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LINPAC Allibert
Inventing new ways of delivering value
Agenda
UK Retail snap shot UK RTP (Returnable Transit Packaging) system UK pool size / rotations per retailer Why standardisation is important Bread basket standardisation case study Opportunities to grow RTP participation: - Folding crate - Minipac & Maxipac - Dollies
2012163.2bn
5 year growth+18.0%
CAGR+3.3%
2017192.6bn
133.6 139.2146.0 152.2
157.3 163.2168.1 173.6
179.6 186.0192.6
3.8%4.2%
4.9%4.3%
3.3%3.8%
2.9%3.3% 3.4%
3.6% 3.5%
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
0
50
100
150
200
250
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
YOY growth (%)
Grocery retail market size (bn)
133.6 139.2146.0 152.2
157.3 163.2168.1 173.6
179.6 186.0192.6
3.8%4.2%
4.9%4.3%
3.3%3.8%
2.9%3.3% 3.4%
3.6% 3.5%
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
0
50
100
150
200
250
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
YOY growth (%)
Grocery retail market size (bn)
UK grocery market snapshot: Summer 2012
Rate of growth slowing Energy costs and austerity measures affecting household spend Very competitive market
Source: IGD Research; IGD ShopperVista July 2012. All market data is for year to April
Online, discount and convenience to lead growth
Year to April 2012Value (bn)
Year to April 2017Value (bn)
Change in Value %
Superstores and hypermarkets 72.3 76.9 6.4
Small supermarkets (3,000-25,000 sq ft) 34.5 38.8 12.5
Convenience 33.9 43.6 28.5Discounters 7.5 12.4 64.7Online 5.6 11.1 97.7Other retailers 9.4 9.8 4.2Total 163.2 192.6 18.0
Year to April 2012Value (bn)
Year to April 2017Value (bn)
Change in Value %
Superstores and hypermarkets 72.3 76.9 6.4
Small supermarkets (3,000-25,000 sq ft) 34.5 38.8 12.5
Convenience 33.9 43.6 28.5Discounters 7.5 12.4 64.7Online 5.6 11.1 97.7Other retailers 9.4 9.8 4.2Total 163.2 192.6 18.0
UK RTP System
Roll out of standard Grocery RTP since early 1990s
Used mainly for domestic produce & fresh meat
Bakeries now have shared-use dedicated pool
Other RTP formats used for high volume beverage lines
Why use RTP?
Reduce supply chain cost
Improve in store space utilisation
Reduce waste
Enhance product protection
Lower health & safety risks
More consistent merchandising
Improved carbon footprint
UK Crate Pool - Snap Shot
Trip fee includes deposit, issue fee & daily hire from 0.30 to 0.50
Averagecycletimescanfluctuatebetween14&21days(some as low as 7 days)
Maxinest Share Tesco UK Aldi Coop M&S Asda Sainsbury Morrisons WaitroseMkt Share % 34 3 7 4 17 16 12 7Est annual tray trips m
220 18 36.8 152 160 200 170
Charging method
Trip Fee Trip Fee
Trip Fee Trip Fee
Trip Fee
Trip Fee Trip Fee Trip Fee
Service provider
Norbert Logtek Norbert Logtek Norbert K&N IFCO and self
IFCO
Total Fleet Size 2011 (000's)
11,000 1,200 2,419 7,455 5,795 10,500 4,930 2,500
Maxinest Share Tesco UK Aldi Coop M&S Asda Sainsbury Morrisons WaitroseMkt Share % 34 3 7 4 17 16 12 7Est annual tray trips m
220 18 36.8 152 160 200 170
Charging method
Trip Fee Trip Fee
Trip Fee Trip Fee
Trip Fee
Trip Fee Trip Fee Trip Fee
Service provider
Norbert Logtek Norbert Logtek Norbert K&N IFCO and self
IFCO
Total Fleet Size 2011 (000's)
11,000 1,200 2,419 7,455 5,795 10,500 4,930 2,500
Why standardisation is important
Supplier to shelf journey to be achieved in the shortest, most responsive and efficientwaypossible
Maximise availability, drive sales & reduce wastage
Suppliers & depots able to invest in generic automation
Standardmerchandisingfixture
Less time sorting kit at back of store
Simpler pool management enabling better stock management
Thecostbenefitofstandardisation
UK Grocery Pool RTP trips estimate 850-million per year
Approx 47-million trays required to support this
Variants being rationalised
Tray types reduced by 50% to an average of four
Less tray sorting at back of store & wash sites
Saving realised to be approximately 30m PA
Bread case study: No. of variants
Different suppliers used different baskets
Each type of basket was a different size
This added to replenishment cost
Wasted space at back of store
Difficultyinrepatriatingbasketsto correct suppliers
Case study: bread merchandising
From this... to this...
in a tray that works for all parties
Project Team
Retailer
Bread Suppliers
Equipment Pooling Operators
Tray suppliers
Dolly / wheel suppliers
Shelving manufacturers
Suppliers Stores Staff ShopperAgree common tray Increase availability Easy to check date code Aisles less congested
Fit all products Decrease aisle congestion
Easy ID of bread type Can get what they want
Achieve high brand visibility/recognition
Improve quality (reduce handling)
Easy to move stacks Good product visibility
Work with existing handling methods
Increase sales Easy to replenish the fixture
Easy to shop
Work with existing handling equipment
Reduce waste Easy to stack empty trays on wheels
Good product quality
Work with existing in-bakery automation
Ten loaf tray (Health & Safety)
Easy to remove equipmentfrom shop floor
Equipment is more customer friendly
Fit with modular fixture format
Easy to rotate
Easy to check bread in on receipt (count)
Suppliers Stores Staff ShopperAgree common tray Increase availability Easy to check date code Aisles less congested
Fit all products Decrease aisle congestion
Easy ID of bread type Can get what they want
Achieve high brand visibility/recognition
Improve quality (reduce handling)
Easy to move stacks Good product visibility
Work with existing handling methods
Increase sales Easy to replenish the fixture
Easy to shop
Work with existing handling equipment
Reduce waste Easy to stack empty trays on wheels
Good product quality
Work with existing in-bakery automation
Ten loaf tray (Health & Safety)
Easy to remove equipmentfrom shop floor
Equipment is more customer friendly
Fit with modular fixture format
Easy to rotate
Easy to check bread in on receipt (count)
Outline criteria
The new folding reusable transit packaging solution for food and grocery distribution
RTP growth: Interfold
RTP growth: Interfold
Over 90% of UK fresh produce & meat distributed in Maxinest RTP
90% of imported produce still in card
150-million cases of imported produce each year (excluding bananas)
Need to develop a folding crate that inter-works with existing nesting crates
Folding crates typically offer 10%+ internal volume
Also able to stack 8,580 units on reverse loads
Interstacking of trays does not impact on productivity at depot.
RTP growth: Interfold
Pallet and wheel based bulk shipping & display units
RTP growth: Maxipac
RTP growth: Maxipac case study
Carrefour using Maxipac for potatoes
Problem:
Assembly of bulk units slow
Product prone to damage
Under recovery of vehicle costs
Nonstackable
Poor display in store
Not easy to replenish
RTP growth: Maxipac case study
Carrefour using Maxipac for potatoes
Outcome:
56% improvement in stock density
Reduced transport cost
Faster merchandising time
Improved customer quality perception
Delivers a more cleaner and consistent display
RTP Growth: Maxipac,what good looks like!
RTP Growth: Minipac
New half size unit: 600x400
Ideal for smaller stores
Stores which dont sell high volume potatoes
Ideal for root vegetables...
...and other categories such as eggs which need higher level protection
Alsopromoofffixturedisplay activity
RTP Growth: Maxipac & Minipac,what good looks like!
Ease & speed manual handling operations
RTP growth: Dollies
Dollies
800x600 & 600x400 introduced more than ten years ago
Enables faster replenishment in store
Faster picking at depot
Can be used as merchandising unit
RTP growth: Dollies
For high volume fresh lines crates can be packed straight onto dollies instead of pallets
The standard Euro crate can be stacked 11 high onto dollies the same as a pallet
Full vehicle loads would hold 1,408 full trays & 64 dollies
Utilise vehicle better when collecting compared to wood
Approximate trip price under 2.00
Supplier
Dollies used for high volume lines into big stores can be cross docked saving picking hours at depot and at store level.
Depot
Colleagues in store can move crates easily and quickly
At peak trading times produce can me merchandised straight from dollies
Increase in sales, lower wastage
Increase in productivity
Store
From experience gained working with other retailers; the increase inefficiencyatthelast50metresisasfollows:
l 12 / week sales increase per store
l 1.2 / week saved on wastage per store
l 0.5K / week saved on lower wages per store
These three main areas would save on add on average 13.7K/week per store.
Multiply 365 days x store no.s
Store
Pop-ups safely retain loads
Clover-leaf recesses allows dollies to stack safely when empty
Uniqueflip-outextension for carrying nested ALCs
Clearance for fork-lifting dolly on or off
delivery vehicle
100mm braked castors
Clip-on/off interlocking
handle
Universal dolly
Reusable standard RTPs can be win:win
Instorebenefits
Availability
Reduced out of stocks
Supplierbenefits
Improved product protection
Cost
Sustainable
Summary