1.0 EXECUTIVE SUMMARY - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/19_May_2017... · methyl ethyl idene] b-d-fructopyranose and/or 13 12. alpha-bromo-2-chloro

1

M/s. VIHITA CHEM(P) LTD.(UNIT-II)

1.0 EXECUTIVE SUMMARY

M/s. Vihita Chem (P) ltd (Unit-2) is located at plot no:-3709/1&2,,Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-H-84112 for the manufacturing of API and API intermediates.

Now unit wants to increase production, hence unit is going to apply for the EC on plot no.

3709/1&2, Ankleshwar, Dist- Bharuch. A detail of existing product is mentioned in below Table

No.1.

TABLE: 1

LIST OF EXISTING PRODUCTS

SR.

NO.

PRODUCTS QUANTITY

(MT/MONTH)

REMARKS

LIST OF PRODUCTS AS PER EXISTING CCA NO:-H-84112

1. 4-METHYL CATECHLO

AND/OR

7

Total Production of sr.no.1 to

8 shall not exceed 7

MT/Month in any case.

2. HYDROXY UREA

AND/OR

7

3. 4-HYDROXY BENZYL

ALCOHOL

AND/OR

7

4. BENZALDEHYDE

DIMETHYL ACETAL

AND/OR

7

5. 4-METHOXY

BENZALDEHYDE

DIMETHYL ACETAL

AND/OR

7

6. DI METHYL

FORMAMIDE DI ISO

PROPYL ACETAL

AND/OR

7

7. 2-BROMO 2’,5’-

DIMETHOXY

ACETOPHENONE

AND/OR

7

8. METHYLENE DIOXY

PHENOL

7

9. DI METHYL

FORMAMIDE DI

METHYL ACETAL

AND/OR

13

Total Production of sr.no.9 to 10. 4-CHLORO-4’ 13

2


HYDROXY

BENZOPHENONE

AND/OR

15 shall not exceed 13

MT/Month in any case.

11. 2,3,4,5,-BIS-O-[1-

METHYL ETHYL

IDENE] B-D-

FRUCTOPYRANOSE

AND/OR

13

12. ALPHA-BROMO-2-

CHLORO PHENYL

ACETIC ACID

AND/OR

13

13. ALPHA-BROMO-2-

CHLORO PHENYL

ACETIC ACID METHYL

ESTER AND/OR

13

14. O-BENZYL HYDROXYL

AMINE

HYDROCHLORIDE

AND/OR

13

15. O-BENXYL HYDROXYL

AMINE METHANE

SULPHONIC ACID

13

TABLE: 2

LIST OF PRODUCTS AFTER PROPOSED EXPANSION

SR

NO.

NAME OF THE PRODUCT PRODUCTION

CAPACITY

MT/MONTH

GROUP-1

(Each product not more than 100 MT/Month) 1. 2,3,4,5–bis-O-[1-Methyl Ethyl idene] B-D-Fructopyranose 100

(Either/Or) 2. Di Methyl Formamide Di Methyl Acetal

3. 4-Methyl CatecholDi-acetic acid Dimethyl ester

(Sr No:-1 to 3) TOTAL: 100 MT/Month

GROUP-2

(Each product not more than 30 MT/Month) 4. 4-Methyl Catechol

30

(Either/Or)

5. Methylene dioxy phenol

6. 4-Chloro-4’Hydroxy Benzophenone

7. 2-Bromo Veratryl Bromide

8. 7-Ethyl tryptophol

9. 2 -Bromo 2’,5’ – dimethoxyacetophenone

3


10. Di Methyl Formamide Di Iso Propyl Acetal

11. 4-Methoxy Benzaldehyde dimethyl Acetal

12. Benzaldehyde dimethyl Acetal

13. 4-Hydroxy Benzyl Alcohol

14. O-Benzyl hydroxyl amine Hydrochloride

15. Alpha –Bromo -2-Chloro Phenyl Acetic Acid Methyl Ester

16. 3-(1-Piperaziny)-1,2-Benzisoxazole/Hydrochloride

17. 5-Chloroethyl-6-Chloro-2-Oxindole

18. 2,4,6 TrimethoxyBenzaldehyde

19. 4-Methoxy-3-nitrobenzylsulfonylacetic acid

20. (1R,2R)-1-2-bis (methane sulfonyloxy methyl)

cyclohexane

21. 4-Isopropyl catechol

22. 3-Methoxy Phenol

23. Veratrol Alcohol

24. 3,4-Dihydroxy Benzoic Acid

25. 3,4 DihydroxyBenzaldehyde

26. 4-Propyl Catechol

27. Dimethyl Acetamide Dimethyl Acetal

28. Tert-butyl(4-bromophenyl)

Methylcarbamate

29 4-[(4-Methyl-1-piperazinyl)-methyl]-benzoyl chloride

dihydrochloride

30 (2-cyclopropyl-4-(4-fluorophenyl)quinolone-3yl)methanol

31. (-) Alcohol

32. 3 –MethoxyPropiophenone


GROUP-3

(Each product not more than 20 MT/Month) 33. AfatinibDimalate

20

(Either/Or)

34. Arbutin

35. Agomelatine

36. Apixaban

37. Aripiprazole

38. Asenapine

39. Axitinib

40. Azilsartan

41. Abacavir Sulfate

42. Atorvastatin Calcium

43. Bupropion HCL

44. Bazedoxifene

45. Canagliflozin

46. Candesartan Cilexetil

47. Celecoxib

48. Clopidogrel bi sulfate

4


49. Dabigatran

50. Dapagliflozin

51. Darifenacin

52. Donepezil

53. Dronedarone

54. Desvenlafaxine Succinate monohydrate

55. Duloxetine Hydrochloride

56 Erlotinib

57 Etoricoxib

58 Etodolac

59 Escitalopram oxalate

60 Febuxostate

61 Felodipine

62 Fluconazol

63 Granisetron HCl

64 Gefitinib

65 Gabapentin

66 ILoperidone

67 Irbesartan

68 Itopride Hydrochloride

69 Lapatinib

70 Lurasidone Hydrochloride

71 Losartan Potassium

72 Mem Chloride

73 Minodronic Acid

74 Moclobemide

75 Modafinil

76 Metoprolol Tartrate

77 Nisoldipine

78 Omeprazole

79 O Des Venlafexine

80 Olmesartan

81 Pitavastatin

82 Piperonylic Acid

83 PramipexoleDIHydrochloride Monohydrate

84 Prasugrel Hydrochloride

85 Paroxetine

86 Pinaverium Bromide

87 Pioglitazone HCl

88 QuetiapineFumarate

89 Rabeprazole Sodium

90 Rivaroxaban

91 Ropinirole Hydrochloride

92 Resperidone

93 Sertraline Hydrochloride

94 1-[3-(benzyloxy)propyl]-5-formaylindoline-7-carbonitrite

5


95 Solifenacin Succinate

96 Dimethylformamide di-tert-butyl Acetal

97 Tadalafil

98 Ticagrelor

99 Topiramate

100 Vilazodone Hydrochloride

101 Valsartan

102 VortioxetineHydrbromide

103 Vemurafinib

104 Warfarin Sodium clatharte

105 Ziprasidone


GROUP-4

(Each product not more than 5 MT/Month) 106 Various New Product developed by In –house R&D

5.0

TOTAL 5.0

Group-1+Group-2+Group-3+Group-4) 155 MT/Month

COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat. The total

cost of the unit after proposed expansion is Rs 750 lacs.

FUEL AND ELECTRICITY CONSUMPTION

Existing natural gas permission is 600 SCM/Day which will be reached at 6000 SCM/Day. Unit

is consuming 225 KWA electricity in existing condition which will be reached to 650 KWA after

proposed expansion.

WATER CONSUMPTION

Unit can use 8KL/Day fresh water as per existing CCA-H-84112.After proposed expansion it

will be reached at 55KL/Day.

WASTEWATER GENERATION

Total industrial effluent generation after proposed expansion will be 21 KL/Day, from which 5

KL/Day will be discharged into Soak pit and remaining 16 KL/Day will be sent to CETP.

6


FLUE GAS EMISSION

Existing flue gas emission machineries are Thermic Fluid Heater and Boiler.

Unit will install additional Thermic fluid heater,Boiler and D.G.Set.

PROCESS GAS EMISSION

Process gas machineries reactor.

HAZARDOUS WASTE MANAGEMENT

Hazardous waste generation from the unit is ETP sludge, discarded bag/liners, Used/Spent oil

and other process residue.

2. INTRODUCTION

2.1 THE PROJECT

M/s. Vihita Chem (P) ltd (Unit-2) is located at plot no:-3709/1&2,Ankleshwar, Dist- Bharuch,


Unit falls in category 5 (f).Unit is located in notified industrial area so it a B category project but

due to the absence of SEAC committee, unit has considered this project as “Category-A” project,

hence unit requires to take prior permission from MoEF.

2.2 PROJECT PROPONENT



Unit falls in category 5 (f).

The promoters have well experienced in this field. Now to meet the market demand promoters

want to increase the production capacity of the unit. The plant boasts of contemporary

infrastructure facilities with advanced machinery and automated processes. They are conscious

of environment protection measures and from the conception stage itself necessary care has been

taken.

The unit believes in sustainable development and equally concern about environment

preservation and pollution control. The unit has already provided adequate Environment

Management System to meet desired norms of effluent discharge as per the statutory recruitment

7


and also propose to expand its continuous endeavor for the pollution prevention and betterment

of environment.

A vision, a mission and a will to succeed are the basic ingredients in the foundation of the

company. A team of well-qualified engineers and financial experts supports the company. Main

promoters as well as staff of the company have very good industrial as well as business

experience.

QUALITY POLICY

The company’s commitment is to manufacturing of API and API intermediates.The company has

in house testing facility with modern testing equipments to ascertain the quality of raw materials

as well as finished products. Continued emphasis towards process and technology up gradation is

being done effectively to enrich the product quality. R & D with initiative & innovative ideas

had resulted into excellent performance in respect of quality products.

ENVIRONMENTAL POLICY

The unit is committed to execute all operations, products and services by environmental

protection activities to the extent possible.

As a means of achieving these, the unit pledge to company with the legal & other requirements

to their core and focus on continually improving products, systems & operations.

TABLE: 3

CONTACT DEAILS OF PARTNERS

Sr.

No.

Name of the

Director

Address Contact No.

1. Mafatlal Maganlal

Patel

(Chairman)

2,Snehdip Socity, Near

GNFC Township,

Bholaw,

Bharuch,392015,Gujarat,

India

9824152333

2. Vital Mafatlal Patel

(C.E.O. & M.D.)


GNFC Township,

Bholaw,


India

9898472111

8


3. Savitaben Mafatlal

Patel

(Executive Director)


GNFC Township,

Bholaw,


India

9824852333

4. Neelam Vital Patel



GNFC Township,

Bholaw,


India

9227472111

5. Tejal Mafatlal Patel



GNFC Township,

Bholaw,


India

9924152333

The directors of the company have good experience in handling the production management,

financial management.

2.3 NATURE OF PROJECT

Unit falls in category 5 (f).Unit is located in notified industrial area so it a B category project but

due to the absence of SEAC committee, unit has considered this project as “Category-A” project,

hence unit requires to take prior permission from MoEF.

2.4 MARKET FEASIBILITY

Proposed expansion shall bring in additional quantity for domestic market.

3.0 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed expansion project is for manufacturing of API and API intermediates.

3.2 PROJECT LOCATION


Gujarat.Unit is having valid CCA-H-84112 for the manufacturing of API and API intermediates.

Unit falls in category 5 (f).

The approximate geographical positioning of the project site is at Latitude: 21°37'04.83"N,

Longitude: 73° 1'52.53"E. The location of the project site can be identified from the location

map shown in Figure no.1&2.

9


The salient features of the project site are presented in below Table-No.4.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Particulars Details Distance from Site

Villages Ankleshwar 3 KM

Approx.Geographical

positioning

Latitude:

Longitude:

21°37'04.83"N

73° 1'52.53"E

Nearest City Ankleshwar

Bharuch

3 KM

15 KM

Nearest Railway line/

Railway station

Ankleshwar 3 KM

Domestic Airport Vadodara 94 KM

FIGURE -1

LOCATION OF THE PROJECT SITE

10


Ankleshwar

11


12


FIGURE: 2

AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT SITE

13


3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed project.

3.4 NEIGHBORING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity

of the proposed project are given in the table-5 below:

TABLE: 5

NEARBY INDUSTRIES IN THE VICINITY

Sr.

No.

Name of Industry Address Directions Distance

(meter)

1. M/s. BGP Health

Care

Plot no. 3707, GIDC

Ankleshwar District : Bharuch

N 50

2. M/s. Dynamic

Products

Plant - I. 6401, GIDC Estate,

Ankleshwar, Dist. Bharuch,

Gujarat

S 100

3. M/s.SPC life

Science

Plot No:3611/1-4, Gidc Estate,

GIDC, Ankleshwar - 393001

E 100

3.5 SIZE OF PROJECT


Gujarat.Unit is having valid CCA-H-84112 for the manufacturing of API and API intermediates.

The unit has proposed to modify effluent treatment plant which will be maintained as per

requirements. The break-up of the proposed project cost is given in below Table No. 6.

TABLE: 6

CAPITAL COST PROJECTION

Sr.

No.

Purpose TOTAL

(Rs. In Lacs)

1. Building 125

2. Plant and Machinery 500

3. QC and R&D 70

4.

Environment Protection & Safety 55

I) Effluent Treatment Plant 20

II) Safety Equipment 25

III) Green Belt Development 10

Total 750

14


3.6 PROCESS TECHNOLOGY

Unit is involving in the manufacturing of API and API intermediates.

These are characterized for their physicochemical properties. Process details like Process

description, chemical reactions and mass balance for each product is attached as Annexure-6 of

FORM-I.

3.7 RAW MATERIAL

Unit is involving in the manufacturing of Pharma API Products and API intermediates.

Detail of Raw material consumption is attached as Annexure-5 of FORM-I.

3.8 RESOURCE REQUIREMENTS

3.8.1 LAND

The total plot area of the unit is 6800 Sqmeter. Unit has allotted 1400 Sqmeter for green belt

development.

3.8.2 FUEL

For production activity, fuel requirement and Power consumption is as per below table 8 and

table 9.

TABLE: 7

FUEL CONSUMPTION

SR.

NO

FUEL QUANTITY As per

Existing

(CCA-H-84112)

QUANTITY

(As per proposed

expansion)

TOTAL

1. Diesel 10 Lit/Hr 120 lit/Hr 130 Lit/Hr

2. Natural gas 600 SCM/Day 5400 SCM/Day 6000 SCM/Day

15


TABLE: 9

POWER CONSUMPTION

3.8.3 WATER

3.8.3.1 WATER CONSUMPTION

Existing water and Proposed water consumption is incorporated in Table No:-10

TABLE: 10

WATER CONSUMPTION

Sr.

No

Particulars Existing Water

Consumption

CCA-H-84112

(KL/Day)

Proposed Water

Consumption KL/Day

(As per proposed expansion)

Total

Water Consumption

KL/Day

1. Domestic 2 3 5

2. Gardening /

Other use

-- 11.5 11.5

INDUSTRIAL WATER CONSUMPTION

3. Process 4 16 20

4. Boiler 1 1.5 2.5

5. Cooling 1 14 15

6. Equip. &

Floor

Washing

-- 1 1

Total

(Industrial)

6 32.5 38.5

TOTAL

(Domestic +

Industrial

+Gardening)

8 47 55

SR.

NO

POWER QUANTITY

QUANTITY

(As per proposed

expansion)

TOTAL

QUANTITY

1. Electricity 225 KVA 425 KVA 650 KVA

16


3.8.4 WASTEWATER MANAGEMENT

The category-wise bifurcation of the wastewater generation is given in Table 11.

TABLE: 11

WASTE WATER GENERATION

Sr.

No.

Particulars Existing Waste Water

Generation

CCA-H-84112

KL/Day

Proposed Waste

water

Generation

KL/Day

Total Waste

Water

Generation

after expansion

KL/Day

1. Domestic 2 3 5

2. Industrial

Process 3.75 8.25 12

Boiler 0.15 1.85 2

Cooling 0.1 0.9 1

Equip. & Floor

Washing

0 1 1

Total Industrial 4* 12** 16

TOTAL (Domestic +

Industrial)

6 15 21

* Existing discharge 4 Kl/Day will be sent to ETL.

** Proposed discharge 12 KL/Day will be sent to ACPTCL. Hence, unit will follow Zero

Liquid Discharge.

M/s.VIHITA CHEM (P) LTD (UNIT-II) 25

TOTAL WATER CONSUMPTION

(55 KL/Day Fresh water )

DOMESTIC

(5 KL/Day)

PROCESS

(20 KL/Day) FLOOR

WASHING

(1 KL/Day)

GARDENING

(11.5 KL/Day)

BOILER

(2.5 KL/Day) COOLING

(15 KL/Day)

Soak Pit

(5 KL/Day)

Floor Washing

(1 KL/Day)

Boiler Blow-

Down

(2 KL/Day ) Cooling

Blow-Down

(1 KL/Day)

Loss

(14 KL/Day)

Effluent

(12 KL/Day)

Effluent Treatment Plant

(16KL/Day)

Loss

(0.5 KL/Day)

Discharge at ETL (04 KL/Day)

ACPTCL

(ZLD PLANT)

(12KL/Day)


3.8.4.1 WASTEWATER CHARACTERISTICS

Existing & proposed effluent characteristic before treatment and after treatment in ETP is

covered in Annexure-7 of FORM I.

3.8.4.2 WASTEWATER TREATMENT & DISPOSAL

A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7 of

FORM I.

3.9 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.9.1 GASEOUS EMISSIONS & CONTROL

3.9.1.1 FLUE GAS EMISSION

Existing flue gas emission and proposed flue gas emission is mentioned in Table No: 12.

TABLE: 12

FLUE GAS EMISSION

Sr.

No.

Stack Attached

To

Stack

Height

(m)

Fuel Consumption APCM

Type

of

Emission

Permissible

Limit

AS PER Existing CCA No:-H-84112

1. Boiler (1 TPH)

15 Natural gas

---

PM

Sox

Nox

150 mg/Nm3

100 ppm

50 ppm 2.

TFH

(2 lac Kcal/hr)

3. D.G.Set 9 Diesel

PM

Sox

Nox

150 mg/Nm3

100 ppm

50 ppm

AS PER PROPOSED EXPANSION

4.Steam

Boiler (2 TPH)

15 Natural gas ---

PM

Sox

Nox

150 mg/Nm3

100 ppm

50 ppm

5. Steam Boiler

(5TPH)

6. Thermic fluid

Heater

(2 lac kcal/hr)

7. Diesel Generator

1) 500 KVA

2) 750 KVA

11 Diesel

Adequate stack

height

PM

Sox

Nox

150 mg/Nm3

100 ppm

50 ppm


3.9.1.2 PROCESS EMISSIONS

Existing process gas emission and proposed flue gas emission is mentioned in Table No: 13.

TABLE:-13

PROCESS GAS EMISSION

As per Existing CCA No.: H-84112

Sr.

No.

APCM attached to Stack

Height

APCM Pollutant Remarks

There is no process gas emission.

For Proposed Expansion

1 Reaction vessel 12 Water

Scrubber/Acid

scrubber

NH3

150 mg/Nm3

2 Reaction vessel

12 Alkali

Scrubber

HCl

Cl2

,

Br2

20 mg/Nm3

09 mg/Nm3

---


3.9.2 HAZARDOUS WASTE MANAGEMENT

The following types of hazardous wastes are being generated during the operational activities.

All the wastes are being stored separately in a designated storage area. The details of hazardous

waste are below given Table 14.

TABLE 14

DETAILS OF HAZARDOUS WASTE

Sr.

No.

Waste Category Existing

Quantity/

Month

As per CCA-

H-84112

Quantity/

Month

(As per

Proposed

Expansion)

Total

( Quantity/

Month)

Facility

1. Process

Solid Waste

28.1 0.6 62.4 63 Process waste-

Disposal by send it

to TSDF-BEIL,

Ankleshwar

2. Spent

solvent

28.6 3 22 25 Disposal by Reuse

OR sell out to

authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

3. Distillation

residue

28.1 1 14 15 Disposal by

incineration in

common

incineration of

BEIL,Ankleshwar

or send to RSPL for

co-processing as a

fuel

4. Process

residue and

waste

28.1 12 40 52 Formic acid

solution(50 to 60%

soln);Disposal by

sell out to

authorized users

who is having

authorization with


valid CCA and rule

9 permission to

receive this waste.

5. Process

residue and

wastes

28.1 36 115 151 Zinc chloride

Solution (20 to 22%

soln);Disposal by

sell out to

authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

6. Process

residue and

wastes

28.1 48 528 576 Succinimide

solution: Disposal

by sell out to

authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

7. Process

residue and

wastes

28.1 60 195 255 Sodium Bromide

Solution (10 to

12% soln);Disposal

by sell out to

authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

8. Process

residue and

wastes

28.1 --- 60 60 Aluminium

Chloride

Solution,Disposal

by sell out to

authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

9. Process

residue and

wastes

28.1 --- 50 50 Hydrochloric acid

,Disposal by sell out

to authorized users

who is having


authorization with

valid CCA and rule

9 permission to

receive this waste.

10. Process

residue and

wastes

28.1 --- 82 82 Acetic acid


to authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

11. Process

residue and

wastes

28.1 --- 82 82 Hydrobromic acid


to authorized users

who is having

authorization with

valid CCA and rule

9 permission to

receive this waste.

10. Empty

barrels/cont

ainers/liners

contaminate

with

hazardous

chemicals/w

astes

33.1 2.88 3.12 6

Disposal by send it

to authorized

decontamination

facility/recycler or

reuse or send back

to supplier

9. Chemical

sludge from

waste water

treatment

35.3 1.5 5.5 7 Disposal by send it

to TSDF-

BEIL,Ankleshwar

10. Used or

Spent oil

5.1 0.017 0.483 0.5 Disposal by reuse in

plant & machineries

as lubrication or sell

it to authorized re-

refiners/recycler.

11. Spent

Carbon

28.3 0 3.2 3.2 Collection, Storage,

Transportation,

Disposal at BEIL


3.9.3 NOISE CONTROL & ODOUR

The major noise generating installation is the D.G. Set. Unit has installed it in a closed room and

provided acoustic enclosure around it. Unit has also provided ear plugs to the operating person of

Boiler room.

Unit is following below steps to Noise control and Odour.

• Raw-material feeding is being carried out by pumps.

• All reactions are being taken in closed reactor system.

• Roof top ventilation is installed in the entire plant area.

• Regular monitoring of piping and fittings is carried out to prevent the leakages.

3.9.4 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals are being done as per detailed MSDS and

chemical hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.9.5 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of

large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of

MSIHC Rules,

Moreover transport activity is being done through drums, so there is a manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge generation

during transfer of such chemicals is not significant.

3.9.6 MAN POWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area.


TABLE NO:-15

MAN POWER REQUIREMENT

Sr.

no.

Headings Existing

work force

Proposed work

force

Total after

expansion

1. Technical Managerial

level & Administrative

Manager level

04 04 08

2. Technical skilled staff 16 15 31

3. Unskilled staff 30 22 52

4. Others – security,

gardener, etc

06 03 09

Total 56 44 100

4.0 SITE ANALYSIS

4.1 CONNECTIVITY

Ankleshwar is known for Pigment and Pharmaceutical Industry. Ankleshwar is connected

by Indian National Highway 8 (Mumbai to New Delhi) and by the Western Railway Division

of Indian Railways. The railway division runs the broad gauge train services to Rajpipla. The

133-year-old Golden Bridge connects Ankleshwar to Bharuch across the Narmada on the station

front while a new bridge connects the highway, the other bridge on the highway is now ready to

use.

Ankleshwar railway station is centrally located at the intersection of NH8 & Station Road.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).Development projects of Ankleshwar Airport & City Bus are in last stage.

4.2 LAND USE AND LAND OWNERSHIP



4.3 EXISTING LAND USE




4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which has all essential facilities such as

internal roads, arrangement for supply of water and power to industries, effluent disposal

facilities, gas etc.

The proposed project is relatively small in size and will be employing some skilled and unskilled

people. First preference will be given to local people, so there will be no change in population

pattern due to the proposed project.

4.5 SOIL CLASSIFICATION

The soil of the district can be classified as light, medium and heavy according to depth, texture

and location. There is sandy loam to loamy in texture, brownish black in color.

4.6 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season period

between the Oct-2016 to Dec-2016. The wind rose diagram prepared from same data is shown

at Figure 3, Figure 3.1.

TABLE: 16

METEOROLOGICAL DATA

Month -- Temp. (°C) Relative

Humidity (%)

Wind Speed

km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5


FIGURE: 3

WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER-2016


FIGURE: 3.1

WIND CLASS FREQUENCY DISRTIBUTION

.

Observation: It observed that wind is blowing mainly towards the SW direction from NE.

Average wind speed was 2.38 m/s.

4.7 SOCIAL INFRASTRUCTURE

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT:

Ankleshwar is largely an industrial area dominated by large scale industries, especially chemical

Plants. Government agencies provide many basic facilities like uninterrupted water supply,

power and road network.


5.2 POPULATION PROJECTION.

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.3 LAND USE PLANNING

The names of prominent industries are shown in table no: 17

TABLE: 17

NAME OF SOME PROMINENT INDUSTRIES

Sr.

No.

Name of Industry Address Directions Distance

(meter)

1. M/s. BGP Health

Care

Plot no. 3707, GIDC

Ankleshwar District : Bharuch

N 50

2. M/s. Dynamic

Products

Plant - I. 6401, GIDC Estate,

Ankleshwar, Dist. Bharuch,

Gujarat

S 100

3. M/s.SPC life

Science

Plot No:3611/1-4, Gidc Estate,

GIDC, Ankleshwar - 393001

E 100

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area is covered plant area, raw material storage area, hazardous waste storage area,

workshop and utilities.

6.2 NON PROCESSING AREA

The non process area is covered Admin Building, toilet blocks, change room and security cabin.

6.3 GREEN BELT AREA



The total plot area of the unit is 3834.34 sq meter in which 779.32 sq meter is total green belt

area.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:


• Training & Education: All the employees are being trained and educated periodically about

the hazardous nature of chemicals used in the process. Also, training for fire fighting, work

permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all

activities.

• Medical facility: Pre-employment medical checkup at the time of employment. In order to

safe guard the health of the employees, all the employees undergo periodic health checkup.

• Drinking water: Unit has provided Aqua Guard/R.O at different places to provide purified

water for drinking purpose.

• Transportation: The unit is providing basic transportation facility to workers.

• Telegraph & Post: Unit has all the facilities like telephone, fax and internet for the

employees.

6.5 CONNECTIVITY

This industrial estate is well connected to Ahmadabad/Mumbai/Vadodara through the

Ankleshwar. Rail services and Road services are available in Ankleshwar.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit is 5 KL/day for domestic purpose. GIDC water is a

source of domestic water.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste management and disposal is shown in table 14.

6.8 SOLID WASTE MANAGEMENT

The Solid waste management and disposal is shown in table 14.

6.9 SOURCE OF POWER

DGVCL is a main source of Power.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Estate, Ankleshwar. There will be no any human

settlement affected by proposed project. So, there is no requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

The details of project Implementation Schedule is given in below table.


TABLE: 18

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr. No. Activity Required Period

1. Civil work Immediately after getting NOC

2. Procurement of machinery 1 month after getting NOC

3. Eraction & installation of

machinery

Immediately after competition of activity no.2

4. Trial of machinery &

equipment

Within 1 months after competition of activity

no.3

5. Commercial activity 1 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

The details of Capital cost projection are given in table no. 6.

9.0 ANALYSIS OF PROPOSAL

First preference will be given to local people for employment and Company will also try to

provide indirect employment opportunities by availing local contract services during

transportation and operational phase.

The company intents to donate 2 % of the profit to agencies like NGOs or social welfare

societies for projects carried out in nearby villages for their welfare and upliftment.

Documents

1.0 EXECUTIVE SUMMARY - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/19_May_2017... · methyl ethyl idene] b-d-fructopyranose and/or 13 12. alpha-bromo-2-chloro