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Les Roches-RoussillonLes Roches RoussillonRhône-Alpes’ multi-operator chemicals platform
Contact :Union des Industries Chimiques Rhône-Alpes
(+33) 4.78.77.07.20 | [email protected]
www.chimie-rhonealpes.org
OSIRIS G.I.E.
(+33) 4.74.11.36.11 | [email protected]
www.osiris-gie.fr
Agence d‘Etudes et de Promotion de l'Isère - AEPI
(+33) 4.76.70.97.18 | [email protected]
www.grenoble-isere.comg
Key figuresSURFACE AREA
150 hectares 50 available hectares
COMPANIES AND EMPLOYEES
MAIN COMPANIES PRESENT
ADISSEO AIR LIQUIDE BLUESTAR SILICONES CELANESE
GESIP OSIRIS G.I.E. NOVACYL NOVAPEXCOMPANIES AND EMPLOYEES
15 companies More than 1400 employees More than 500 indirect jobs 1 site administrator: OSIRIS G.I.E.
INVESTMENTS IN 2010
45 million euros of investment including 40% devoted to Health, Safety and the EnvironmentAl t 40 illi f i t t
MAIN PRODUCTS
Cellulose acetate Nitric acid Salicylic acid
CELANESE COFELY DALKIA EVONIK Industries GAMBRO Industries
NOVAPEX PRAYON RHODIA TERIS Spécialités
Almost 40 million euros of maintenance costs
CERTIFICATION AND COMMITMENT
HSE – Sustainable Development Charter ISO 9001 – ISO 14001 - MASE
ACTIVITY CATEGORIES
Industrial M i t i
Salicylic acid Sulfuric acid Methylthiopropionic aldehyde (MTPA) Raney nickel catalysts Chlorosilanes Herbicide Methionine Phenol Silica Siloxanes Carbon disulphide
Maintenance services Equipment suppliers Laboratories Incinerator Training centre
MAIN MARKETS AND APPLICATIONS
Flavours and perfumes Specialty chemicals Pharmaceuticals Animal nutrition Health sector Silicones
1
Les Roches – Roussillon: France’s major chemicals
platformMidway between Northern and Southern Europe, established more than a century ago
between Lyon and Valence, the Les Roches-Roussillon chemicals platform is characterised by
At the heart of the triangle formed by Lyon, Saint-Etienneand Grenoble, and close to the international airport ofLyon-Saint Exupéry and its TGV station, the Les Roches-
f ff f
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the diversity of its chemical activities (based on phenol, sulphur, phosphates, methionine,
intermediate silicone products, etc.) and benefits from multimodal infrastructures
(motorway, railway and inland waterways).
Roussillon Platform offers an ideal location for companieslooking to set up in the Rhône-Alpes region.
The Platform is strategically located, near the Feyzinrefinery, and represents one of the key components of thesouth-east chemicals industrial platform “ChemicalValley” which extends from Pierre-Bénite to Roussillon.
Close to the universities, engineering schools and researchcentres of Lyon, Grenoble and St Etienne, the Platform is
i l l d di d h i l i Iparticularly dedicated to chemical companies. It covers asurface area of 150 hectares, shared between themunicipalities of Roussillon, Péage-de-Roussillon, Salaise-sur-Sanne and Saint-Clair-du-Rhône.
The Platform is directly linked to the A7 motorway makingit only 30 minutes from the Lyon urban area and its threehigh-speed train stations. It is also within easy reach offour other motorways giving direct, fast access to Paris andthe main European markets. It is close to two airpports(Lyon Saint Exupéry and Saint Etienne)(Lyon-Saint Exupéry and Saint-Etienne).
2
The Platform’s main players
- Nutrition subsidiary of Bluestar/
Chemchina
Les Roches-Roussillon is a multi-operator platform covering 150 hectares, where 15
companies are based.
Chemchina
- N°2 worldwide for animal nutritional
additives
- 350 employees (100 at Roussillon)
- World leader in gas for industry
- Production of hydrogen and acetylene
- 20 employees
An important role in France’s balance of trade
71%of raw materials are purchased in France
for the Platform’s four main companies
f i d id F f - Subsidiary of Bluestar/Chemchina
- 160 employees at Roussillon (800 en
France)
- Production of chlorosilanes, vinyl
chlorosilanes, siloxanes
- 30 employees
- Production of acetic anhydrid
75% of turnover is generated outside France for
the Platform’s four main companies
- Subsidiary of Novacap
- 40 employees
- Production of salicylic acid
- Subsidiary of Novacap
- 110 employees
- Production and marketing of cumene,
phenol, isopropyl alcohol and derivatives
- The Platform’s Economic Interest
Grouping
- 280 employees
S f
- Subsidiary of GDF SUEZ Energie
Services
- Energy services
- Subsidiary of Veolia Environnement and
GDF
- 30 employees
- Production of AEROSIL® pyrogenic
silicas
- 260 employees
- 125 employees
- Production of phosphates
- Services provided to the Platform’s
companies- Energy services
- 15 employees
Manufacture of hemodialysers for the - Production of cellulose acetate, nitric
acid, herbicide, Raney nickel catalysts
- Subsidiary of GDF SUEZ
- 50 employees
- Treatment and recovery of special
industrial waste
- Groupe d’Etudes de Sécurité des
Industries Pétrolières et chimiques
- Fire prevention training centre
- Manufacture of hemodialysers for the
treatment of acute and chronic renal
failure
3
The Platform’s place in the Rhône-Alpes regionThe Platform is rooted historically in the chemicals sector and in the Rhône-Alpes region. It is
located in the Isère department, in the heart of the industrial valley of the South-East and
Chemical Valley. Through business exchanges involving the industrial companies present, it
maintains close relations with the other sites in the region.
The Les Roches-Roussillon Platform has successfully met
the challenge of developing a responsible multi-operator
site in a Seveso category area, dedicated to the chemical
industries, in the heart of the industrial valley of the South-
East and Chemical Valley.
Close to Lyon France’s second largest city the Platform is
THE CHEMICALS SECTOR IN RHÔNE-ALPES
- France’s leading region for the production of chemicals
- Leading sector in Rhône-Alpes for exports
- France’s second chemicals region in terms of employees
- The region’s second industrial sector in terms of turnover
THE CHEMICALS SECTOR IN RHÔNE-ALPES
- France’s leading region for the production of chemicals
- Leading sector in Rhône-Alpes for exports
- France’s second chemicals region in terms of employees
- The region’s second industrial sector in terms of turnoverClose to Lyon, France s second-largest city, the Platform is
leader in one of the largest markets in Europe in chemicals
and green chemicals: an opportunity for all industrial
companies and business developers in the chemicals
sector.
In the heart of the Rhône-Alpes region, the Isère
department benefits from a strategic geographical location
between Northern and Southern Europe, with direct access
Rhône-Alpes is among the top major economic regions in
Europe. With a population of 6 million and a GDP of 158 billion
euros (i.e. approximately 9.7% of the national GDP), it is
France’s second region after Ile-de-France.
- The region’s thrid direct employer in industry
- 15% of the region’s industrial investments
- The region’s thrid direct employer in industry
- 15% of the region’s industrial investments
between Northern and Southern Europe, with direct access
to the Swiss, Italian and German markets.
TRADE IN RAW MATERIALS
Feyzin refinery Port of Fos - Lavera
Benzene
Benzene
(barge)
Methanol
(barge)France Nord
In Rhône-Alpes, the chemicals industry sector included more
than 500 private companies and 32,000 direct employees in
2011 (excluding pharmaceuticals – including holding companies
and other related activities). Rhône-Alpes is one of the leading
French manufacturing regions with more than 12 billion euros of
turnover, and attracts 25% of national research resources and
500 million euros of investments with more than 20% in Health,
Safety and the Environment
Les Roches-Roussillon
Platform
(barge)
Propylene
(pipeline)
Sulphur
(rail)
Natural gas
Ammonia
(rail)
Safety and the Environment.
The Platform maintains strong relations with various regional sites,
notably through the trade of raw materials between the industrial
players based in the region. It is also located in an area of skilled
labour and subcontractors that are specialists in the chemicals
sector It offers an exceptional living and working environment only
Pont-de-Claix
Phosgene
Jarrie
Methyl
chloride
Outside France
Acetic
acid
Natural gas
(pipeline)
sector. It offers an exceptional living and working environment only
50 kilometers from the centre of Lyon.
The Isère basin also offers all the advantages of a fast-developing
rural environment, with a wealth of community and leisure facilities
(water sports centre and health spa, polo club, golf course, etc.).
4
The Platform’s management, facilities and servicesAccess to secure, high-performance facilities and reliable, economical services are key factors
in integration and development. A single gateway, the OSIRIS G.I.E. manages the pooled
services and infrastructures. The Platform is supplied with raw materials by pipeline from the
Feyzin refinery, and benefits from access via the Rhône as well as a railway connection.
OSIRIS G.I.E.
The Economic Interest Grouping coordinates all
the Platform’s cross-disciplinary aspects: its role
is to offer reliable, economical utilities and
industrial services to all the companies present
SERVICES AVAILABLE ON THE PLATFORM, CERTIFIED ISO 9001 – ISO 14001 – MASE–UIC
industrial services to all the companies present
on the Platform so as to enable them to grow.
220 t/hr of steam provided
Analytical control
Communication : open days, school visits, educational actions in schools and universities, press conferences, information for elected
municipal officials and neighbouring companies, safety week, etc.
Energy and utilities: production and supply of steam, natural gas, electricity, raw water, demineralised water, drinking water, nitrogen,
compressed air and supply of raw materials possible via the other companies present on the Platform: phenol, hydrogen, propylene, ammonia,
etc.
Environment: surveillance of air and water emissions, administrative management of waste, surveillance of soil and groundwater
Training: training courses (general, technical, regulatory, management) meeting the requirements of skills improvement and development.
The Platform manages its own vocational school which prepares students for the “Bac Pro” (vocational school-leaving certificate) in
“Chemical and water treatment process industries” as an initial course or combined work/training scheme for adultsChemical and water treatment process industries , as an initial course or combined work/training scheme for adults
Inspection (Inspection Services recognised by the DREAL (regional environment directorate)): monitoring of pressure equipment, monitoring
of regulated apparatus
Maintenance: conditional control, mechanical maintenance, machining, control, vibratory cell
INFRASTRUCTURES AND FACILITIES
Shared infrastructures maintained by OSIRIS G.I.E.:
railways, roads, storage racks, networks
Means of treatment of gas and liquid emissions: ,
Industrial supplies store
Health at work: occupational health centre specialising in the prevention of
occupational risks and industrial health
Security, safety: prevention, intervention and coordination of emergency
services in the event of alerts and accidents
Administrative services: administrative assistance in setting up
16 km of railways
Means of treatment of gas and liquid emissions: ,
biological treatment plant for carbon releases,
retention pond
Analysis laboratories
Training centre
Information systems: management of IT systems and development of
applications
Road/rail traffic: management of all the flows in and out of the Platform
5
Health, safety and the environmentGood results in terms of health, safety and the environment are
crucial at a site such as that of the Platform. The HSE –
Sustainable Development and Responsible Care charters of the
chemicals industry are co-signed by the operators and assure the Road W t
Pipe‐line 19%
Breakdown of transport of
dangerous substances
HSE charter
coherent management of the health, safety and environmental
protection of the site.
A PPRT (technological risk prevention plan) already in
35%
Rail 33%
Water‐way 13%
An HSE – Sustainable Development charter ensures the
coherent, efficient management of the Industrial Health,
Safety and Protection of the Environment at the Platform in
compliance with the regulations in force and the
Responsible Care Charter of the chemicals industry to
which the companies subscribe.
place concerning seven SEVESO “high threshold” plants, four
of which are located on the Les Roches- Roussillon Platform:
The human and material resources are shared by the Platform and managed by OSIRIS G.I.E.. A contingency plan is
- ADISSEO
- BLUESTAR SILICONES
- NOVAPEX
- RHODIA OPERATIONS
Human emergency resources available
- 38 full-time fire fighters + 100 auxiliary fire fighters for the Roussillon site.
- 27 voluntary fire fighters for the Les Roches site.
- Security agents present on site 24/24 and managers on duty to ensure crisis management outside working hours.
- There is an occupational health service to assist the injured.
The human and material resources are shared by the Platform and managed by OSIRIS G.I.E.. A contingency plan is
maintained, updated and tested for each site. This plan involves nine crisis management exercises per year, including
three with the external emergency services.
Material emergency resources available
- The sites possess their own fire-fighting facilities (fire prevention and extinction networks, fire hoses, water curtains)
capable of supplying flow-rates for extinction and protection exceeding 1,600 m3/hr at Les Roches and 3,000 m3/hr at
Roussillon.
- These means are available automatically as soon as a fire alarm is set off. The workshops are equipped with mobile
extinguishers distributed throughout the plants (more than 500 extinguishers at Les Roches and 2,000 at Roussillon).
- The detection networks (fire, toxic gases, etc.) are located at strategic positions on both sites.
- Three fire engines (equipped for foam-forming, transport of powders and CO2), a chemical emergency response vehicle
and two paramedical vehicles are available for the whole Platform.
- A 5,500 m3 retention pond at Les Roches and a 15,000 m3 retention pond at Roussillon can collect waste water used
in fire fighting or from accidental pollution.
6
A common objectiveTo increase your economic
competitiveness
Essential, structuring
services
Availability of industrial land in a SEVESO zone
Administrative assistance in setting up
Production and supply of energy and utilities
Safety / Fire prevention / Emergency services
Access to raw materials and
energy at competitive prices
Occupational health
Environmental surveillance and treatment of
waste
Inspection and controls
Management of road/rail traffic
Maintenance of shared equipment and
infrastructures
Pooling of equipment and services
Professionalism
Projects
Within the Platform: improvement of the
quality of the water with the opening of the
biological treatment plant
In the region: development of the Salaise sur
A l tf d di t d t h i l
Sanne–Sablons industrial port zone (ZIP
Salaise–Sablons )
Plate-forme Chimique des Roches-Roussillon
R G t M CS 50032 R ill
A platform dedicated to chemical
activities, which mobilises the resources
necessary for the development and
competitiveness of industrial activities
Rue Gaston Monmousseau – CS 50032 Roussillon
38 556 Saint Maurice l'Exil Cedex
Tel.: + 33 (0)4 74 11 36 11
Fax: + 33 (0)4 74 11 36 36
E-mail: [email protected]
www.osiris-gie.fr
www.chimie-rhonealpes.org
www grenoble isere comwww.grenoble-isere.com
