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QTY ITEM NO. DESCRIPTION REF WGT(#) EACH PART NO.1 1 PL,2T 756.0 15616961 2 PL,2T 132.0 15616971 3 PL,2T 338 15616981 4 PL,2T 338 15616993 5 QTY 38.0 S000551
COPYRIGHTED-CUSTOMER INFORMATION DRAWING
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COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING
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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING
1. DIMENSION MATERIAL THICKNESS TOLERANCE
FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED
MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIEDALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED
1. MATERIAL THICKNESS DIMENSIONS TOLERANCE
1. 2 PLACE DECIMAL DIMENSIONS .01 FOR EACH 12 MAX .09 2. 3 PLACE DECIMAL DIMENSIONS .005 UP TO 36, .010 OVER 363. CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.4. PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES AND/OR HOLE CENTERLINES 0 7' (.002 INCH/INCH)
WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED
.06
.12
.12
.19
.19
.25
.25
UP TO 1"1" AND GREATERUP TO 1"1" AND GREATERUP TO 1"1" AND GREATERALL
A. UP TO 36"
B. 36" TO 10'
C. 10' TO 30'
D. OVER 30'
DA
TEBY
DES
CRI
PTIO
N
REV
DET
ENGCONTACTNO.
MODEL UNIT
DATE
FIN WGT
DESCRIPTION
REF DWGS
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BESUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.
4
5
6
1 2 3
6
5
4
321
A. LESS THAN .12
B. .12 TO .50
C. .50 TO 1.00
D. OVER 1.00
0 TO 36OVER 360 TO 36OVER 360 TO 36OVER 360 TO 36OVER 36
.03
.06
.06
.12
.09
.19
.19
.252. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL THICKNESS (MAX 3 )
MOD,HANDLE END,FLD
GUZZO A.GUZZO A.
1561695
495 5600
02-28-2011
S025630
00.0
1
DWGSIZE E
SHEET
REV
OF 4
REVISION DATA
ECN
0
R
BucyrusInternational, Inc.
SOLIDWORKSDRAWING
REISSUE DATE
(LBS)(MM-DD-YYYY)
14.75
1.2521.38
32REF
144REF
148REF
17.51
8.43
55.00
39.21
38REF
15.32
7.58
20.01
142REF
16.90
58.03
38.75
56.53
B
B C
C
D
D
E
E
F2
F2G2
G2
CUT THROUGH BOTTOM PLATESOF THE HANDLE-END & GRINDSEE NOTE 1.2
CUT THROUGH BOTTOM PLATESOF THE HANDLE-END & GRIND
SEE NOTE 1.2
CUT BOTTOM PLATES ALONGEDGE OF PITCH BRACE
VERTICAL LUGS
NOTES:1.1. T-BAR STIFFENER TO BE CUT OFF THE BOTTOM OF THE HANDLE- END. TAKE
CARE NOT TO GOUGE INTO THE HANDLE-END CASTING AND GRIND FLUSH.
1.2. HOLES ARE TO BE CUT OUT THRU THE BOTTOM PLATES OF THE HANDLE-END. THE PLATES ARE TO BE CUT PER THE DIMENSIONS SHOWN IN THE HATCHED AREAS. LOCATE CUT OUTS WITH RESPECT TO THE MACHINED FACE OF THE HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH, SEE SECTION E-E.
1.3. AFTER REMOVING THE BOTTOM PLATES FROM THE HANDLE-END, TRIM THE INTERNAL SUPPORT PLATES PER SECTION B-B, SECTION C-C, & SECTION D-D. TAKE CARE NOT TO GOUGE THE PARENT PLATES OF THE HANDLE-END AND GRIND FLUSH. RESPECTIVE FINISH DIMENSIONS ARE SHOWN ON SECTION F2-F2 & SECTION G2-G2.
HANDLE-END BOTTOM PLATE REMOVAL
SYM ABOUTHANDLE CL
W.P.
CUT BOTTOM PLATES ALONGEDGE OF HANDLE-END CASTING
MACHINED FACE OFHANDLE-END EARS
VIEW A
REF
.58
.75REF
1.25REF
SECTION D-D
REMOVE MATERIALFROM PLATE & GRIND
SEE SECTION F2-F2
ROTATED FOR CLARITY
TOP PLATE
X
SECTION E-E
DO NOT GOUGE INTOVERTICAL SUPPORT PLATE
REMOVE EXISTING BOTTOMPLATES & GRIND
REMOVE EXISTINGBOTTOM PLATES & GRIND
TOP PLATE
X X
A AREMOVE T-BAR STIFFENER & GRINDSEE NOTE 1.1
HANDLE-ENDBOTTOM
HANDLE-ENDTOP
X
.88
1.00REF
20.73
SECTION B-B
REMOVE MATERIALFROM PLATE & GRIND
ROTATED FOR CLARITY(2 PLCS)
TOP PLATE
X
1.25REF.79
REF
.61
SECTION C-C
REMOVE MATERIALFROM PLATE & GRINDSEE SECTION G2-G2
ROTATED FOR CLARITY
TOP PLATE
X
HANDLE-END PLATE TRIMMING
REFER TO SECTION C-CVERIFY DIMS AFTER REMOVINGMATERIAL & GRINDING
REISSUE DATE
NO.
DESCRIPTION
BucyrusInternational, Inc.
4
5
6
1 2 3
6
5
4
321
R
MOD,HANDLE END,FLD
1561695
SOLIDWORKSDRAWING
2
DWG SIZE ESHEET
OF 4
REV 0
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BESUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.
COPYRIGHTED-CUSTOMER INFORMATION DRAWING
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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING
COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING
3.00
R6.75REF
R50.00
R6.88
R12.00
1.68
18.68 13.29
2.95
GRIND TRANSITIONTANGENT INTOHANDLE-END CASTING
TRIM BOTH HANDLE-END PITCHBRACE PLATES & GRIND
SEE NOTE 2.2
GRIND TRANSITIONTANGENT INTO
BOTTOM PLATES
1.64
76.00
4.20
8.25
R37.72
34.88REF
SYM ABOUTHANDLE CL
TRIM TOP PLATE OF THEHANDLE-END & GRIND
SEE NOTE 2.1
CUT TOP PLATE ALONGEDGE OF VERTICAL PLATE
FOR 4.20 DIM SHOWN
CUT TOP PLATE ALONGDIPPER LUG CASTING
NOTES:2.1. TRIM THE TOP PLATE PER THE DIMENSIONS SHOWN. TAKE CARE
NOT TO GOUGE INTO THE VERTICAL PLATES OF THE HANDLE-END. LOCATE CUT OUT WITH RESPECT TO THE MACHINED FACE OF THE HANDLE-END EARS. GRIND ALL PARENT PLATE EDGES FLUSH.
2.2. TRIM THE PITCH BRACE PLATES (QTY. 2) PER THE DIMENSIONS SHOWN AND GRIND THE TRANSITIONS FLUSH.
REF
26.2220.89
SECTION F2-F2
REFER TO SECTION D-DVERIFY DIMS AFTER REMOVINGMATERIAL & GRINDING
TOP PLATE
x
26.2520.89
SECTION G2-G2 TOP PLATE
X
GRIND JOINT AS REQDTO INSURE SMOOTH
FLAT SURFACE
(2 PLCS)
HANDLE-END WELDMENT& MACHINING REISSUE DATE
NO.
DESCRIPTION
BucyrusInternational, Inc.
4
5
6
1 2 3
6
5
4
321
R
MOD,HANDLE END,FLD
1561695
SOLIDWORKSDRAWING
3
DWG SIZE ESHEET
OF 4
REV 0
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BESUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.
COPYRIGHTED-CUSTOMER INFORMATION DRAWING
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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING
COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING
110.25SEE NOTE 3.1
12.00
10.00
55.13
K
K
M M
LL
N
J
JP
4
2
1
3
SYM ABOUTHANDLE CL
250
250
250
250
.25GAP
.25GAP
45
1.00
SECTION K-K
5
4
AFTER THE TOP PLATE HASBEEN TRIMMED PER SHEET 2,AIR ARC A BEVEL INTO THE
VERTICAL PLATE & WELD
TOP PLATE
ROTATED FOR CLARITY
G
43
1.00G
46
.25GAP
.25GAP
.25GAP
.25GAP
R10.00SEE NOTE 3.9
2.00
1.00
SECTION M-M
2
5
5
1
G
23MT PER WS 1201
G
43
43
.25GAP
1.25
1.50 REFNOM. CASTING
THICKNESS
4.50
SECTION L-L
3
5
(2 PLCS)
TOP PLATE
G
43MT PER WS 1201
G
ADD WELD BUILD UPAS SHOWN & GRIND FLATBEFORE MOUNTINGBACK-UP BAR
24.98(3 PLCS)
65.00.19SEE NOTES 3.1 & 3.9
5.00 - .25+.15
SEE NOTE 3.9
.25GAP
.25GAP
.25GAP
32.50.13
SECTION H-H
5
41
3
55
SYM ABOUTHANDLE CL
500500
.50 G
23G
43
.50 G
23
DETAIL N
GRIND OFF RUNOUT TABTO SMOOTH TRANSITION
AFTER WELDING
1
.89 X 2.25 G
43
.25GAP
SECTION J-J ROTATED FOR CLARITY
1
5
WELD FOR 10.00 LENGTH ASSHOWN. TRANSITION R1.50WELD TO TAPER.(2 PLCS)
PITCH BRACEPLATE
1.50 G
23
DETAIL P(2 PLCS)
DIPPER LUGCASTING
3.00 GMS PER 1201
27.50
8.964.001SEE NOTE 3.6
8.964.001SEE NOTE 3.6
2.23 MIN
49.00
6.00
H
H
NOTES: 3.1. TEMPORARY BRACING MAY BE NECESSARY TO MAINTAIN
65.00 & 110.25 DIMS DURING WELDING TO MINIMIZE DISTORTION.
3.2. ALL CLOSING PLATES TO BE WELDED FLUSH WITH TOPS OF THE VERTICAL SUPPORT PLATE. NO STEPS ARE PERMITTED.
3.3. BACK-UP BARS ARE TO BE ONE PIECE OR ANY BUTT JOINTS WELDED THRU.
3.4. BACK-UP BARS ARE TO BE WELDED CONTINUOUSLY.
3.5. MAINTAIN ALL CLOSING PLATE GAPS TO ENSURE COMPLETE WELD FUSION TO ALL BACKUP BARS.
3.6. AFTER WELDING ITEMS 1-4 COMPLETE, INSPECT 8.964 ID BORES. BORES MAY NEED TO WELDED UP & LINE BORED IF OUT OF TOLERANCE.
3.7. DO NOT REINSTALL T-BAR STIFFENER.
3.7. SEE SHEET 4 FOR RECOMMENDED WELDING PROCEDURE.
3.8. MACHINED DIMENSIONS SHOWN WHERE REQUIRED.
3.9. PITCH BRACE LUG FACES DO NOT REQUIRE MACHINING IF WITHIN THE TOLERANCES SHOWN. BLACK SPOTS PERMISSABLE IF MACHINED.
HANDLE CL
125
125
REISSUE DATE
NO.
DESCRIPTION
BucyrusInternational, Inc.
4
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6
1 2 3
6
5
4
321
R
MOD,HANDLE END,FLD
1561695
SOLIDWORKSDRAWING
4
DWG SIZE ESHEET
OF 4
REV 0
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BESUBJECT TO LIABILITY. C 2011 Bucyrus International, Inc. ALL RIGHTS RESERVED.
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COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWINGCOPYRIGHTED-CUSTOMER INFORMATION DRAWING
COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING COPYRIGHTED-CUSTOMER INFORMATION DRAWING