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8/10/2019 11AE Brochure
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Turret punch press
Punching technology
AE-255 NTAE-2510 NT
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The AE series Intelligence & Innovation at its highest level
AMADA punching technology
more than 40 years experience
For more than four decades, AMADA hasstood for the highest quality and efficiencyin the field of machine tools. During thistime, we have consequently integratedour theoretical knowledge and practicalexperience into all of our constructions.
Our innovations have always been exactlysuited to the needs and requirements of
our customers. Therefore, the AE seriesrepresents another milestone in CNCpunching technology.
The AE models the economicalintroduction to AMADA punchingtechnology at delivering the highest levelof performance. Its trend-setting, servo-electric motor combines all advantages
of mechanical punching technology withthe speed and flexibility of hydraulic high-speed punching machines. The provenAMNC controller ensures maximumprecision while being easy to operate. Inaddition, the standard specifications ofthe AE-255 NT and the AE-2510 NT hardlyleave anything more to be desired.
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State-of-the-art technologyensures the best functionality andproductivity. The AE series as alreadysuccessfully proven itself under
difficult practical conditions.
Excellent featuresare already part of the standardspecification of the AE punching machine.For even more flexibility, additionaloptional functions are available to dealwith all sheet metal requirements.
Easy operationby menu-guided user-friendly technology.The easy operation considerably increasesthe entire productivity.
Maximum cost-efficiencyAmong other things, the very good price-performance-ratio is a result of the lowacquisition costs and the absence ofmaintenance costs and the resulting costscaused by downtimes. The considerablyincreased range of application in terms offorming and complete processing alsocontributes to the high cost-effectivenessof the AE series.
The servo-electric driven AE series CNCpunching machine opens up a completelynew perspective for sheet metal processing.Two models are available, the AE-255 NT and
the AE-2510 NT, which distinguish themselvesby an exceptional price-performance ratio.
Thanks to the AE series, you can increaseproduction speed and profit from theprecision and functionality of reducedsetup times and costs. Once again, thisexpands the economic, meaningful range ofapplication for CNC punching technology.
Efficiency & effectiveness
for your success
The AE series high performancefor medium format
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Highly economic CNC
punching machines with
maximum convenience
of operation
Together with the highly accurate servo-electrical drive, the proven bridge frameis an essential construction featurefor guaranteeing high-quality results,even after years of operation.
Eccentric drive Hydraulic drive AMADA servo drive
Advantages Maximum robustness High speed Easy handling
Easy handling Freely programmable ram stroke High operation reliability
High operation reliability Low noise emission High availability
High availability Low noise emission
Extremely low power requirements
Lowest operating costs
DisadvantagesVolume (sometimesmore than 92 dBA)
High maintenance intensity No known disadvantages
Low speed Temperature-dependent
Inflexible forming processes High operating costs
On average, the power requirement ofthe drive is 3.5 kW respectively 0.7 kW instandby mode and therefore considerablyless than the power requirements of a
comparable hydraulic punching machine.One of the largest savings factors isthe innovative power recovery concept.Surplus energy from the braking processis buffered and used for re-acceleration.
Powerful
for saving energy
The servo-electric drive combines thehighest productivity with the lowestoperating costs. This drive has provenitself during tests with 100 million load
cycles. In contrast to the already familiarproblems of conventional punchingprocesses, the servo-electric punchingoperation only has advantages thereare no known disadvantages.
Servo-electric drive
40 mm thick bridge frame
AMADA AE series
Hydraulic punching machine
Punching stroke/min
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The tool turret with its patented 3-trackconstruction reduces setup times to aminimum, while providing a maximumof possibilities with 51 stations.
A large selection of tools is available forforming tasks and the insertion of threads.
Time saving processEasy precise
results
The cross-technology, seamless, multimediaAMNC controller enables convenient, user-friendly operation on almost all AMADAmachines. A speciality of multiple-machine
operation is the easy handling which thereforeensures error-free processing. The user canactivate the so-called high accuracy modefor the production of parts to very high qualityrequirements. If desired, this function furtherincreases the accuracy of the machine.
Repositioning cylinder and sheet deformation sensor
AMNC controller with graphical parts display
Tool change position with
large 51-station tool turret
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Reliable scratch-free
Two systems are available for punch slugremoval. They ensure higher processreliability:
Power vacuum and the central vacuumremoval for punch slugs. In particularly,slugs are ejected reliably from the processduring high-speed punching and damageto the work piece is therefore avoided.
The AMADA AE series is equipped witha brush table and a lifting brush tablefor scratch-free, high-quality processingthat can be programme-controlled
to avoid scratching the workpiece.This function even enables reliableprocessing of downward-directionforming such as threaded nozzles.
Processing reliability
with system
Lifting brush table for low-scratch processing
Height-adjustable lifting brush table
Power vacuum
Punch slug removal
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Extended functionality
Work chute tool very effective small part processingwith subsequent ejection via the die
Slotting tool smooth punching from any angle
Marking function alphanumeric part markingwith up to 900 strokes/min
Inch bend tool complete production of smaller formedparts without additional work cycles
Brush table
Lifting brush table
Air-Blow
Sheet deformation sensors
Tool lift
Power vacuum and punch slug removal
Work chute 300 x 300 mm
Interface for conveyer belt control
Interface for automation
Excellent equipment
features
Marking function
Work chute tool
Illustration above shows without, below with slotting tool
Inch bend tool Part example of an inch bend tool
Possible features
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5120 (2560)4165 (4100)
2082
(2082)
Technical modifications reserved. Information on accuracy according to VDI/DGQ 3441.
Workpiece precision and material thickness to be processed are also dependent on production conditions,
material, type of workpiece, its pretreatment, table size as well as the location of the work area.
Technical data AE-255 NT AE-2510 NT
Punching force 200 kN
Machine movement range
Axis travel (Y/X) 1270 x 1270 mm 1270 x 2500 mm
With automatic repositioning 1270 x 2500 mm 1270 x 5000 mm
Max. material thickness* normal steelUp to 3,2 mm = standard brush table
Up to 6,4 mm = optional havy duty brush table
Table loading weight 150 kg (F4) 50 kg (F1)
Positioning speed X-, Y- axis 80/60 m/min
Simultaneous axis speed 100 m/min
Position accuracy (without repositioning)* 0.1 mm
In high accuracy mode* 0.07 mm
Turret bore 51 stations, 4 of which are rotatable
Turret rotation speed 30/min-1
Number of punching strokes
Max. hit rate 480/min 480/min
With 25.4 mm pitch 400/min 390/min
In marking mode 900/min 900/min
Machine frame Bridge frame
Punching drive Servo-electric
Turret/table drive AC servomotors
Clamping Pneumatic
Electrical connection 400 V/50 Hz (+ 6 %, - 10 %)
Electrical consumption0.7 kW in standby
3.5 kW average
Machine air requirement 500 l/min including air blow
Power vacuum 250 l/min
Machine weight 12,000 kg 13,000 kg
Controller
Model AMNC-F
Memory capacity 10 MB
Number of controlled
axes5
Programming Absolute/incremental
Input resolution 0.01 mm
During rotation 0.01
Max. input value +/- 99999.999
Approach zero pointManual or by
programming command
Possible features
Work chute 300 x 300 mm
Sheet deformation sensors
Heavy duty brush table
Lifting brush table
Tool lift
Air blow tool lubrication
Punch slug removal
Side tables
Adjusting tools
Punch slugs and workpiece conveyer belts,
tool grinding machine
Loading and unloading systems
Programming software
Amada GmbHAmada Allee 142781 Haan
Germany
Tel. +49 2104 2126-0Fax +49 2104 2126-999
AmadaGmbH
AE
_1.00
0-Pr_EN-D
E/07-2
011/1
Dimensions of AE-2510 NT (in brackets AE-255 NT)