12
1 FOR YOUR SAFE WORK AND CORRECT INSTALLATION SPECIFICATIONS FD30EX /50 HRP SLIDING DOOR SYSTEM Effective open widthDoor width Middle door width Last door width heightDoor thickness weight Vertical 2 doors synchronized - - mm - mm - 7 mm mm - - - mm - 2 doors synchronized - - - - - WARNING: If not followed, death or serious injury may result. Caution: If not followed injury or damage may result. This (sliding door system) should be installed by a qualified person. If the system is not installed correctly, the door will not operate smoothly, and may cause injury. It is necessary to manufacture the frame with sufficient strength so that it endures the weight of the door and any impact upon opening/closing the door. Only use designated screws and ensure that they are fastened firmly. A frame with poor strength or loose screws might result in the door falling and causing injury. Do not try to use this product for anything other than its original purpose. Do not use any part for applications outside of its specification. Do not disassemble nor modify any parts other than those described in this document. Make sure to follow the designated dimensions, specifications, and horizontal/vertical angles. Make sure that the frame is not warped, since it may affect the movement of the door. If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or scraps and remove these. This product is a part for architectural fittings. After installation, make sure to test the finished product thoroughly to ensure that it is well-functioning and safe. Please inform the end user about general precautions and safety to prevent improper use. Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time every year is recommended). Prohibited Warning Caution Required Meaning of symbols ABOUT THE PRODUCT

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  • 1

    FOR YOUR SAFE WORK AND CORRECT INSTALLATION

    SPECIFICATIONS

    FD30EX /50 HRP SLIDING DOOR SYSTEM     

    Effective open width( Door widthMiddle door

    widthLast door

    width height(Door

    thickness( weightVertical

    2 doors synchronized- -

    mm

    - mm

    -7 mm mm

    --

    - mm-

    2 doors synchronized-

    ----

    WARNING: If not followed, death or serious injury may result.

    Caution: If not followed injury or damage may result.

    This (sliding door system) should be installed by a qualified person. If the system is not installed correctly, the door will not operate smoothly, and may cause injury.It is necessary to manufacture the frame with sufficient strength so that it endures the weight of the door and any impact upon opening/closing the door. Only use designated screws and ensure that they are fastened firmly. A frame with poor strength or loose screws might result in the door falling and causing injury.Do not try to use this product for anything other than its original purpose. Do not use any part for applications outside of its specification.Do not disassemble nor modify any parts other than those described in this document.

    Make sure to follow the designated dimensions, specifications, and horizontal/vertical angles. Make sure that the frame is not warped, since it may affect the movement of the door.If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or scraps and remove these.This product is a part for architectural fittings. After installation, make sure to test the finished product thoroughly to ensure that it is well-functioning and safe. Please inform the end user about general precautions and safety to prevent improper use.Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time every year is recommended).

    ProhibitedWarningCaution Required

    Meaning of symbols

    ABOUT THE PRODUCT

  • 2

    Trigger(Trigger Jig)

    End stopper

    Item

    2 doors synchronized

    3 doors synchronized

    Door guide (door mount)

    Door guide wall mount)

    Block for bottom guide

    Guide track Bumper blockSoft closer

    (two-way)※1Soft closer(one-way)

    ② ③ ④ ⑤ ⑥

    Cross recessed pan head tapping screws3.5×30…………………3 ea.

    Cross recessed pan head tapping screws3.5×30…………………3 ea.

    Cross recessed pan head tapping screws3.5×30…………………3 ea.

    ⑦ ⑧

    Upper roller

    Trigger ※1

    FD30-HRGU FD30-HRDG FD30-HBGF FD30-HRDB FD30-HBDR1000 FD30-HBB FD30EX-WRH-DSC FD30EX-WRH-SC FD30-WRH-NFD30-TRGFD30-TRJ

    L/R 1 ea 1pc 1pc 2 pcs1pc 1pc 1pc 1pc 2 pcs 2 pcs

    L/R 2 ea 2 pcs 1pc 3 pcs1pc 2 pcs 1pc 2 pcs 3 pcs 3 pcs

    ⑫Upper track

    (surface mount)

    Item

    2 doors synchronized

    3 doors synchronized

    Upper track(recessed mounted)

    FD30-TRM FD30-TRH

    Use 2 (surface mounted or recessed)

    Use 3 (surface mounted or recessed)

    1820mm - 4000mmHole pitch:300Pitch end :30mmRecommended screw :Countersunk head tapping screws 3.5×20

    Item No.

    Name

    No.

    Name

    Item No.

    No.

    ※ 1

    Option

    No. ⑫ ⑬ ⑭ ⑮ ⑯

    Name Cover capDoor stopper

    Floor guide Bottom guide Spanner

    Item

    COMPONENT PARTS

    23.5 4021※2

    33

    1115

    7

    23.5※3 23.5※3

    5 17

    RH

    13DH

    =RH-

    21.5

    7 8.5 Operation door

    18.5※

    2

    25 4320

    7 73615

    1111

    25 25

    5 17 1319

    .57

    RH

    DW+DN+104.5

    DH=R

    H-39

    .5

    520.5

    184.5Trigger (climping)

    4 Process hole for trigger.4 Process hole for trigger.

    Track length = FW

    DW+DN-358

    44849.5

    45

    24

    Door pull(Sold separately)

    7519

    80

    60

    Opening width in frame FW

    19

    Effective opening width RO= RW- DNOperation door width = DW+ DN

    Last door width= DW 81

    Opening width RWMargin DN

    DW= 3

    DW

    81FW+162-DN

    7

    Countersunk head tapping screw 3.5x20 (recommended)

    In case of 33 mm thick door (recessed mounted track)

    Countersunk head tapping screw 3.5x20 (recommended)

    In case of 36 mm thick door (surface mounted track)

    47.5

    47.545

    11

    55

    3 2

    11

    11

    Last door

    5

    3 2

    11

    5

    Last door

    Operation door

    106

    7 9 98

    10

    897

    69

    43211

    [1]Operation door

    Leading edge Trailing edge

    [2]Last door

    ※ 2 The dimension varies with the assembled direction of the guide block on the door guide ②③ (see section 10

  • 3

    [1]Operation door

    Leading edge Trailing edge

    [3]Last door

    [2]Middle door

    ※ 2 The dimension varies with the assembled direction of the guide block on the door guide②③ (see section 10

    ⑫Cover cap

    16

    15

    47.5

    47

    2

    20

    45

    1645

    47.5

    17

    1645

    47.5

    47

    2

    20

    16

    4547.5

    17

    15Operation door:DN+20Middle door :20

    ⑫Cover cap

    4 Process hole for trigger.

    4 Process hole for trigger.

    4 Process hole for trigger.

    Track length = FW

    Last door

    Middle door= DW                 Last door width= DW                 

    23.5 4021 40

    11

    11

    Middle door

    Last door7 33

    11

    5

    515115

    3 52

    223.5※3

    23.5※3

    13

    23.5※3

    18.5

    7 8.5

    Operation door

    RH

    Countersunk head tapping screw 3.5x20 (recommended)

    DH=

    RH‒2

    1.5

    In case of 33 mm thick door (recessed mounted track)

    25 43 4320

    11Countersunk head tapping screw 3.5x20 (recommended)

    19.5

    Middle door

    Operation door7

    RH

    DH=

    RH‒3

    9.5

    1713

    5

    5

    7 77

    36

    1511

    5

    3 33

    2525

    3

    252

    2In case of 36 mm thick door (surface mounted track)

    7 9

    DW×2+DN+24.5DW+DN+104.5

    Trigger (climping)184.5

    76

    531

    47.5

    45

    6

    8108

    10

    10

    9DW+DN‒358

    49.5450

    98 6

    47.5

    45 9 8 9

    Door pull(Sold separately)

    80

    601921

    60

    1

    80

    1921

    24

    75193 4

    Opening width in frame FWOpening width RW

    8080

    Operation door width DW+DNEffective opening width RO=RW‒DN Margin DN

    DW

    80DW= 4

    FW+240‒DN

    77

    6

  • 4

    End stopper

    Item

    2 doors synchronized

    3 doors synchronized

    Door guide (door mount)

    Door guide (wall mount)

    Block for bottom guide

    Recessed guide track under door

    Soft closer(one-way)※1Stopper block

    Soft closer(two-way)※1

    ② ③ ④ ⑤ ⑥

    Flat fillister head tapping screw3.8×40…………………3pcs

    Flat fillister head tapping screw3.8×40…………………3pcs

    Flat fillister head tapping screw3.8×40…………………3 pcs

    Countersunk 6 head tapping screw4×30……………………4 pcs

    ⑦ ⑧

    Upper roller

    Trigger ※1

    FD30-HRGU FD30-HRDG FD30-HBGF FD30-HRDB FD30-HBRT1500SIL FD50-HSB FD50-WRH-DSC FD50-WRH-DSC FD50-WRH FD50-TRG

    L/R 1 ea 1pc 1pc 2 pcs1pc 1pc 1pc 1pc 2 pcs 3 pcs

    L/R 2 ea 2 pcs 1pc 3 pcs1pc 2 pcs 1pc 2 pcs 3 pcs 4 pcs

    Upper track

    Item

    2 doors synchronized

    3 doors synchronized

    FD50 TRM

    ⑫FD50-H

    Cover cap

    FD50-WRH-C

    2 pcs

    3 pcs

    4 pcs

    6 pcs

    Hole pitch : 300 mmPitch end : 30 mmAccessory screw:Flat fillister pan head tapping screw 3.8x40

    Item No.

    Name

    No.

    Name

    Item No.

    No.

    Trigger(Trigger Jig)

    Hole pitch: 250 mmPitch end : 30 mmRecommended screw:Countersunk head tapping screw 4×20

    (various sizes)

    Option

    No. ⑬ ⑭ ⑮ ⑯

    NameDoor stopper

    Floor guide S Bottom guide Spanner

    Item

    COMPONENT PARTS

    [1]Operation door

    Leading edge Trailing edge

    [2]Last door

    ※ The dimension varies with the assembled direction of the guide block on the door guide ②③ (see section 10

    Jump prevention nut (12 mm)

    Trigger (climping)

    Door pull(Sold separately)

    DW+DN‒412

    Trigger (climping)

    215 18

    592.5

    33

    3349

    Operation door width=DW+DN Last door width=DW

    Margin DWDW

    DW= FW+162‒DN

    Opening width in frame FWOpening width RW

    Effective opening width RO=RW–DN

    23.5 4028

    Last door

    Operation door

    9

    RH

    25

    10D

    H=

    RH‒2

    3131

    7

    73371511

    23.5※3

    5

    23.5※3

    In case of 33 mm thick door (recessed mounted track)

    25 4328Last

    door

    36 771511

    2525

    5 17 13

    Operation door259

    DH=

    RH‒4

    7

    RH

    In case of 36 mm thick door (surface mounted track)

    2× 5 Process hole for trigger.

    DW+DN+135 18

    2× 5 Process hole for trigger.

    Track length = FW

    18

    21 8.5 48

    30

    2× 5 Process hole for trigger.

    3

    5 5

    2

    5

    3

    5

    2

    7

    6

    9 8 9

    5

    89

    7 11 9

    1 12

    60

    24

    19

    75193 4

    81 81 3

  • 5

    48+

    1 0

    15

    2

    20

    ⑫Cover cap

    2

    20

    15

    16+10

    49+10

    49+1016+10

    48+

    1 0

    51+10

    16+10

    16+

    1 0 49+10

    16+10

    48+

    1 0

    51+10

    ⑫Cover cap

    1717

    Operation door:DN+20Middle door :20

    49+10

    [1]Operation door

    Leading edge Trailing edge

    [3]Last door

    [2]Middle door

    ※ The dimension varies with the assembled direction of the guide block on the door guide ②③ (see section 10

    Operation door width=DW+DNLast door width=DW

    In case of 33 mm thick door(recessed mounted track)

    Middle door=DWMargin DN

    DW= 4

    DW

    FW+240‒DN

    Operation door

    Last door

    Last door

    Operation door

    Opening width in frame FWOpening width RW

    Effective opening width RO=RW–DN

    2× 5 Process hole for trigger.

    DW×2+DN+55DW+DN+135

    2× 5 Process hole for trigger.2× 5 Process hole for trigger.

    Track length = FW

    Jump prevention nut (12 mm)

    Trigger (climping)Door pull(Sold separately)

    30

    Last door

    Last door

    Trigger (climping)

    2× 5 Process hole for trigger.

    23.5※323.5※3 23.5※3

    43432528

    3671511

    2525

    25

    77

    40 4023.528

    7 33 7

    1511

    259 10

    RH

    DH=R

    H-23

    5 17 13

    9 25

    RH

    DH=R

    H-47

    5 17 13

    15.2 48

    80 80 80

    18215

    33

    3349 2

    148

    8.5

    592.5

    15.2

    48 60

    15.2

    7

    5

    3

    2

    2

    2

    2

    9 7 9

    3 4

    5

    5

    5

    3

    5

    5

    2

    In case of 36 mm thick door (surface mounted track)

    1 1

    7 6 97

    6

    14.4 6

    9

    18

    8 18DW+DN‒412

    710

    79

    6

    2 1

    19.2

  • 6

    4 DW-358+DN (Margin)30

    4.8 7.8 CSK

    4.8 7.8 CSK

    304DW+104.5+DN (Margin)

    30

    DW-358+DN (Margin)4

    4.8 7.8 CSK

    4

    4.8 7.8 CSK

    DW+104.5+DN (Margin) 30

    4

    4.8 7.8 CSK

    30

    2× 5

    21518

    DW×2+24.5+DN (Margin)

    18

    2× 5

    DW-412+DN (Margin)

    304.5

    4.5 3018DW+135+DN (Margin)

    2× 5

    2× 5

    21518

    DW‒412+DN (Margin)

    18 304.5

    2× 5

    DW+135+DN (Margin)18 4.5 30

    2× 5

    DW×2+55+DN (Margin)2× 5 18 4.5 30

    Leading edge has

    Leading edge has

    Trigger (climping)(FD30EX only)

    ASSEMBLY

    1

    Remove any dirt or aluminum chips

    2

    〈 〉

    〈 〉

    〈 〉

    〈 〉

  • 7

    3

    4 5

    4Fasten the casing firmly with attached screws.Recessed roller: Separate main unit from casing.

    ❷Main unitPull out casing.

    Pull up lever.

    Casing

    33

    33

    36

    36

    33

    Guide block

    Thick Thin Thick Thin

    Door thickness Marking

  • 8

    Guide track length of operation door = DW-60-DN Guide track length of operation door = DW-60-DN)

    Guide track length of last door = DW-36 Guide track length of middle door = DW-60

    Guide track length of last door = DW-36

    DoorDoorCorner-align

    〈 〉

    Leading edge Leading edgeTrailing edge Trailing edge

    〈 〉

    〈 〉

    〈 〉

    〈 〉

    〈 〉

    〈 〉

    ①End stopper(With screws)

    ②(With screws)

    ④Block for bottom guide (With screws)

    Face the strips of the end stoppers to the

    Take care of the mounting direction of end stoppers ①

    Fit the door guide to the bottom end of

    6

  • 9⑩Trigger, 3 pcs

    ⑩Trigger, 3 pcs(Screws provided)

    ⑩Trigger, 4 pcs(Screws provided)

    ⑩Trigger, 2 pcs

    〈 〉 〈 〉

    [2]

    [1]

    7

    9Fix trigger to the hole made during procedure 2.

    8

    ×

     

     

    Correct set position

    Incorrect set position

    Trigger catcher(Red colored Part)

    Correct set position

    If the position is wrong, pull back the trigger catcher to the correct position using a 6mm diameter hard bar.

    Trigger catcher(Red colored Part)

    6

    FD30EX Soft closer(one-way)⑦or

    FD50 Soft closer(two-way)⑧FD30EX Soft closer(one-way)⑦

    orFD50 Soft closer(two-way)⑧

    Upper roller⑨

    FD30 Bumper block⑥or

    FD50 Stopper block⑥

    FD30 Bumper block⑥or

    FD50 Stopper block⑥

    Soft closer(two-way)⑦

    Upper track⑪ ⑪

    〈 〉 〈 〉

    [3]

    [2]

    [1][2]

    [1]

    〈 〉 〈 〉

    [2]

    [1]

    [3][2]

    [1] [2]

    [1]

    [3]

  • 10

    Thick 33 36Thin Thick Thin

    530~ 3435~ 38

    Door thickness Marking3336

    10< >

    Mount the guide to the bottom of

    11【1】 Order of hanging

    Hang the doors in order from ① to ③

    12

    21

    12

    3

    〈 〉

    〈 〉右

    上下

    OK

    ×

    上下

    上下

    Upper roller

    Casing

    Lever

    Lever

    Lever

    【2】 Hanging 【3】 Insert the upper roller into the casing

    Verify that the main unit is not

    上下

    15 19Door (leading edge)

    【1】 Door guide ③❶ Fasten the base plate with

    【2】 Floor guide ⑭

    ❷ Insert the guide block according to the table and

    < >Mount the guide to the bottom of

    DoorFrame

    Door⑮Mounting Bottom Guide

    (optional)

    Frame

    ⑮Mounting Bottom Guide (optional)

  • 11

    5

    15 Fastening the Jump Prevention NutThe jump prevention nut is on the hanger bolt of the recessed roller. Tighten the nut with the provided spanner until it contacts the soft closer.

    Jump prevention nut

    Tightening

    Be sure to tighten the nut to prevent damaging parts.

    5 13 5 5 13

    上下

    左右

    上下

    ±2Clockwise=RaiseCounterclockwise=Lower

    3 mm4 mm

    13

    [1]Operation door [1]Operation door

    [2]Last door [2]Middle door

    [3]Last door

    < > 〈 〉

    Leading edge

    Closed position

    Bumper block

    Trigger Trigger

    Trailing edge

    Closed position

    Closed positionClosed position

    Frame or closed position

    13【 】

    【2】 Close the door slowly and check that the soft clos  

    【 】veri

    【 】 Please refer to the "Troubleshooting" section when the soft closer does not

    【5】block and stopper block in the track so that the position is realized as shown in

    13

    14【1】

    【2】 [1]

    【3】 [2], [3]:

    15

    Frame

    Leading edge Leading edge Trailing edge

    [2]

    [2]

    [1] [1][3]

  • 12

    TROUBLESHOOTINGTrouble Check Point Solution

    Door stops during soft closing

    No soft closing

    The position of the trigger catcher may become

    Abnormal noise during operation

    Heavy door operation

    PERIODICAL INSPECTION ・・

    SUGATSUNE KOGYO CO.,LTD  Tokyo, JAPANPhone: +81 (0)3 3866 2260 E-mail:[email protected] KOGYO (UK) LTD  Reading, UKPhone: +44 118 9272 955  E-mail:[email protected] EUROPE GmbH  Dusseldorf, GERMANYPhone: +49 211 53812900  E-mail:[email protected]

    SUGATSUNE SHANGHAI Co., LTD  Shanghai, CHINAPhone: +86 21 3632 1858  E-mail:[email protected], CHINA  Phone: +86 20 6639 3552  E-mail:[email protected]

    SUGATSUNE KOGYO INDIA PRIVATE LIMITED  Mumbai, INDIAPhone: +91 22 28314490/91 E-mail:[email protected]

    SUGATSUNE AMERICA, INC  California, USAPhone: +1 310 329 6373 E-mail:[email protected], USA  Phone: +1 312 461 1081 E-mail:[email protected].

    SUGATSUNE CANADA, INC.  Phone: +1 514 312 5267 E-mail:[email protected]

    2019.04 1302-1

    Door stopper (floor)

    Then pull out the upper roller main unit from the door while When a

     

    Spanner

    Lever