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LINPAC Allibert Inventing new ways of delivering value

12_2012_Linpac_Allibert_Baltic_ECR_Nov

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  • LINPAC Allibert

    Inventing new ways of delivering value

  • Agenda

    UK Retail snap shot UK RTP (Returnable Transit Packaging) system UK pool size / rotations per retailer Why standardisation is important Bread basket standardisation case study Opportunities to grow RTP participation: - Folding crate - Minipac & Maxipac - Dollies

  • 2012163.2bn

    5 year growth+18.0%

    CAGR+3.3%

    2017192.6bn

    133.6 139.2146.0 152.2

    157.3 163.2168.1 173.6

    179.6 186.0192.6

    3.8%4.2%

    4.9%4.3%

    3.3%3.8%

    2.9%3.3% 3.4%

    3.6% 3.5%

    0%

    1%

    2%

    3%

    4%

    5%

    6%

    7%

    8%

    9%

    10%

    0

    50

    100

    150

    200

    250

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

    YOY growth (%)

    Grocery retail market size (bn)

    133.6 139.2146.0 152.2

    157.3 163.2168.1 173.6

    179.6 186.0192.6

    3.8%4.2%

    4.9%4.3%

    3.3%3.8%

    2.9%3.3% 3.4%

    3.6% 3.5%

    0%

    1%

    2%

    3%

    4%

    5%

    6%

    7%

    8%

    9%

    10%

    0

    50

    100

    150

    200

    250

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

    YOY growth (%)

    Grocery retail market size (bn)

    UK grocery market snapshot: Summer 2012

    Rate of growth slowing Energy costs and austerity measures affecting household spend Very competitive market

    Source: IGD Research; IGD ShopperVista July 2012. All market data is for year to April

  • Online, discount and convenience to lead growth

    Year to April 2012Value (bn)

    Year to April 2017Value (bn)

    Change in Value %

    Superstores and hypermarkets 72.3 76.9 6.4

    Small supermarkets (3,000-25,000 sq ft) 34.5 38.8 12.5

    Convenience 33.9 43.6 28.5Discounters 7.5 12.4 64.7Online 5.6 11.1 97.7Other retailers 9.4 9.8 4.2Total 163.2 192.6 18.0

    Year to April 2012Value (bn)

    Year to April 2017Value (bn)

    Change in Value %

    Superstores and hypermarkets 72.3 76.9 6.4

    Small supermarkets (3,000-25,000 sq ft) 34.5 38.8 12.5

    Convenience 33.9 43.6 28.5Discounters 7.5 12.4 64.7Online 5.6 11.1 97.7Other retailers 9.4 9.8 4.2Total 163.2 192.6 18.0

  • UK RTP System

    Roll out of standard Grocery RTP since early 1990s

    Used mainly for domestic produce & fresh meat

    Bakeries now have shared-use dedicated pool

    Other RTP formats used for high volume beverage lines

  • Why use RTP?

    Reduce supply chain cost

    Improve in store space utilisation

    Reduce waste

    Enhance product protection

    Lower health & safety risks

    More consistent merchandising

    Improved carbon footprint

  • UK Crate Pool - Snap Shot

    Trip fee includes deposit, issue fee & daily hire from 0.30 to 0.50

    Averagecycletimescanfluctuatebetween14&21days(some as low as 7 days)

    Maxinest Share Tesco UK Aldi Coop M&S Asda Sainsbury Morrisons WaitroseMkt Share % 34 3 7 4 17 16 12 7Est annual tray trips m

    220 18 36.8 152 160 200 170

    Charging method

    Trip Fee Trip Fee

    Trip Fee Trip Fee

    Trip Fee

    Trip Fee Trip Fee Trip Fee

    Service provider

    Norbert Logtek Norbert Logtek Norbert K&N IFCO and self

    IFCO

    Total Fleet Size 2011 (000's)

    11,000 1,200 2,419 7,455 5,795 10,500 4,930 2,500

    Maxinest Share Tesco UK Aldi Coop M&S Asda Sainsbury Morrisons WaitroseMkt Share % 34 3 7 4 17 16 12 7Est annual tray trips m

    220 18 36.8 152 160 200 170

    Charging method

    Trip Fee Trip Fee

    Trip Fee Trip Fee

    Trip Fee

    Trip Fee Trip Fee Trip Fee

    Service provider

    Norbert Logtek Norbert Logtek Norbert K&N IFCO and self

    IFCO

    Total Fleet Size 2011 (000's)

    11,000 1,200 2,419 7,455 5,795 10,500 4,930 2,500

  • Why standardisation is important

    Supplier to shelf journey to be achieved in the shortest, most responsive and efficientwaypossible

    Maximise availability, drive sales & reduce wastage

    Suppliers & depots able to invest in generic automation

    Standardmerchandisingfixture

    Less time sorting kit at back of store

    Simpler pool management enabling better stock management

  • Thecostbenefitofstandardisation

    UK Grocery Pool RTP trips estimate 850-million per year

    Approx 47-million trays required to support this

    Variants being rationalised

    Tray types reduced by 50% to an average of four

    Less tray sorting at back of store & wash sites

    Saving realised to be approximately 30m PA

  • Bread case study: No. of variants

    Different suppliers used different baskets

    Each type of basket was a different size

    This added to replenishment cost

    Wasted space at back of store

    Difficultyinrepatriatingbasketsto correct suppliers

  • Case study: bread merchandising

    From this... to this...

    in a tray that works for all parties

  • Project Team

    Retailer

    Bread Suppliers

    Equipment Pooling Operators

    Tray suppliers

    Dolly / wheel suppliers

    Shelving manufacturers

  • Suppliers Stores Staff ShopperAgree common tray Increase availability Easy to check date code Aisles less congested

    Fit all products Decrease aisle congestion

    Easy ID of bread type Can get what they want

    Achieve high brand visibility/recognition

    Improve quality (reduce handling)

    Easy to move stacks Good product visibility

    Work with existing handling methods

    Increase sales Easy to replenish the fixture

    Easy to shop

    Work with existing handling equipment

    Reduce waste Easy to stack empty trays on wheels

    Good product quality

    Work with existing in-bakery automation

    Ten loaf tray (Health & Safety)

    Easy to remove equipmentfrom shop floor

    Equipment is more customer friendly

    Fit with modular fixture format

    Easy to rotate

    Easy to check bread in on receipt (count)

    Suppliers Stores Staff ShopperAgree common tray Increase availability Easy to check date code Aisles less congested

    Fit all products Decrease aisle congestion

    Easy ID of bread type Can get what they want

    Achieve high brand visibility/recognition

    Improve quality (reduce handling)

    Easy to move stacks Good product visibility

    Work with existing handling methods

    Increase sales Easy to replenish the fixture

    Easy to shop

    Work with existing handling equipment

    Reduce waste Easy to stack empty trays on wheels

    Good product quality

    Work with existing in-bakery automation

    Ten loaf tray (Health & Safety)

    Easy to remove equipmentfrom shop floor

    Equipment is more customer friendly

    Fit with modular fixture format

    Easy to rotate

    Easy to check bread in on receipt (count)

    Outline criteria

  • The new folding reusable transit packaging solution for food and grocery distribution

    RTP growth: Interfold

  • RTP growth: Interfold

    Over 90% of UK fresh produce & meat distributed in Maxinest RTP

    90% of imported produce still in card

    150-million cases of imported produce each year (excluding bananas)

    Need to develop a folding crate that inter-works with existing nesting crates

    Folding crates typically offer 10%+ internal volume

    Also able to stack 8,580 units on reverse loads

    Interstacking of trays does not impact on productivity at depot.

  • RTP growth: Interfold

  • Pallet and wheel based bulk shipping & display units

    RTP growth: Maxipac

  • RTP growth: Maxipac case study

    Carrefour using Maxipac for potatoes

    Problem:

    Assembly of bulk units slow

    Product prone to damage

    Under recovery of vehicle costs

    Nonstackable

    Poor display in store

    Not easy to replenish

  • RTP growth: Maxipac case study

    Carrefour using Maxipac for potatoes

    Outcome:

    56% improvement in stock density

    Reduced transport cost

    Faster merchandising time

    Improved customer quality perception

    Delivers a more cleaner and consistent display

  • RTP Growth: Maxipac,what good looks like!

  • RTP Growth: Minipac

    New half size unit: 600x400

    Ideal for smaller stores

    Stores which dont sell high volume potatoes

    Ideal for root vegetables...

    ...and other categories such as eggs which need higher level protection

    Alsopromoofffixturedisplay activity

  • RTP Growth: Maxipac & Minipac,what good looks like!

  • Ease & speed manual handling operations

    RTP growth: Dollies

    Dollies

  • 800x600 & 600x400 introduced more than ten years ago

    Enables faster replenishment in store

    Faster picking at depot

    Can be used as merchandising unit

    RTP growth: Dollies

  • For high volume fresh lines crates can be packed straight onto dollies instead of pallets

    The standard Euro crate can be stacked 11 high onto dollies the same as a pallet

    Full vehicle loads would hold 1,408 full trays & 64 dollies

    Utilise vehicle better when collecting compared to wood

    Approximate trip price under 2.00

    Supplier

  • Dollies used for high volume lines into big stores can be cross docked saving picking hours at depot and at store level.

    Depot

  • Colleagues in store can move crates easily and quickly

    At peak trading times produce can me merchandised straight from dollies

    Increase in sales, lower wastage

    Increase in productivity

    Store

  • From experience gained working with other retailers; the increase inefficiencyatthelast50metresisasfollows:

    l 12 / week sales increase per store

    l 1.2 / week saved on wastage per store

    l 0.5K / week saved on lower wages per store

    These three main areas would save on add on average 13.7K/week per store.

    Multiply 365 days x store no.s

    Store

  • Pop-ups safely retain loads

    Clover-leaf recesses allows dollies to stack safely when empty

    Uniqueflip-outextension for carrying nested ALCs

    Clearance for fork-lifting dolly on or off

    delivery vehicle

    100mm braked castors

    Clip-on/off interlocking

    handle

    Universal dolly

  • Reusable standard RTPs can be win:win

    Instorebenefits

    Availability

    Reduced out of stocks

    Supplierbenefits

    Improved product protection

    Cost

    Sustainable

    Summary