3500 Rack Configuration in a collection group within System 1

Configuration. The System 1 software will automatically assign points withKeyphasor association to a collection group.

You should take care in setting the collection control parameters. If you use adelta rpm of 0.1 for a machine that runs at 30,000 rpm, the system will collect anexcessive amount of data during a startup.

If you change the protection system configuration, then data collection for therack will stop until you update the System 1 configuration to match the changes.

If you add a new monitor, the management system will ignore it until youconfigure it in System 1.

If you use the 3500 Rack Configuration software to configure a monitor channelfor integration, then the rack will integrate all of the management data for thechannel.

TDI can support up to a maximum of 12 “M” series monitors (3500/40M, /42M,/44M, /46M, /64M, /72M and /77M).

To view full spectrum data from asynchronous sampling the two channels mustbe from a single monitor channel pair and the sampling rate must be 20 kHz orslower.

When configured with a Shaft Absolute channel type, the TDI will return thewaveforms from the displacement waveform on the first channel and the shaftabsolute waveform on the second channel.

4.2 Configuration Process Overview

The initial TDI configuration involves several steps. We recommend the followinglist of steps as the recommended method for installing a TDI.

1. Install the TDI in the 3500 Rack.

2. Use the front port to configure the TDI’s Ethernet options.

3. Finish configuring the 3500 Rack via the front port or Ethernet port.

4. Save the rack file after downloading.

5. Use System 1 Configuration to add a 3500 Rack to the DAQ.

6. Import the rack file.

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Section 4 - Configuration Information

7. Configure the sampling configuration.

8. Configure the collection configuration.

Note that the System 1 help screens cover configuring the sampling andcollection configurations.

4.3 Transient Data Interface ConfigurationThis section describes the options available on the Transient Data Interfaceconfiguration screen.

Figure 4-1: Transient Data Interface Configuration Screen

Configuration ID:This is a unique 6-character identifier, which you entered when youdownload a configuration to the 3500 rack.

4.3.1 Rear Port

I/O Option 

The I/O field lets you identify the type of I/O Module that is attached to themodule (The option selected must agree with the I/O module installed).These choices are:

• 10 Base-T/100 Base-TX

• 100 Base-FX

4.3.2 Ethernet (Rear Port)

Ethernet using TCP/IP is the primary communication interface for TDI. You mustconfigure several parameters to use the Ethernet communication interface.

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3500/22M Transient Data Interface Operation Manual

Network Device Name

Use this parameter to give the rack a name by which it will be known onthe Network. The name must be 20 characters or less and cannot containany spaces.

Rack IP Address

The IP Address is a number that identifies the device on the network at asoftware level. Enter this value as a string containing 4 numbers between0 and 255. The system uses an IP address to identify and connect to arack across an Ethernet WAN or LAN.

Application Advisory

IP Addresses of 0.0.0.0 and255.255.255.255 are not valid.

When configuring a new TDI, see your network administrator to obtain avalid IP Address.

Rack Subnet Mask

This is a string that the system uses to mask against the IP Address. TheRack Subnet Mask takes the form 255.255.0.0, 255.255.255.0, etc.

Gateway Address

The Gateway Address is the IP Address of the Gateway server. The systemuses the Gateway server to access addresses outside the local network.

Networks in which the Host Computer and the TDI are on the same localarea network do not need a Gateway. Contact your network administratorto obtain the gateway address.

4.3.3 Front Port

The primary purpose of the front TDI port that is labeled CONFIGURATION PORT isto allow you to configure the 3500 rack with a personal computer. You may alsouse the Data Acquisition/DDE Server Software and the Operator Display Softwarewith this port to retrieve machinery data for display. This port supports RS-232only and provides access to only one rack.

External Modem

The Transient Data Interface directly supports the following externalmodems:

• None

• Hayes Ultra 9600

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Section 4 - Configuration Information

• Hayes Optima 9600

• Motorola FasTalkII 14400

• US Robotics 56k

• Custom

Initialization String

The Initialization String is the command that sets up and starts themodem. If you select a modem from the list, the software will display thedefault initialization string in this field. If you select Custom, enter aninitialization string from information in the modem's documentation.

Byte Timeout

The Byte Timeout is the number of byte times for which thecommunication line must be idle before the rack considers acommunication to be complete. One byte time is a function of the baudrate selected. The range of values is 3 to 255.

4.3.4 Passwords

Connect Password 

The Connect Password provides read-only access to the 3500 rack. If thepassword entered in this field does not match the password entered in theRack Configuration Software "Connect" screen or in the Data Acquisition/DDE Server Software "Setup" screen, the 3500 rack will not allow you tocommunicate with it. The rack stores this password in non-volatile

memory in the Transient Data Interface.

Configuration Password

The Configuration Password provides configuration write access to the3500 rack. If the password in this field does not match the password youentered in the Rack Configuration Software "Download" screen, the 3500  

rack will not accept new configurations. The 3500 rack requires you toalso enter this password to change setpoints in the 3500 rack from theOperator Display Software. The rack stores this password in non-volatilememory in the Transient Data Interface.

4.3.5 Rack Mounting Option

This option lets you select the type of 3500 rack that is installed or that you willinstall. Refer to the 3500 Monitoring System Rack Installation and MaintenanceManual for a description of the various mounting options.

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4.3.6 Power Supply

Select the power supply options for both the upper and lower power supplypositions.

Top

You can install the following power supplies in the upper 3500 PowerSupply Slot:

• No Power Supply

• AC High Voltage

• AC Low Voltage

• DC High Voltage

• DC Low Voltage

Bottom

You can install the following power supplies in the lower 3500 PowerSupply Slot:

• No Power Supply

• AC High Voltage

• AC Low Voltage

• DC High Voltage

• DC Low Voltage

4.3.7 Agency Approvals

The following Agency Approvals are available for the 3500 rack:

• None

• CSA-NRTL/C

CE Approval

Select this box if the CE mark applies to the rack’s installation.

4.4 Security Options Configuration

This section describes the options available on the Transient Data InterfaceSecurity Option Configuration screen.

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Section 4 - Configuration Information

Figure 4-2: Transient Data Interface Security Option Configuration Screen

Change Setpoints in Program Mode Only

This option will allow changes to setpoints in any of the monitors only if thekey switch is in the program mode position. If the key switch is in the runposition, the rack will not allow setpoint changes.

Disable Front Communication Port of TDI 

This option, when selected, disables all write functions through the frontcommunication port on the Transient Data Interface. When the rack is inthis mode the rear communication port is still active.

Drive Rack NOT OK Relay if Rack Address is Changed in Run Mode 

When you select this option the Not OK relay will go into a Not OK state ifyou change the rack address at any time while the key switch is in the runposition.

Drive Rack NOT OK Relay if a Module is Removed From the Rack

When you select this option that rack will force the Not OK Relay into a NotOK state if you remove any module from its slot in the Rack.

Drive Rack NOT OK Relay if Key Switch is Changed From Run to Program Mode 

When you select this option the rack Not OK Relay will go into a Not OKstate any time that you change the key switch from Run to Program mode.

4.5 Software Switches

4.5.1 General InformationSwitches let you control the operation of the 3500 rack and control access to theconfiguration of the rack. This section lists the software switches that areavailable for the Transient Data Interface.

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Section 4 - Configuration Information

Table 4-1: Configuration Mode Switch Number

Module Switch Number Switch Name

1 Configuration Mode

4.6 Hardware Switches

The Transient Data Interface has 3 hardware switches on its front panel.

4.6.1 Key Switch

The key switch prevents unauthorized changes to the configuration settings.When the switch is in the RUN position, you cannot configure the 3500 rack.When the switch is in the PROGRAM position, you can configure the 3500 rackand the rack continues to operate normally. By removing the key, you can lockthe Transient Data Interface in the RUN or PROGRAM position.

4.6.2 Rack Reset

Application Advisory

You must insert an I/O module for theRack Reset switch to function correctly.

When you press the Rack Reset switch is pressed, any monitors in the rack willclear latched alarms and reset Timed OK Channel Defeat indications. If the

Configuration LED is blinking at 5 Hz, it will stop blinking. This switch performs thesame function as the Rack Reset contact on the Rack Interface I/O Module.

4.6.3 Rack Address

You use the rack address to identify individual 3500 Racks on the network. You setthe rack address by using a 7-position DIP switch, which provides for 127 possibleaddresses. All racks on a local area network should have a unique rack address.The following diagram and table show how to select the address 0110001 (49decimal).

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Section 4 - Configuration Information

RackSwitch

RackSwitch

RackSwitch

RackSwitch

AddressSettings

7654321Address

Settings

7654321Address

Settings

7654321Address

Settings

7654321

76 1001100 77 1001101 78 1001110 79 1001111

80 1010000 81 1010001 82 1010010 83 1010011

84 1010100 85 1010101 86 1010110 87 1010111

88 1011000 89 1011001 90 1011010 91 1011011

92 1011100 93 1011101 94 1011110 95 1011111

96 1100000 97 1100001 98 1100010 99 1100011

100 1100100 101 1100101 102 1100110 103 1100111

104 1101000 105 1101001 106 1101010 107 1101011

108 1101100 109 1101101 110 1101110 111 1101111

112 1110000 113 1110001 114 1110010 115 1110011

116 1110100 117 1110101 118 1110110 119 1110111

120 1111000 121 1111001 122 1111010 123 1111011

124 1111100 125 1111101 126 1111110 127 1111111

NOTE

Rack address 0 is reserved for the host.Settings the switches to 0000000 will setthe rack address to 1, just as setting the

switches to 0000001 will.

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Section 5 - I/O Module Description

5. I/O Module DescriptionThe Transient Data Interface requires one I/O module and supports an optionalsecond I/O module. The TDI requires a Transient Data Interface I/O Module, which

connects the TDI to a network using Ethernet. The second module is the BufferedSignal Output Module, which provides the buffered signals from the vibrationmonitors.

This section describes how to use the connectors on the I/O modules, lists whatcables to use, and shows the pin outs of the cables.

You can install only 1 Transient Data Interface I/O Module at a time behind theTransient Data Interface (in a Rack Mount or a Panel Mount rack) or above theTransient Data Interface (in a Bulkhead rack).

Also, you may install 1 Buffered Signal Output Module between the Power Input

Modules and the Transient Data Interface I/O.

5.1 Transient Data Interface Input/Output (I/O) Modules

The 3500 Monitoring System has 2 types of Transient Data Interface I/O Modules:

1. the 10 Base-T/100 Base-TX Ethernet I/O (RJ-45), and

2. the 100 Base-FX Ethernet I/O (Fiber Optic).

You must install the Transient Data Interface I/O module behind the TransientData Interface (in a Rack Mount or Panel Mount rack) or above the Transient Data

Interface (in a Bulkhead rack).

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Section 5 - I/O Module Description

• A module experiences Slot ID Failure (i.e., a module cannot determinewhich slot it occupies)

• Any module in the 3500 rack detects a fault

• Any module experiences Communication Failure

You configure any of the following security options and the rack meetstheir conditions:

- You change the rack address while the TDI is in Run mode.

- You insert any module into or remove any module from the rack.

- You change the key switch from Run mode to Program mode.

The following diagrams show the different ways that you can wire the OK Relay.Note that NC means Normally Closed, ARM means Armature, and NO meansNormally Open.

NC

 ARM

NO

1

NO

2

 ARM

NC

NO

3

 ARM

NC

 1. No power (shelf state)

2. With power/OK condition

3. Without power/Not OK condition

Figure 5-1: OK Relay Wiring Options

NOTE

The OK relay is normally energized.

5.1.2 Communications Interface

The TDI Ethernet port connects the 3500 rack to the host computer’s 10- or 100-Megabaud Ethernet local area network. This connection can either use the RJ-4510 Base-T/100 Base-TX connector or the 100 Base-FX connector. The TDIsupports standard LAN architectures and can be routed to the host via hubs andswitches.

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5.1.2.1 10 Base-T/100 Base-TX 

The RJ-45 port connects the TDI to the host computer through an Ethernetnetwork. This connection requires UTP Category 5 network cabling with RJ-45connectors. This port supports a maximum cable length of 100 m (328 ft).

5.1.2.2 100 Base-FX 

The MT-RJ fiber optic port connects the TDI to the host computer through anEthernet network. This connection requires MT-RJ Multi-mode fiber optic networkcabling. The TDI supports a maximum length of 400 m (1312 ft).

5.1.3 External Contacts

The TDI external contacts require dry contact inputs to operate. To enable aspecific function, short the desired contact to a system common (COM).

5.1.3.1 Trip Multiply (TM) 

When activated, this contact places the entire rack in Trip Multiply.

5.1.3.2 Rack Alarm Inhibit (INHB):

This contact prevents the 3500 rack from declaring an alarm for any monitor orrelay in the rack. You typically use this feature when performing maintenancefunctions. When Rack Alarm Inhibit is active, it will take monitors in alarm out ofalarm and place the rack OK relay the Not OK state.

5.1.3.3 Rack Reset (RST) 

This contact signals when the modules in the 3500 rack are to be reset. This

contact has the same function as the Rack Reset switch on the front panel of theTransient Data Interface.

5.1.4 Wiring I/O Style Connectors

To remove a terminal block from its base, loosen the screws attaching theterminal block to the base, grip the block firmly, and pull as shown in Figure 5-2. Do not pull the block out by its wires because this could loosen or damage thewires or connector.

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5.1.5 Cable Pinouts

5.1.5.1 External Modem Cable

5

3

2

7

8

1

4

7

2

3

4

5

8

20

COMMON

TX

RTS

RX

DTR

DCD

CTS

COMMON

TX

TX

RTS

CTS

DCD

DTR

1 2 

1. 3500 front panel, 9-pin female host connector

2. Modem, 25-pin male modem connector

Figure 5-4: External Modem Cable (P/N 02290860) Pinouts

5.1.5.2 Host Computer to 3500 Rack RS-232 Cable

NCNC

NC   NC

RX   2

3

NC

5

TX3

RX

COM

2

NC

5COM

TX

1 2

3 4 

1. Female 3500 rack connector, J1

2. Female host computer connector, J2

3. Not connected

4. Shield to connector shell

Figure 5-5: Host Computer to 3500 Rack RS-232 Cable (P/N 130118-XXXX-XX)

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Section 5 - I/O Module Description

5.2 Buffered Signal Output Module

The Buffered Signal Output Module is an optional module that, when used withthe Bently Nevada Diagnostic Access Panel (Catalog Number 3500/08), providesaccess to all of the buffered signals. Additionally, you can access the conditionedKeyphasor signal through this module. You must install the module behind the

Power Supplies between the Power Input Modules and the Transient DataInterface I/O Module (in a Rack Mount or a Panel Mount rack), or above the PowerSupplies between the Power Input Modules and the Transient Data Interface I/OModule (in a Bulkhead rack). The I/O module has 4 connectors, as shown in Figure5-6: 

1

2

3

4

 1. Buffered signal connector for Slots 2 through 7

2. Buffered signal connector for Slots 8 through 133. Buffered signal connector for Slots 14 and 15

4. Connector for conditioned Keyphasor signals 1 through 4

Figure 5-6: Buffered Signal Output Module Connectors

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NOTE

The Buffered Signal Output moduledoes not support connection to

DDIX, TDIX, or TDXnet.

5.2.1 Signal Pinout

Table 5-1: Signal Pinout for Dynamic Connector 1

Slot Channel Pin Number

1 7

2 14

3 182

4 161 11

2 21

3 253

4 23

1 2

2 9

3 44

4 6

1 20

2 3

3 195

4 5

1 24

2 10

3 136

4 12

1 15

2 22

3 177

4 8

Common All channels 1

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Section 5 - I/O Module Description

Table 5-2: Signal Pinout for Dynamic Connector 3

Slot Channel Pin Number

1 7

2 14

3 188

4 16

1 11

2 21

3 259

4 23

1 2

2 9

3 410

4 6

1 20

2 3

3 1911

4 5

1 24

2 10

3 1312

4 12

1 15

2 22

3 1713

4 8

Common All channels 1

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Table 5-3: Signal Pinout for Dynamic Connector 3

Slot Channel Pin Number

1 2

2 16

3 414

4 14

1 3

2 17

3 515

4 15

Common All channels 1

Table 5-4: Conditioned Keyphasor Signals Connector 4

Slot Channel Pin Number

Upper - Keyphasor 1 (1 Upper KPH) 6

Upper - Keyphasor 2 (2 Upper KPH) 7

Lower - Keyphasor 3 (1 Lower KPH) 8

Lower - Keyphasor 4 (2 Lower KPH) 5

Common All channels 9

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Section 6 - Maintenance

6. MaintenanceThis section shows how to verify that the Transient Data Interface and the I/Omodules are operating correctly.

When performed properly, you may install this module into or remove this modulefrom the rack while power is applied to the rack. Refer to the Rack Installation andMaintenance Manual (part number 129766-01) for the proper procedure.

6.1 Verification

Before running the TDI Host Port Test Utility, connect the host to the rack witheither a RS-232 cable to the front of the TDI. Then use the TDI Host Port TestUtility to verify that the HOST ports on the Transient Data Interface and the TDI I/OModule are operating properly.

Refer to the 3500 Monitoring System Rack Configuration and Utilities Guide andthe Rack Configuration Software for the details of this utility.

6.2 Performing Firmware Upgrades

Occasionally you may need to upgrade the original firmware that was shippedwith your 3500/22M TDI. The following instructions describe how to use the 3500Configuration Software to upgrade your existing firmware.

Application Alert

During the following procedure the rackmust not lose power and you must notremove the TDI from the rack. If eitherof these occurs the TDI may become

inoperable.

1. Close System 1 Data Acquisition.

2. Start the 3500 Configuration software and connect to the rack. Use theEthernet port to upgrade the firmware, due to the length of the files thatyou must download.

3. Upload and save the current configuration of the module. Although themodule retains the current configuration during the upgrade, saving thepresent configuration will help if any problems arise during the upgradeprocess.

4. Under the Utilities menu option select Update Firmware.

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5. Select the module you wish to update (the Transient Data Interface) andclick on the OK  button. See Figure 6-1. 

Figure 6-1: Firmware Download Screen

6. The software will request you to select the file you wish to download.Select the file and click on the Open button.

7. The software will now download the file. If the process fails, the modulewill revert to its old code. Under no circumstances should you remove theTDI until the download process finishes.

8. After the download process is complete, the module will restart and thesoftware will disconnect from the rack.

9. Once the module has completed its startup, use the 3500 ConfigurationSoftware to reconnect to the rack.

10. The software will request you to download the DSP code files. Select eachof the 4 DSP code files and click on the Open button. The software willnow download the files.

11. Once the download process is complete, cycle power to the module. You

can do this by either by removing and reinstalling the module or byremoving power from and reapplying power to the rack.

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Section 7 - Troubleshooting

7. TroubleshootingThis section describes how to use the information that verification screen, theLEDs, the System Event List, and the Alarm Event List provide to troubleshoot a

problem with the Transient Data Interface or the I/O modules. You can use theRack Configuration Software to display the verification screen and the 2 eventlists.

7.1 Verification

To verify the operation of the Transient Data Interface:

1. Connect a computer running the Rack Configuration Software to the 3500rack (if needed).

2. Select Utilities from the main screen of the Rack Configuration Software

3. Select Verification from the Utilities menu.

4. Select the Transient Data Interface and select the channel that you wantto verify.

5. Press the Verify button.

6. Select the Front Port or the Rear Port to get the status.

7. The Module OK State will show the Transient Data Interface's status andthe Channel OK State will show the channel's status.

7.2 LED Fault Conditions

The following table shows how to use the LEDs to diagnose and correct problems.

Table 7-1: OK and TX/RX LED Fault Conditions

OK LED TX/RX Condition Solution

1 Hz 1 HzThe Transient Data Interface is notconfigured or in configurationmode.

Reconfigure the Transient DataInterface.

5 Hz

Don’t

Care

The Transient Data Interface has

detected an internal fault and isNot OK. Check the System Event List.

ON FlashingThe Transient Data Interface isoperating correctly.

No action is required.

Don’tCare

Notflashing

The Transient Data Interface is notoperating correctly.

Check the System Event List.

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Table 7-2: TM LED Fault Conditions

TM LED Condition Solution

ONRack is in Trip Multiply (due tohardware or software).

No action is required.

OFF Rack is not in Trip Multiply. No action is required.

Table 7-3: Config OK LED Fault Conditions

Config OK LED Condition Solution

ONConfiguration information forevery module in the rack isvalid.

No action is required

5 HzOne of the selected securityoptions has had its conditionsmet.

Check the System Event List. Press theRack Reset switch to clear.

OFF

At least one module has had aconfiguration fault.

A non-configured active PowerSupply is present in the rack.

Check the System Event List for whichmodules need to be reconfigured.

OR

Reconfigure modules that are flashingOK and TX/RX LEDs at 1 Hz.

Removed Power Supply or changeconfiguration to include additionalPower Supply.

7.3 System Event List Messages

This section describes the messages that the Transient Data Interface enters inSystem Event List.

Table 7-4: Example of a System Event List Message

SequenceNumber

EventInformation

EventNumber

ClassEvent DateDDMMYY

Event TimeEvent

SpecificSlot

0000000123Device not

communicating32 1 02/01/90 12:24:31:99 5L

Sequence Number: This is the number of the event in the System Event List (forexample 123).

Event Information: This provides the name of the event (for example Device NotCommunicating).

Event Number: This identifies the specific event that occurred.

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Section 7 - Troubleshooting

Class: This indicates the severity of the event. The followingclasses are available:

Table 7-5: System Event List Classes

Class Value Classification

0 Severe/Fatal Event

1 Potential Problem Event

2 Typical Logged Event

3 Reserved

Event Date: This specifies the date that the event occurred.

Event Time: This specifies the time that the event occurred.

Event Specific: This provides additional information for the events that usethis field.

Slot: This identifies the module with which the event isassociated. If the module is a half-height module in theupper slot or a full-height module, the field will be 0 to 15. Ifthe module is a half-height module in the lower slot, thenthe field will be 0L to 15L. For example, this field wouldidentify a half-height module in the lower position of slot 5as 5L.

The Transient Data Interface may place the following messages, which are listedin numerical order, in the System Event List. Note that if an event marked with anasterisk (*) occurs, the host link on the back of the Rack Interface I/O Module thatsupplied the message will not communicate with the host computer

If you are unable to resolve a problem, contact your nearest Bently Nevada LLCoffice.

Flash Memory Failure:

Event Number: 11

Event Classification: Potential Problem

Action: Replace the Transient Data Interface as soon as possible.

Real Time Clock Failure:

Event Number: 12

Event Classification: Severe/Fatal Event

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Action: Replace the Transient Data Interface as soon as possible.

Internal Network Failure:

Event Number: 30

Event Classification: Severe/Fatal Event

Action: Replace the Transient Data Interface immediately.

Resync Internal Network (Resynchronize Internal Network):

Event Number: 31

Event Classification: Potential Problem

Action: Check to see if one of the following components is faulty:

- the Transient Data Interface or

- the rack backplane

Device Not Communicating:

Event Number: 32

Event Classification: Potential Problem

Action: Check to see if one of the following components is faulty:- the module installed in the slot or

- the rack backplane

Device Is Communicating:

Event Number: 33

Event Classification: Potential Problem

Action: Check to see if one of the following components is faulty:

- the module installed in the slot or

- the rack backplane

Config Token Acquired (Configuration Token Acquired):

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Event Number: 50

Event Classification: Typical logged event

Event Specific:

- Front,

- Back,

The specified port can download configuration, change setpoints, setsoftware switches, enable/disable Rack Alarm Inhibit, enable/disableTrip Multiply, or perform Rack Reset.

Action: No action required.

Config Token Released (Configuration Token Released):

Event Number: 51

Event Classification: Typical logged event

Event Specific:

- Front,

- Back,

The specified port can no longer download configuration, changesetpoints, set software switches, enable/disable Rack Alarm Inhibit,enable/disable Trip Multiply, or perform Rack Reset.

Action: No action required.

Config Token Expired (Configuration Token Expired):

Event Number: 52

Event Classification: Potential Problem

Action: Check to see if one of the following components is faulty:

- the connection between the Transient Data Interface and thecomputer running the Rack Configuration Software;

- the Transient Data Interface; or

- the computer running the Rack Configuration Software.

Config Token Override (Configuration Token Override):

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Event Number: 53

Event Classification: Typical Logged Event

Action: No action required.

Fail Relay Coil Sense:

Event Number: 55

Event Classification: Potential Problem

Action: Check to see if the Rack Interface I/O Module is installed. If installed,check to see if one of the following components is faulty:

- the Transient Data Interface, or

- the Rack Interface I/O Module

Pass Relay Coil Sense:

Event Number: 56

Event Classification: Potential Problem

Action: Check to see if the Rack Interface I/O Module is installed. If installed,check to see if one of the following components is faulty:

- the Transient Data Interface, or

- the Rack Interface I/O Module

I/O Module Mismatch:

Event Number: 60

Event Classification: Potential Problem

Action: Verify that the Rack Interface I/O Module installed matches the RackInterface I/O Module selected in the Rack Configuration Software. Ifthe correct Rack Interface I/O Module is installed, there could be a faultwith the installed Rack Interface I/O Module.

Rack Type Mismatch:

Event Number: 61

Event Classification: Potential Problem

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Section 7 - Troubleshooting

Action: Verify that the rack selection jumper, installed on the rack backplane,matches the rack type selected in the software. If the jumper isinstalled in the correct position, there could be a fault with the rackbackplane.

HW Rack Alm Inh Active (Hardware Rack Alarm Inhibit Active):

Event Number: 70

Event Classification: Typical Logged Event

Action: No action required.

HW Rack Alm Inh Inactive (Hardware Rack Alarm Inhibit Inactive):

Event Number: 71

Event Classification: Typical Logged Event

Action: No action required.

HW override of SW Inh (Hardware override of Software Inhibit):

Event Number: 72

Event Classification: Typical Logged Event

Action: No action required.

HW Trip Multiply Active (Hardware Trip Multiply Active):

Event Number: 73

Event Classification: Typical Logged Event

Action: No action required.

HW Trip Mult Inactive (Hardware Trip Multiply Inactive):

Event Number: 74

Event Classification: Typical Logged Event

Action: No action required.

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HW override of SW TM (Hardware override of Software Trip Multiply):

Event Number: 75

Event Classification: Typical Logged Event

Action: No action required.

HW Rack Reset Active (Hardware Rack Reset Active):

Event Number: 76

Event Classification: Typical Logged Event

Action: No action required.

HW Rack Reset Inactive (Hardware Rack Reset Inactive):

Event Number: 77

Event Classification: Typical Logged Event

Action: No action required.

SW Rack Alm Inh Active (Software Rack Alarm Inhibit Active):

Event Number: 78

Event Classification: Typical Logged EventAction: No action required.

SW Rack Alm Inh Inactive (Software Rack Alarm Inhibit Inactive):

Event Number: 79

Event Classification: Typical Logged Event

Action: No action required.

SW Trip Multiply Active (Software Trip Multiply Active):

Event Number: 80

Event Classification: Typical Logged Event

Action: No action required.

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Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the upper slot

Pass Main Board +5V-A(Pass Main Board +5V - upper Power Supply):

Event Number: 101

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the upper slot

Fail Main Board +5V-B (Fail Main Board +5V - lower Power Supply):

Event Number: 102

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. If

the problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the lower slot

Pass Main Board +5V-B (Pass Main Board +5V - lower Power Supply):

Event Number: 103

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the lower slot

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* Fail Main Board +5V-AB(Fail Main Board +5V - upper and lower PowerSupplies): 

Event Number: 104

Event Classification: Severe / Fatal EventAction: Verify that noise from the power source is not causing the problem. If

the problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface,

- the Power Supply installed in the lower slot, or

- the Power Supply installed in the upper slot.

Pass Main Board +5V-AB (Pass Main Board +5V - upper and lower PowerSupplies):

Event Number: 105

Event Classification: Severe / Fatal Event

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface,

- the Power Supply installed in the lower slot, or

- the Power Supply installed in the upper slot.

Fail Main Board +15V-A (Fail Main Board +15V - upper Power Supply):

Event Number: 106

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty

- the Transient Data Interface, or

- the Power Supply installed in the upper slot.

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Pass Main Board +15V-A (Pass Main Board +15V - upper Power Supply):

Event Number: 107

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. If

the problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the upper slot.

Fail Main Board +15V-B(Fail Main Board +15V - lower Power Supply):

Event Number: 108

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the lower slot.

Pass Main Board +15V-B (Pass Main Board +15V - lower Power Supply):

Event Number: 109

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the lower slot.

* Fail Main Board +15V-AB (Fail Main Board +15V - upper and lower PowerSupplies):

Event Number: 110

Event Classification: Severe / Fatal Event

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Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface,

- the Power Supply installed in the lower slot, or

- the Power Supply installed in the upper slot.

Pass Main Board +15V-AB (Pass Main Board +15V - upper and lower PowerSupplies):

Event Number: 111

Event Classification: Severe / Fatal Event

Action: Verify that noise from the power source is not causing the problem. If

the problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface,

- the Power Supply installed in the lower slot, or

- the Power Supply installed in the upper slot.

Fail Main Board +3V-AB (Pass Main Board +3V - upper and lower PowerSupplies):

Event Number: 162

Event Classification: Severe / Fatal Event

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface,

- the Power Supply installed in the lower slot, or

- the Power Supply installed in the upper slot.

Pass Main Board +3V-AB (Pass Main Board +3V - upper and lower PowerSupplies):

Event Number: 163

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Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the upper slot.

Fail Low Rough Supply B (Fail Main Board Rough Supply - lower Power Supply):

Event Number: 175

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the following

components is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the upper slot.

Pass Low Rough Supply A (Pass Main Board Rough Supply - upper PowerSupply):

Event Number: 176

Event Classification: Potential ProblemAction: Verify that noise from the power source is not causing the problem. If

the problem is not caused by noise, check to see if one of the followingcomponents is faulty:

- the Transient Data Interface, or

- the Power Supply installed in the lower slot.

Pass Low Rough Supply B (Fail Main Board Rough Supply - lower Power Supply):

Event Number: 177

Event Classification: Potential Problem

Action: Verify that noise from the power source is not causing the problem. Ifthe problem is not caused by noise, check to see if one of the followingcomponents is faulty:

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Action: Download the software switches to the Transient Data Interface. If thesoftware switches are not correct, replace the Transient Data Interfaceas soon as possible.

Init Real Time Clock (Initialize Real Time Clock):

Event Number: 306

Event Classification: Potential Problem

Action: Replace the Real-Time Clock component in the Transient DataInterface as soon as possible.

Monitor TMR PPL Failed (Monitor TMR Proportional value Failed):

Event Number: 310

Event Classification: Potential Problem

Action: Replace the monitor installed in the slot as soon as possible.

Monitor TMR PPL Passed (Monitor TMR Proportional value Passed):

Event Number: 311

Event Classification: Potential Problem

Action: Replace the monitor installed in the slot as soon as possible.

TMR Hw Settings Conflict:

Event Number: 313

Event Classification: Potential Problem

Action: If the rack configuration is TMR, verify that the rack has 2 powersupplies and that the jumper on the backplane is set to the lowerposition.

TMR Sw Config Conflict:

Event Number: 314

Event Classification:

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Action: Verify that you have installed a TMR TDI in a TMR rack and properly setthe jumper in the rack. If problems persist, contact Technical Support.

Module Reboot:

Event Number: 320Event Classification: Typical Logged Event

Action: No action required.

Module Removed from Rack:

Event Number: 325

Event Classification: Typical Logged Event

Action: No action required.

Module Inserted in Rack:

Event Number: 326

Event Classification: Typical Logged Event

Action: No action required.

Supply OK/Installed:

Event Number: 330

Event Classification: Potential Problem

Action: Determine if a power supply has been installed. Verify that there is nota problem with the power source. If there are no problems with thepower source, replace the power supply as soon as possible.

Supply Faulted/Removed:

Event Number: 331

Event Classification: Potential Problem

Action: Determine if a power supply has been removed. Verify that there is nota problem with the power source. If there are no problems with thepower source, replace the power supply as soon as possible.

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Section 7 - Troubleshooting

Rack/TDI Powered Down (Rack or Transient Data Interface Powered Down):

Event Number: 340

Event Classification: Typical Logged Event

Action: No action required.

Rack/TDI Powered Up (Rack or Transient Data Interface Powered Up):

Event Number: 341

Event Classification: Typical Logged Event

Action: No action required.

Modem Reinitialized:

Event Number: 350

Event Classification: Typical Logged Event

Action: No action required.

Device Events Lost:

Event Number: 355Event Classification: Typical Logged Event

Action: No action required.

Device Alarms Lost:

Event Number: 356

Event Classification: Typical Logged Event

Action: No action required.

Rack Time Changed:

Event Number: 360

Event Classification: Typical Logged Event

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Action: No action required.

Module Entered Calibr. (Module Entered Calibration Mode):

Event Number: 365

Event Classification: Typical Logged Event

Action: No action required.

Module Exited Calibr. (Module Exited Calibration Mode):

Event Number: 366

Event Classification: Typical Logged Event

Action: No action required.

Config Password Changed (Configuration Password Changed):

Event Number: 400

Event Classification: Typical Logged Event

Action: No action required.

Connect Password Changed:Event Number: 401

Event Classification: Typical Logged Event

Action: No action required.

Incompatible Backplane:

Event Number: 402

Event Classification: Potential Problem

Action: Change the configuration of the TDI to match that of the rack.

Loopback Test Failed:

Event Number: 403

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Section 7 - Troubleshooting

Event Classification: Potential Problem

Action: Replace the TDI module.

Management Test Failed:Event Number: 404

Event Classification: Potential Problem

Action: Replace TDI module

Management Password Changed:

Event Number: 411

Event Classification: Typical Logged Event

Action: No action required

7.4 Management System Event List Messages

This section describes the System Events that the management portion of the TDIreturns. The format of the messages is the same as that for System Events. Theevents listed here will not effect the operation of the protection system, but mayeffect data collection and transmission of the data to System 1.

Speed DSP Failure:

Event Number: 1000

Event Classification: Potential Problem

Action: Replace TDI Module.

DSP Code Set Missing:

Event Number: 1001

Event Classification: Potential Problem

Action: Download DSP Code.

Management KPH Faulted:

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Event Number: 1002

Event Classification: Potential Problem

Action: Check Keyphasor signal.

Management KPH Reassigned:

Event Number: 1003

Event Classification: Typical Logged Event

Action: No action required

Management KPH Acquired:

Event Number: 1004

Event Classification: Typical Logged Event

Action: No action required

Clctn Group Enter Transient (Collection Group Entered into Transient Mode):

Event Number: 1006

Event Classification: Typical Logged Event

Action: No action required

Clctn Group Exit Transient (Collection Group Exited from Transient Mode):

Event Number: 1007

Event Classification: Typical Logged Event

Action: No action required

Management Sys. Halted:

Event Number: 1008

Event Classification: Potential Problem

Action: If the event occurred when you started System 1 DAQ or changed theconfiguration of the TDI configuration no action is required. Otherwise,replace the TDI.

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Section 7 - Troubleshooting

Management Sys. Online:

Event Number: 1009

Event Classification: Potential Problem

Action: If the event occurred when you started System 1 DAQ or changed theconfiguration of the TDI configuration no action is required. Otherwise,replace the TDI.

Management Cfg. Failure:

Event Number: 1010

Event Classification: Potential Problem

Action: Restart System 1 DAQ. If the problem persists, then replace TDI.

Fixed HW/FW Cfg. Failure:

Event Number: 1011

Event Classification: Potential Problem

Action: Restart System 1 DAQ. If the problem persists, then replace TDI.

Management Configured:

Event Number: 1012

Event Classification: Typical Logged Event

Action: No action required

DSP Code Downloaded:

Event Number: 1013

Event Classification: Typical Logged Event

Action: No action required

Fixed HW/FW Configured:

Event Number: 1014

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Event Classification: Typical Logged Event

Action: No action required

TDI IP Address Changed:

Event Number: 1015

Event Classification: Typical Logged Event

Action: No action required

TDI Gateway Add. Change:

Event Number: 1016

Event Classification: Typical Logged Event

Action: No action required

TDI Network Name Change:

Event Number: 1017

Event Classification: Typical Logged Event

Action: No action required

Invalid Mngmnt Mon Rev:

Event Number: 1018

Event Classification: Potential Problem

Action: Determine which “M” series monitor does not meet the requirementsfor the TDI (monitor PWA revision of G or higher, or Mod 162183) andreplace the monitor.

Invalid rack address:

Event Number: 1019

Event Classification: Potential Problem

Action: The rack address has been set to 0 change it to another address.

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Section 7 - Troubleshooting

7.5 Alarm Event List Messages

The different module types installed in the 3500 rack return following Alarm EventList Messages.

Table 7-6: Alarm Event List Messages

Module Alarm Event ListMessage When the message will occur

Entered not OK Module went Not OKCommunicationGateway Left not OK

Entered not OK Module went Not OK

Left not OK Module returned to the OK state

Enter Alert/Alarm 1A static data value in the channel has entered Alert/Alarm 1 andchanged the channel Alert/Alarm 1 status.

Left Alert/Alarm 1A static data value in the channel has left Alert/Alarm 1 andchanged the channel Alert/Alarm 1 status.

Enter Danger/Alarm 2 A static data value in the channel has entered Danger/Alarm 2 andchanged the channel Danger/Alarm 2 status.

Left Danger/Alarm 2A static data value in the channel has left Danger/Alarm 2 andchanged the channel Danger/Alarm 2 status.

Entered not OK Module went Not OK

KeyphasorModule

Left not OK Module returned to the OK state

Entered not OK Module went Not OKTransient DataInterface Left not OK Module returned to the OK state

Entered not OK Module went Not OK

Left not OK Module returned to the OK state

Relay Activated Condition for driving the relay channel metRelay Module

Relay Deactivated Condition for driving the relay no longer met

Module returned to the OK state

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Section 8 - Ordering Information

8. Ordering Information

8.1 List of Options and Part Numbers

8.1.1 3500/22M TDI Module and I/O

3500/22-AXX-BXX-CXX

A: Transient Data Interface Type

0 1  Standard (Use for standard monitoring applications)

0 2  TMR (Use only for applications that require a Triple ModularRedundant Configuration)

B: I/O Module Type

0 1  10 Base-T/100 Base-TX Ethernet I/O Module0 2 100 Base-FX (Fiber Optic) Ethernet I/O Module

C: Agency Approval Option

0 0  None

0 1  CSA/NRTL/C

0 2  CSA/ATEX

8.1.2 3500/22M Dynamic Data Enabling Disk

This disk enables the number of channels of dynamic data (the ability to collect

waveforms) that the TDI will support. There are 2 levels of dynamic data:

1. steady-state points, and

2. transient points.

Steady-state points are channels that collect waveform data either due to asoftware command or due to an alarm event, and therefore support currentvalues, scheduled waveform capture. and alarm data capture.

Transient points provide all the functionality of a steady-state point and addwaveform collection due to parameter variations, such as machine speed.

3500/09-AXXX-BXXX

A: Steady-State Points

Specify from 0 to 672 steady-state points.

Example: 0 9 9 = 99 steady-state points

B: Transient Points

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Specify from 0 to 672 transient points.

Example: 2 5 0  = 250 transient points

Note

The sum of the 2 option fields must beequal to or less than 672. One enabling

disk can support multiple TDIs.

8.2 Accessories

8.2.1 RS-232 Host Computer to 3500 Rack Cable

130118-AXXXX-BXX

A: Cable Length

0 0 1 0  10 feet (3 m)

0 0 2 5  25 feet (7.5 m)

0 0 5 0  50 feet (15 m)

0 1 0 0  100 feet (30.5 m)

B: Assembly Instructions

0 1  Not assembled

0 2  Assembled

8.2.2 Ethernet Cables

8.2.2.1 Standard 10 Base-T/100 Base-TX Shielded Category 5 Cable with RJ-45connectors (solid conductor)

138131-AXXX

A: Cable Length

0 0 6  6 feet (1.8 m)

0 1 0  10 feet (3.0 m)

0 2 5  25 feet (7.6 m)0 4 0  40 feet (12.2 m)

0 5 0  50 feet (15.2 m)

0 7 5  75 feet (22.9 m)

0 8 5  85 feet (25.9 m)

1 0 0  100 feet (30.5 m)

1 2 0  120 feet (36.6 m)

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1 5 0  150 feet (45.7 m)

2 0 0  200 feet (61.0 m)

2 5 0  250 feet (76.2 m)

3 2 0  320 feet (97.5 m)

Note that the above options show standard lengths for 10 Base-T/100 Base-TX

cabling. You can order specific lengths within the dimensions shown in Table 8-1. Table 8-1: Custom Ethernet Cable Ordering Dimensions

Minimum Maximum Increment

30 ft (9.0 m) 100 ft (30.5 m) 5 ft (1.52 m)

100 ft (30.5 m) 1300 ft (396.5 m) 100 ft (30.5 m)

Contact your Bently Nevada LLC solutions specialist for assistance.

8.2.2.2 100 Base-FX Fiber Optic Cable with MT-RJ connectors

161756-AXXX

A: Length in feet up to 1300 ft (396.5 m) in maximum per Table 8-2. 

Table 8-2: Fiber Optic Cable Ordering Dimensions

Minimum Maximum Increment

10 ft (3.0 m) 500 ft (152.4 m) 10 ft (3.0 m)

500 ft (152.4 m) 1300 ft (396.5 m) 100 ft (30.5 m)

8.3 Spares138607-01

Standard Transient Data Interface Module.

138607-02

TMR Transient Data Interface Module.

146031-01

10 Base-T/100 Base-TX I/O Module.

146031-02

100 Base-FX (Fiber Optic) I/O Module.

147364-013500 Buffered Signal Output Module.

161580-01

3500/22M TDI Operation and Maintenance Manual.

164466-01

Network Accessories Datasheet.

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Section 9 - Specifications

9. Specifications

9.1 Inputs

Power Consumption10.5 Watts

Data

Front panel115.2 kbaud maximum RS232 serial communications

10 Base-T/100Base-TX I/O

10 Base-T or 100 Base-TX Ethernet, auto-sensing

100 Base-FX I/O

100 Base-FX Fiber-Optic Ethernet

9.2 Outputs

9.2.1 Front Panel LEDs

OK LED

Indicates when the 3500/22M is operating properly.

TX/RX LED

Indicates when the 3500/22M is communicating with

other modules in the 3500 rack.TM LED

Indicates when the 3500 rack is in Trip Multiplymode.

CONFIG OK LED

Indicates that the 3500 rack has a validconfiguration.

9.2.2 I/O Module OK Relay

This relay indicates when the 3500 rack is operating normally or when a fault hasbeen detected within the rack. You can select either an “OPEN” or “CLOSED”contact to annunciate a Not OK condition. This relay always operates as“Normally Energized”.

OK Relay

Rated to 5A @ 24 Vdc/120 Vac, 120 Watts/600 VASwitched Power

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Normally closed contacts

Arc suppressors are provided.

9.3 Controls

9.3.1 Front Panel

Rack reset button

Clears latched alarms and Timed OK Channel Defeatin the rack. Performs same function as the “RackReset” contact on I/O module.

Address switch

Used to set the rack address; 127 possible addresses.

Configuration Key Switch

Used to place the 3500 rack in either “RUN” mode or“PROGRAM” mode. RUN mode allows for normal

operation of the rack and locks out configurationchanges. PROGRAM mode allows for normaloperation of the rack and also allows for local orremote rack configuration. The key can be removedfrom the rack in either position, allowing switch toremain in either RUN or PROGRAM positions. Lockingswitch in the RUN position allows you to restrictunauthorized rack reconfiguration. Locking switch inPROGRAM position allows remote configuration ofthe rack at any time.

9.3.2 I/O Module System Contacts

Trip Multiply

DescriptionUsed to place 3500 rack in Trip Multiply.

Maximum Current<1 mA dc, Dry Contact to Common.

Alarm Inhibit

Description

Used to inhibit all alarms in the 3500 rack.Maximum Current

<1 mA dc, Dry Contact to Common.

Rack Reset

DescriptionUsed to clear latched alarms and Timed OK ChannelDefeat.

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Maximum Current<1 mA dc, Dry Contact to Common.

9.4 Data CollectionKeyphasor® Inputs

Number ofSupported Signals

4

Speed RangeSupport

The number of dynamic signals determines supportfor the speed range. See Table 9-1. 

Table 9-1: Supported Speed Ranges

Number ofChannels

MinimumSpeed

MaximumSpeed

1 to 16 1 rpm 100,000 rpm

17 to 24 1 rpm 60,000 rpm

25 to 48 1 rpm 30,000 rpm

Multiple Event perRevolution Support

Supports multiple event per revolution speed inputsup to 20 kHz.

9.4.1 Startup/Coastdown Data

Data Collection Method

From speed and time intervals.

Speed IntervalProgramming

Increasing and decreasing speed intervals areindependently programmable.

Imitation of Transient DataCollection

Initiation of transient data collection based on

detecting the machine speed within one of twoprogrammable windows.

Maximum Number ofTransient Events

Only the available memory in the TDI limits thenumber of transient events that the module cancollect.

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9.4.2 Alarm Data Collection

Alarm Data Collected

Pre- and post-alarm data.

Data Values Collected

1-second static values collected for 10 minutes

before the event and 1 minute after the event.100 ms static values collected for 20 seconds beforethe event and 10 seconds after the event.

2.5 minutes of waveform data at 10-second intervalsbefore the alarm and 1 minute collected at 10-second intervals after the alarm.

9.4.3 Static Values Data

Static Values Collected

TDI will collect the static values including the values

measured by the monitors.

nX Static Values Collected

TDI provides four nX static values for each point. TheTDI returns amplitude and phase for each of thevalues.

9.4.4 Waveform Sampling

Data Collection

Collection of waveforms for 48 channels.

DC-coupled waveforms.Data Sampling Operation

Simultaneous Synchronous and Asynchronous datasampled during all operational modes.

Synchronous SamplingRates

User-configurable Synchronous waveform samplingrates:

• 1024 samples/rev for 2 revolutions,

• 720 samples/rev for 2 revolutions,• 512 samples/rev for 4 revolutions,

• 360 samples/rev for 4 revolutions,

• 256 samples/rev for 8 revolutions,

• 128 samples/rev for 16 revolutions,

• 64 samples/rev for 32 revolutions,

• 32 samples/rev for 64 revolutions, and80

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Section 9 - Specifications

• 16 samples/rev for 128 revolutions.

Asynchronous Sampling

Asynchronous data sampled to support an 800-linespectrum at the following frequency spans:

• 10 Hz

• 20 Hz• 50 Hz

• 100 Hz

• 200 Hz

• 500 Hz

• 1000 Hz

• 2000 Hz

• 5000 Hz

• 10 kHz

• 20 kHz

• 30 kHz

Asynchronous data is anti-aliased filtered.

Channel Pair Support

You can split a Channel Pair among multiplemonitors to provide Orbit or synchronous fullspectrum presentations.

For asynchronous full spectrums the channels mustbe within a monitor channel pair (the TDI will not

phase correlate 30 kHz frequency span databetween channel pairs).

9.5 Communications

9.5.1 Protocols

BN Host Protocol

Communications with 3500 Configuration Softwareand 3500 Data Acquisition and Display Software.

BN TDI Protocol

Communications with System 1 Asset Managementand Data Collection Software.

9.5.2 Front Panel

Communications

RS232

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Protocol Supported

Bently Nevada™ Host Protocol.

Baud Rate

115.2 kbaud maximum (autobaud-capable).

Cable Length

30 metres (100 feet) maximum.

Connector

9-pin DSUB

9.5.3 10 Base-T/100 Base-TX Ethernet I/O

Communications

Ethernet, 10 Base-T and 100 Base-TX. Conforms toIEEE802.3.

Protocol Supported

Bently Nevada™ Host Protocol and Bently Nevada™TDI Protocol using Ethernet TCP/IP.

Connection

RJ-45 (telephone jack style) for 10 Base-T and 100Base-TX Ethernet cabling.

Cable Length

100 metres (328 feet) maximum.

9.5.4 100 Base-FX Ethernet I/O

CommunicationsEthernet, 100 Base-FX Fiber Optic, full duplexmultimode. Conforms to IEEE802.3u.

Protocol Supported

Bently Nevada™ Host Protocol and Bently Nevada™TDI Protocol using Ethernet TCP/IP.

Connection

MT-RJ Fiber Optic connector for 100 Base-FX cabling.

Cable Length

2000 metres (6560 feet) maximum, multimode fiberoptic cable.

9.6 Environmental Limits

9.6.1 TDI Module, 10 Base-T/100 Base-TX I/O and 100 Base-FX I/O

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