140325 MEC Katalog 2014 - shipserv.com · MEC Container Safety Systems is a technique specialized German engineering company with more than 25 years experience in lashing equipment

CONTAINER SAFETY SYSTEMS GMBH

MEC CATALOGUEMEC Container Safety Systems GmbH

CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH

MEC Container Safety Systems is a technique specialized German engineering company with more than 25 years experience in lashing equipment.

Our range of services and deliveries comprises the elaboration of opti - mized stowage systems in close cooperation with Shipyards and Shipown - ers, taking into consideration the practical requirements to the vessel. The development and production of fixed and loose fittings for container ships, PCTC’s and RoRo carriers is approved by all major classification societies as DNV GL, LRoS and ABS. Our production facility is a 100 % owned subsidiary with technical know-how and quality control according to German standards.In our head-office in Hamburg, all design projects like cellguide systems, lashing bridges, container stanchions and working platforms are elabo rated by well experienced shipbuilding engineers.

In order to render best service on shortest notice to our customers, we main-tain agencies/representations in all big ports worldwide as well as stock in e. g. Hamburg, Shanghai and Singapore.

Yours faithfully

Matthias HorstmannCEO

MEC Container Safety Systems GmbHIntroduction

First class qualityMEC stands for competence and reliability in combination with flexibility and first class service/quality. This philosophy is justified by high standard technique as well as class approved systems and fittings.

3


LOOSE FITTINGS DECK AND HOLD

OverviewSemi Automatic TwistlockAutomatic MidlockFlat Rack / Lashing BinTwistlockBottom TwistlockTurnbuckleLashing RodSelf Hanging StackerStacking ConeBridgefittingSpacerTension / Pressure ElementActuator Pole

7 – 11 12 – 13

1415

16 – 1718

19 – 2021 – 23

242526272829

31 – 3334 353637

38 – 40414243

4849 – 50

5152

65 666768

45 4647

616263

53 – 5657 – 59

LOOSE FITTINGS PCTC / RORO

Overview Lashing Chain / Spanner Quick Lash Trailer Horse

TECHNICAL INFORMATION

External Lashing Container Dimensions Transversal Distances Code of Container Position

FIXED FITTINGS DECK AND HOLD

OverviewRaised ISO SocketElongated Hole SocketLifting SocketLashing PlateD-RingDovetail SocketFlush ISO SocketGuide Fitting / Welding Cone

FIXED FITTINGS PCTC / RORO

OverviewCloverleaf SocketLashing Pot / Crinkle Bar

LIFTING DEVICES

SpreaderLifting BeamsLifting Adapter

DESIGN AND CONSULTING

Design and ConsultingManual

CONTENT

5


LOOSE FITTINGS

Type Name Description BL(KN)Tension Sheer

B.6.11-S-SK Semi Automatic Twistlock 500 420

B6.11-S-LC Semi Automatic Twistlock 500 420

B6.11-SLS-SK Semi Automatic Twistlock Large Seat 500 420

B6.11-L Semi Automatic Twistlock Lifting 500 420

1-03-66 Automatic Midlock 500 420

B5.1-4 Automatic Midlock 500 420

B14.1-20 20‘ Flat Rack

B14.1-40 40‘ Flat Rack

B14.1-1-09 Lashing Bin

B6.26 Large Seat Twistlock 500 420

B6.28 Large Seat Twistlock 500 420

7


LOOSE FITTINGS


B2.35 Lashing Rod Swivel Head / Knob Bar 500

B2.25 Lashing Rod Eye-Swivel Head / Knob Bar 500

B2.27 Lashing Rod for External Lashing 500

B2.37 Vertical Lashing Rod 500

B2.24 Lashing Rod Swivel Head / Eye 500

B2.9-3-600 Extension Rod Knob-Pocket 500

B2.9-310 Extension Rod Knob-Pocket 500

B2.8-310 Extension Rod Hook / Eye 500

B4.2-17 Self Hanging Stacker Flangeless 420

B4.2-18 Self Hanging Stacker with 13mm Flange 420

B4.2-18-28 Self Hanging Stacker with 28mm Flange 420

LOOSE FITTINGS


B6.12B6.12-R

Standard Twistlock 500 420

B6.12-CG-LB6.12-CG-R

Cell Guide Twistlock 500 420

B.6.4-55 Bottom Twistlock Dovetail Transversal 500 420

B6.5-55 Bottom Twistlock Dovetail Longitudinal 500 420

B6.5-55-LL Bottom Twistlock Line Load Dovetail Longitudinal 500 420

B1.20-1070/1500 Turnbuckle Standard 500

B1.21-1070/1500 Turnbuckle With Sliding Nut and Deflection Reducer

500

B1.6-1 Turnbuckle Jaw-Hook 500

B1.29 Turnbuckle Open Type Jaw-Hook 500

8 9


Type Name DescriptionTension Sheer

B4.1-4 Stacking Cone Single Bottom

420

B4.2-4-CS Stacking Cone Single 420

B4.3-2 Stacking Cone Single 28mm Flange

420

B7.10 Bridgefitting Tension / Pressure 420

B7.1 Bridgefitting Tension 100

B7.6 Wrench

B5.9-H Spacer Cone / Cone

B5.10-H Spacer Cone / Hole

B5.11-H Spacer Hole / Hole

B10.15 Tension / Pressure Element Adjustable

B10.25 Tension / Pressure ElementAdjustable Top

LOOSE FITTINGS


A6.8-A Actuator Pole for Semi AutomaticTwistlock

A6.8-0 Actuator Pole for Semi AutomaticTwistlock

B1.13-3 Turnbuckle Spanner

B1.13-1-1 Emergency Tool

LOOSE FITTINGS

10 11


B6.11-S-SKSemi Automatic Twistlock

B6.11-S-LCSemi Automatic Twistlock

B6.11-SLS-SKSemi Automatic TwistlockLarge Seat

B6.11-LSemi Automatic Twistlock Lifting

SEMI AUTOMATIC TWISTLOCK – OSHA CONFORM SEMI AUTOMATIC TWISTLOCK – OSHA CONFORM

12 13

1-03-66Automatic Midlock

B5.1-4Automatic Midlock


AUTOMATIC MIDLOCK

B14.1-2020‘ Flat Rack

B14.1-4040‘ Flat Rack

B14.1-1-09Lashing BinHot Dip Galvanized

Other Dimensions on request.

FLATRACK AND LASHING BIN

12188

6058

2432

2432

1282

1282

14 15


B6.26Large Seat Twistlock

B6.28Large Seat TwistlockHeavy Duty

LARGE SEAT TWISTLOCK

B6.12Standard TwistlockL/H Closed

B6.12-RStandard TwistlockR/H Closed

B6.12-CG-LCell Guide TwistlockL/H Closed

B6.12-CG-RCell Guide TwistlockR/H Closed

STANDARD TWISTLOCK

16 17


TURNBUCKLE

B.6.4-55Dovetail Transversal

B6.5-55Dovetail Longitudinal

B6.5-55-LLLine Load Dovetail Logitudinal

BOTTOM TWISTLOCK

B1.20-1070/1500Standard

B1.21-1070/1500With Sliding Nut and Deflection Reducer

18 19


B1.6-1Jaw-Hook

B1.29Open typeJaw-Hook

TURNBUCKLE

B2.35Lashing Rod Swivel Head / Knob Bar

B2.25Lashing RodEye-Swivel Head / Knob Bar

LASHING ROD

B2.27Lashing RodFor External Lashing

20 21


B2.37Vertical Lashing Rod

B2.24Lashing RodSwivel Head / Eye

LASHING ROD

B2.9-3-600Extension Rod Knob-Pocket

B2.9-LExtension Rod Knob-Pocket

EXTENSION ROD

B2.8-LExtension Rod Hook / Eye

22 23


B4.2-17Flangeless

B4.2-18With 13mm Flange

B4.2-18-28With 28mm Flange

SELF HANGING STACKER

B4.1-4Single Bottom

B4.2-4-CSSingle

STACKING CONE

B4.3-2Single with 28mm Flange

24 25


B7.10Bridgefitting Tension / Pressure

B7.1Bridgefitting Tension

B7.6Wrench

BRIDGE FITTING

B5.9-HCone / Cone

B5.11-HHole / Hole

SPACER

B5.10-HCone / Hole

When ordering, specify the dimension H



26 27


B10.15Tension / Pressure ElementAdjustable

B10.25Tension / Pressure ElementAdjustable Top

TENSION / PRESSURE ELEMENT ADJUSTABLE ACTUATOR POLE AND TOOLS

A6.8-AActuator Pole for Semi Automatic Twistlock

B1.13-1-1Emergency Tool

A6.8-0Actuator Pole for Standard Twistlock

B1.13-3Turnbuckle Spanner

28 29



Rais

ed

ISO

- Soc

ket

A4.1-H-HI Single 500 420

A4.2-CC-H-HI Double Transversal 500 420

A4.3-279-H-H Double Longitudinal 500 420

Slid

ing

Elon

gate

d H

ole

Sock

et

A5.1 –L-H-HI Single Elongated Hole 500 420

A5.2-CC-L-H-HI Double Transversal Elongated Hole 500 420

Lift

ing

Sock

et

A7.5-28-110-CS Single 500 420

A7.2 –RH/LH With Crawfoot 500 420

Lash

ing

Plat

e

A18.1 Single 500

A18.1-2-S Single with stopper 500

A18.2-110 Double 500

FIXED FITTINGS

31



Dov

etai

l So

cket

A6.3 -1-G-55-279 Double 55° Longitudinal 400 420

Flus

h IS

O -

Sock

et

A1.1-H Single 500 420

A1.2-CC-H Double transversal 500 420

A1.3-H Double longitudinal 500 420

A1.4-CC-H Quadruple 500 420

Gui

de F

ittin

gs

A9.1-L Tank Top Between Cont. 420

A9.2-L Tank Step Bulkhead 420

A9.3-L Bulkhead Tank Top

420

Wel

ding

Co

ne

A10.5-H 420


D-R

ing

A14.1-15 For PCTC Carrier 150

A14.2-1 Single 360

A14.6-1 Single 500

A14.8-1 Double 40

A14.3 Double 360

A16.1-1 Single Turnfoot 500

A16.8 Single Dovetail 360

Flus

h D

-Rin

g

A15.2-36/(50) Single 360/500

A15.5-36/(50) Double 360/500

Dov

etai

l Soc

ket

A6.1 -G-55-3 Single 55° 400 420

A6.3 -G-55-CC Double 55° Transversal 400 420

FIXED FITTINGS FIXED FITTINGS

32 33


RAISED ISO-SOCKETS

A4.1-H-HISingle

A4.2-CC-H-HIDouble Transversal

A4.3-279-H-HIDouble Longitudinal


When ordering, specify the dimensions CC & H


A5.1 –L-H-HISingle Sliding Elongated Hole

A5.2-CC-L-H-HISliding / Fixed Elongated Hole

ELONGATED HOLE SOCKET

When ordering, specify the dimensions L , CC & H

When ordering, specify the dimensions L & H

34 35


A7.5-28-110-CSSingle Lifting

A7.2 –RH/LHWith Crawfoot

When ordering, specify the dimensions L & H

LIFTING SOCKET LASHING PLATE

A18.1Lashing PlateSingle

A18.1-2-SLashing PlateSingle with Stopper

A18.2-110Lashing Plate Double

36 37


FIXED AND REMOVABLE D-RINGS

A14.1-15For PCTC CarrierBL 15 to

A14.2-1D-Ring SingleBL 36 to

A14.6-1D-Ring SingleBL 50 to


A14.8-1Car D-Ring DoubleBL 4 to

A14.3D-Ring DoubleBL 36 to

A16.1-1D-Ring Single TurnfootBL 36/50 to

38 39



A16.8D-Ring Single DovetailBL 36/50 to

A15.2Single FlushBL 36/50 to

A15.5Double FlushBL 36/50 to

DOVETAIL SOCKET

A6.1 -G-55-3Single 55°

A6.3 -G-55-CCDouble 55° Transversal

A6.3 -1-G-55-279Double 55°Longitudinal

When ordering, specify the dimension CC

40 41


FLUSH ISO SOCKET

A1.1-HSingle

A1.2-CC-HDouble Transversal

A1.3-HDouble Longitudinal


When ordering, specify the dimension CC and H


A1.4-CC-HQuadruple

GUIDE FITTINGS AND WELDING CONE

A9.1-LTank TopBetween Container

A9.2-LTank StepBulkhead

A9.3-LBulkhead Tank Top

Configuration

Dimensions on request

Dimensions on request

A10.5-H

A9.1-L A9.2-L A9.3-L A10.5-H

When ordering, specify the dimension CC and H

42 43


RORO / PCTC FIXED LASHING EQUIPEMENT


Sock

et

A11.4-2-CS Flush Cloverleaf 350

A12.1-24-CS Raised Cloverleaf 250

A12.2-15-CS Raised Cloverleaf Half 250

Lash

ing

Pot

A11.224-2 Single Flush 360

A11.224-3 Double Flush 360

A-CRIN-B-1 Crinkle Bar 60

A12.1-11 Baby Elephant Foot 100

45


PCTC FIXED LASHING EQUIPEMENT

A11.4-2-CSFlush Cloverleaf Socket

A12.1-24-CSRaised Cloverleaf Socket

A12.2-15-CSRaised Cloverleaf Socket Half

PCTC FIXED LASHING EQUIPEMENT

A11.224-2Lashing PotSingle Flush

A11.224-3Lashing Pot Double Flush

A-CRIN-B-1Crinkle Bar

A12.1-11Baby Elephant Foot

46 47



B2.52 Lashing ChainHook-Hook

200

B2.53 Lashing ChainHook-Elephantfoot

200

B2.54 Lashing ChainHook

200

B2.48 Chain Spanner 200

B2.47 Extension Lever 200

B2.45-20 Quick Lash Hook 200

B2.45-20-EF Quick Lash Elephant Foot 200

B11.2-4 Trailer Horse

B11.2-1600-1 Trailer HorseHeavy Duty

PCTC-LOOSE FITTINGS PCTC LOOSE LASHING EQUIPEMENT

B2.52Lashing ChainHook-Hook

B2.53Lashing ChainHook-Elephant Foot

B2.54Lashing ChainHook

48 49


B2.45-20-EFQuick Lash Elephant Foot

PCTC LOOSE LASHING EQUIPEMENT

B2.48Chain Spanner

B2.47Extension Lever

PCTC LOOSE LASHING EQUIPEMENT

B2.45-20Quick Lash Hook

50 51


B11.2-4Trailer Horse

B11.2-1600-1Trailer Horse Heavy Duty

PCTC LOOSE LASHING EQUIPEMENT DESIGN AND CONSULTING

Lashing Bridge

Stanchion for 40‘ Container

Stanchion for 20‘ Container

Pressure Rail

Cell Guides

52 53


Cell Guides on DeckOptimized stowage arrangements for highest possible stack loads and best possible weight distribution. Special attention to outermost stacks due to additional wind forces.

PlatformsSafety at work in combination with as fast as possible working procedures are relevant for the commercial success of a container ship. Working platforms at level of hatch cover with direct access to the stanchions is an optimal solution, preferably on both sides of the ship.


Container Cell Guides HoldsFixed and removable cell guide as per individual requirements. Levelling of tank steps. Strong and reliable design by minimizing the weight of the cell guides.


Lashing BridgesGreater flexibility in weights, better handling of lashings and easier access to reefer containers. Different levels of lashing bridges depending on size of ship.

5554



Container StanchionsWeight optimized Container Stanchions.

MANUAL

Container Lashing ManualThe Container Lashing Manual is a lashing plan which has to be approved by the relevant classification society and must be kept on board.

Blind FramesContainer blind frames or trestles offer high flexibility to ship owners to stow containers even on places that are not especially fitted for carriage of those. Container capacity is increased without extremely high investment, space without use is reduced as much as possible. Installation can be fixed or removable.

5756


MANUAL

Following information is part of the CSM:• securing equipment• material lists of fixed & loose lashing equipment• information about different components• safe working load• proof load, breaking load• material information• name of maker• maintenance instruction and handling information of lashing equipment• copy of the approved container lashing manual• acceleration factors of different example calculations• and further annexes

OFFSET PLAN

Deck and HoldOffset plans are indicating the exact position of sockets, single and double lashing plates on weather deck and guide fittings and welding cones in hold. When receiving an order for fixed lashing equipment, MEC always prepares offset drawings if not otherwise specified. Offset drawing do not need to be approved by classification societies.

Cargo Securing ManualThe Cargo Securing Manual (CSM) complies with the International Maritime Organization (IMO). The CSM is generally approved by classification societies on behalf of the flag state of the vessels.

5958


LIFTING DEVICES

20 FT / B13.20-36SEMI-AUTOMATIC SPREADER 20‘

40 FT / B13.40-36SEMI-AUTOMATIC SPREADER 40‘

LIFTING BEAM / LIFTING EQUIPMENT

6160


LIFTING DEVICES

Liftin BeamsMEC lifting devices are designed by our in-house team of expert engineers using up to date 3-D technology and FE Programs. The lifting equipment will be developed according to our customer’s requirements and specifica-tions. All our components are optimized with respect to stability, safety, handling and weight.

LIFTING DEVICES

B12-170.20Lifting Adapter for 20 FT Position R/L

B12-250.40Lifting Adapter for 40 FT Position R/L

B3.10Lifting Hook

6362


EXTERNAL LASHING

External LashingThe external lashing system allows to load higher stack weights and better weight distribution. Our new developed swivel for external lashing allows easy and fast handling with a double cross lashing. Please ask for more details.

65


CONTAINER DIMENSION

TolerancesWidth: +0/ -5 mm for all containersHeight: +0/ -5 mm for all containersLength: +0/ -10 mm for 53‘ – 30’ containers +0/ -6 mm for 24 V’ – 20’containers

NoteThe dimmension of the non-ISO-Standarized container sizes are preliminary. Comon distance trans, centre/centre 2259 mm

2259

2438 2438

2500

2500

2600

86 186

124

2438 2438

2500

2500

2600

25

25

265

76

279A B

2259 2259 365 2259

TRANSVERSAL DISTANCES

Width of Containers 0 2438mm According to ISO 668 (1995)

40‘ Ccontainer

20‘ Ccontainer 20‘ Ccontainer

Container Spaces Container DistancesA B centre to centre[mm] [mm]25 20338 21680 258186 365The figures shown are the most common ones but others are possible as well

Width of Container Container Distancescentre to centre

[mm] [mm]2500 2652600 356

Transversal Distances of Euro-Containers

6766


CODE OF CONTAINER POSITION

It shall be started with tier 82 at each deck level (Forecastle/poopdeck)

NOTES

6968


NOTES NOTES

70 71

Get in touchOur offices in Hamburg and Shanghai guarantee a first-class after sales service by a well experienced team. All your inquiries will be answered on short notice, technical support is part of our service. Do not hesitate to contact us!

I S O 9 0 0 1GLGL Systems Certification

Contact Info HamburgMEC Container Safety Systems GmbHKühnehöfe 1D-22761 HamburgGermany T: + 49 40 75 60 26 0 F: + 49 40 75 60 26 50 [email protected]

Contact Info ShanghaiMEC Lashing Systems Manufacturing Co. Ltd. No.1928, Baoqian Road Jiading, ShanghaiT: + 86 21 3952 7328 F: + 86 21 3952 7326 [email protected]

Documents

140325 MEC Katalog 2014 - shipserv.com · MEC Container Safety Systems is a technique specialized German engineering company with more than 25 years experience in lashing equipment