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XT630 5AX 800-843-8801 WWW.HARDINGE.COM

1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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Page 1: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

XT630 5AX

800-843-8801WWW.HARDINGE.COM

Page 2: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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The Bridgeport XT630 5AX

5-Axis CNC machining

centers are designed

for accuracy, speed and

productivity. They are

built to provide years of

dependable machining on

parts requiring consistent

tolerances, tough to machine

materials and fine surface

finishes.

The XT630 5AX features

and robust traveling beam

design on an extremely rigid

cast iron base.

5-AXIS TECHNOLOGY

Page 3: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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features• 15,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist

• BIG-PLUS® CT 40 Spindle

• 40-station Swing Arm ATC

• CNC Control – Siemens 840 D SL

• Coolant Chip Flush System

• Coolant Wash down Gun-Automatic

• Auto Central Grease Lubrication

• A-Axis Rotary Encoder

• Ball Nut and End Bearing Chiller

• Leveling Pad and Screw

• Retention Knobs

• CTS Preparation with Deublin Rotary Union

• Coolant Through Spindle

• Auto Door Magazine

• Spindle Circular Flushing

• Scraper Type Conveyor

• Auto Power Off

• Work Light

• Three Color Stack Light

STANDARD FEATURESThe Bridgeport XT630 5AX has been designed to stand above all other

machines in its class. With wide range of options to choose from, this

makes this 5-axis machine the best in class against competitive machining

centers worldwide. Higher end features have been designed into the

XT630 5AX machines, while streamlining overall cost to provide a very

price competitive machine for the higher end market.

machine Options• C-Axis Rotary Encoder

• X/Y/Z Axis Linear Scale

• Chip Conveyor, Hinge Type (W=500)

• Coolant through Spindle (280PSI)

• Mist Collector (1.5Kw, Airflow 33.3m3/min)

• Renishaw Tool & Part Probe (OMP40-+OTS)

• Blum Tool & Part Probe (TC 52 + TC S4-20)

• Dynamic Collision Monitoring

• 48 Position 40 Taper Tool Magazine

• 60 Position 40 Taper Tool Magazine

• Siemens KinimaticAlignment Software

Page 4: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

4

Machine Structure• The honey-comb like reinforced-rib

radial and peripheral design provides

optimum strength to weight ratio at

minimum weight.

• The head casting is symmetrically

designed about the X-axis and

appropriate weight balance

in the Z-axis and minimizes heat

migration to the head structure.

• Machine structure features

19 precision hand scrapped joints

for maximum stiffness.

• The machine design incorporates

a twin drive system on the A-axis

for higher overall stiffness with

minimal for better distribution of

cutting forces.

MACHINE CONSTRUCTION

Page 5: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

5

KEY FEATURES

The one major key feature is the integrated 2-axis

trunnion rotary table with 5 axis simultaneous motion

and one positioning axis giving you the ability to machine

a part on five different faces. This configuration greatly

reducing cycle time and eliminating multiple set-ups when

compared to a 3-axis machine. The machining methods

is similar to 3-axis machining but with the addition of a

2-axis trunnion rotary table you can simply machine up

to five different sides (or faces) in one set-up making this

machines efficiency much higher that a 3-axis machine.

Tool center pointA key control function that continuously

keeps track of the tool center point

during all axis interpolation.

tilt rotary Table• 5 axis simultaneous motion, one positioning

• Table diameter size: 12.60” (320mm)

• Max. work piece diameter 16.02” x 12.60” (407mm x 320mm)

• Tilting degree (A degree): +30°~ -120°

• C-axis rotation: 360°

• Load capacity Vertical – 220.46lbs (100kg) Horizontal – 330.69lbs. (150kg)

• Clamping force: A-axis: 140 KG-M C-axis:70 KG-M

• T slots-0.47” (12mm) x 4

Page 6: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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KEY FEATURES

Large Capacity, fast performanceautomatic tool changers

The servo driven 30 ATC arm

optimizes the tool change time

by 1.9 seconds (tool to tool).

The added benefit for fast

recovery after interupted tool

change cycle.

• Max. Tool Diameter Full Drum: 2.95” (75mm)

• Max. Tool Diameter (Adj. Pockets Empty) 5.91” (150mm)

• Max. Tool Length 11.81” (300mm)

• Max. Tool Weight 15.43lbs. (7 kg)

• Standard ATC is 30 tool (max)

• Tool change time: Tool to tool – 2.5 sec Chip to chip – 4.0 sec

This system provides a stiffer interface between the spindle

and the tool holder along with minimizing run out on

extended tool and better overall rigidity.

standard ISO-40 DualContact Taper SpindleThe ISO-40 “V” flange Dual Contact Taper spindle design

is also known as BIG-PLUS®. The fully enclosed hardened

and precision ground, pre-loaded ball bearing design allows

simultaneous face and taper contact when the tool is

clamped in the spindle.

Page 7: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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Machine Base• Designed using FEA (Finite Element Analysis) techniques

to provide superior machining performance.

• Highly-rigid base with optimum dynamic stability.

• The iron structure weighs 10,498lbs (4,762kg).

KEY FEATURES

Direct drive spindle Dual 1,400 RPM wound motor base speeds of

10K, 12K and 15K grease and oil lubrication.

• Max. 30HP (22kw)

• Max. 110.63 ft lb. (150Nm)

Heavy Duty Linear Guideways,Ballscrews and Axis Drives

Page 8: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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CONTROLS

Siemens 840D SL – 19” TFT LCD display with Innovative capacitive sensor technology

– Programmable Resolution .0001”/.001mm

– Inch/Metric data selection by G-Code

– MDI (Manual Data Input) Operation

– ShopMill

– 3D Simulation

– SINUMERIK Operate

– Animated element operation

– Easy Tool Management

– Measurement cycles

Heidenhain iTNC 640 FS – 19” TFT display with touchscreen for multitouch operation

– Contouring control

– Axes: 20 control loops

– Uniformly digital with HSCI interface and EnDat interface

– Storage: HDR hard disk with 160GB or SSDR solid state disk with 32GB

– Programming in HEIDENHAIN conversational format or according to DIN/ISO

– Transmit and peripheral surface transformation

– CYCLE800

– MDynamics

– Advanced Surface

– Ethernet interface (Data Transfer Capability)

– FTP

– Part Program Storage/ Data input/output on: • 10 MB CNC memory • 6 GB internal Compact Flash • USB 2.0 • Network Drive

– Comprehensive cycle package for milling and turning operations

– Constant surface speed for turning operations

– Tool-tip radius compensation

– Touch probe cycles

– Free contour programming (FK) – Special function for fast 3-D machining – Short block processing time (0.5 ms)

Page 9: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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p20 cavitysize 300mm x 145mmhardness 51 HRCfeed rate 5000mm/min

Page 10: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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FLOOR PLANS

DO NOT removewhen operating.

OIL SUPPLY

DO NOT removewhen operating.

668

Z Tr

avel

: 510

front view

top view Right side view

tilt axis specification

DO NOT removewhen operating.

OIL SUPPLY

DO NOT removewhen operating.

668

Z Tr

avel

: 510

DO NOT removewhen operating.

OIL SUPPLY

DO NOT removewhen operating.

668

Z Tr

avel

: 510

Page 11: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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Linear X- Y- Z AxisRotary A Axis (Tilt ) C Axis (Rotary)Maximum Swing Diameter C axisSpindle Nose To Table @ 0 deg. Spindle Nose To tilting @ 90 deg. Table Diameter SizeMax. Work Piece Range Diameter x HeightMax. Work Piece Range Diameter x HeightLoad Capacity T-Slots (Size x Number of Slot)Table holeA axis CL to tableClamping Torque in Rotary (C axis)Clamping Torque in Tilt (A axis)Tilt Axis

TaperSpeed Range (Max. RPM)LubricationCooling typeTransmission Horsepower Maximum Torque at Motor Base Speed Maximum Torque at Spindle Base Speed Type Tool TypeTool SelectionTool CapacityMax. Tool Diameter (Full Drum)Max. Tool Diameter (Adj. Pockets Empty)Max. Tool LengthMax. Tool WeightTool Change Time (T-T) Tool Change Time (C-C) ISO 10791-9X, Y, Z-Axis Rapid Traverse RateX, Y, Z-Axis Maximum Feedrate C Axis Rapid (Rotary)A Axis Rapid (Tilt)X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (with scale) X, Y, Z-Axis Repeatability (ISO 230-2) (with scale) X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale) X, Y, Z-Axis Repeatability (ISO 230-2) (without scale) A Axis Positioning (Arc sec) with ScaleC Axis Positioning (Arc sec) with ScaleA Axis Repeatability (Arc sec) with ScaleC Axis Repeatability (Arc sec) with ScaleC Axis Positioning (Arc sec) without ScaleC Axis Repeatability (Arc sec) without ScaleMachine Weight Machine Overall Length Machine Overall Depth Machine Overall HeightCoolant Tank Capacity (L/min)Coolant Flow Rate Air Requirements (L/min)Power Requirements (Fla/Volts/Phase)

XT 630 5AX XT 630 5FHeidenhain TNC 640 FS (19")

SIEMENS 840D (19")X: 762 mm Y: 630 mm Z: 610 mmA Tilt +30°∼-120° C Rotary 360°

Ø 930 mm at face plate surface 150 mm - 760 mm 29 mm - 459 mm

Ø630 mmCylinder Ø900 m x 320 mm

Ø800 m x 480 mm (with corner chamfer)350 kg

14mm x 8 Ø140 H7

50 mm x 50 mm3200 Nm5000 Nm

Swing ArmBT / CAT / ISO / HSK-A63

Bi-directional24 Tools / 40 Tools / 48 Tools / 60 Tools

80 mm 125 mm300 mm

8 kg< 2 sec< 5 sec

0.006 mm0.003 mm0.01 mm

0.004 mm

14600 kg2572 mm4623 mm 3536 mm

200 L Conveyor tank + 280 L Settlement tank220 L/ min6 kg/ cm

50A/ 400V/ 3Ø

101044

156

201044

156

36 m/ min36 m/ min

Twin drive Tilt Axis

25 rpm20 rpm

25 rpm11 rpm

HEIDENHAIN + SIEMENSDIN 69893 (HSK-A63)

18000 rpm

Motorised30kw/ 38kw (S1 Continuous/S6 40%)123.8 Nm/ 2930 rpm (S6 60%)123.8 Nm/ 2930 rpm (S6 60%)

HEIDENHAIN NO.40 (BBT40)

15000 rpmOil Air

Oil Spindle ChillerDDS

10kw/ 14kw (S1 Continuous/S6 40%)89.4 Nm/ 1500rpm (S6 60%)89.4 Nm/ 1500 rpm (S6 60%)

SIEMENS NO.40 (BBT40)

15000 rpm

DDS13kw/ 19.5kw (S1 Continuous/S6 40%)

88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)

SIEMIENS NO.40 (BBT40)

12000 rpm

DDS13kw/ 19.5kw (S1 Continuous/S6 40%)

88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)

Single Drive Counter balanced

SIEMENS 828D

Travels

Control

5 Axis Rotary Table

Spindle

Automatic ToolChanger (ATC)

Axes Drives - Positioning

Accuracy

General

Miscellaneous Standard Features Remote MPG Hand Wheel; A Axis Rotary Encoder; Levelling Pad and Screw; Retention knobs; Work Light; Auto Central Grease Lubrication; Coolant Chip Flush; Coolant Wash Gun, Automatic; Surround Tool Coolant; Spindle Chiller; Ball nut & End Bearing chiller (Option on V 630 5F); Tri-color Light Tower; Tool Magazine Auto Door

Options – In Process Front Door Auto Door; Top cover Y axis Ballows; workpiece calamping;

Options C Axis Rotary Encoder; X / Y / Z Axis Linear Scale; 500 mm wide Chip Conveyor, Hinge Type & Scraper ; Coolant Through Spindle ( 280psi ); CTS Preparation / min ); Front Door Light Curtain; Renishaw Tool & Part Probe (OMP40-2+OTS); Blum Tool

& Part Probe (TC 52 + TC54-20);Heidenhain Tool & Part; Dynamic Collision Monitoring; Kinematic alignment; Probe (TS460 + TT460)

Page 12: 1512A Bridgeport XT630 5AX - Hardinge · migration to the head structure. • Machine structure features 19 precision hand scrapped joints for maximum stiffness. • The machine design

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All prices and specifications are subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners. #1512A© Hardinge Inc. • 03/18

Hardinge CorporateBerwyn,Pennsylvania

Elmira,New York

Traverse City,Michigan

Elgin,Illinois

Bron,France

Krefeld,Germany

Erkrath,Germany

Leicester,England

Noisy-Le-Sec,France

St. Gallen,Switzerland

Hyderabad,India

Guangzhou,China

Nan Tou,Taiwan

Shanghai,China

Jiaxing,China

Wuhan,China

Xian,China

Chongqing,China

Shenyang,China

Hardinge is a leading international provider of advanced metal-cutting solutions. We provide a full spectrum of highly reliable CNC turning, milling, and grinding machines as well as technologically advanced workholding accessories.

The diverse products we offer enable us to support a variety of market applications in industries including aerospace, agricultural, automotive, construction, consumer products, defense, energy, medical, technology, transportation and more.

We’ve developed a strong global presence with manufacturing operations in North America, Europe, and Asia. Hardinge applies its engineering and applications expertise to provide your company with the right machine tool solution and support every time.

Hardinge Companies Worldwide

AmericasPennsylvaniaHardinge Corporate1235 Westlakes DriveSuite 410Berwyn, PA 19312

New YorkHardinge One Hardinge DriveElmira, NY 14903P. 800-843-8801E. [email protected]

IllinioisHardinge1524 Davis RoadElgin, IL 60123P. 800.843.8801

AsiaChinaHardinge Machine(Shanghai)Co. Ltd.1388 East Kangqiao RoadPudong , Shanghai 201319P. 0086 21 3810 8686

TaiwanHardinge Taiwan Precision Machinery Limited4 Tzu Chiang 3rd RoadNan Tou City 540TaiwanP. 886 49 2260 536E. [email protected]

EuropeFranceJones & Shipman SARL8 Allee des Ginkgos BP 112-69672Bron Cedex, France

GermanyHardinge GmbHFichtenhain A 13c47807 KrefeldP. 49 2151 49649 10E. [email protected]

SwitzerlandL. Kellenberger & Co. AGHeiligkreuzstrasse 28CH 9008 St. GallenSwitzerlandP. 41 71 2429111E. [email protected]

United KingdomJones & ShipmanHardinge Ltd.Murray Field RoadLeicester LE3 1UWP. 44 116 201 3000E. [email protected]

800-843-8801 • [email protected][email protected][email protected]

www.hardinge.com • www.shophardinge.com