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10-2
The five most common risk factors responsible for foodborne illness:
Purchasing food from unsafe sources
Failing to cook food adequately
Holding food at improper temperatures
Using contaminated equipment
Poor personal hygiene
10-3
Active Managerial Control A proactive rather than reactive approach to addressing the CDC’s risks
By continuously monitoring and verifying procedures responsible for preventing these risks, you will ensure they are being controlled
10-4
Prevented
Eliminated
Reduced to safe levels
The HACCP Philosophy If significant biological, chemical, or physical hazards are identified at specific points within a product’s flow through the operation, they can be:
10-5
HACCP is based on seven basic principles Principles 1 & 2: Help identify and evaluate hazards
Principles 3, 4, & 5: Help establish how these hazards will be controlled
Principles 6, & 7: Help maintain the HACCP plan and system and verify their effectiveness
10-6
Identify potential hazards in the food served by looking at how it is processed
Once common processes have been identified, determine where hazards are likely to occur for each
Principle One: Conduct a Hazard Analysis
10-7
Several dishes, including Chicken Breast alla Parmigiana and Pepper Steak, are processed similarly: receiving storage preparation cookingsame-day service
The dishes are at risk from biological hazards
Chicken breast: Salmonella spp. and Campylobacter spp.
Beef: shiga toxin-producing E. coli
Enrico’s, an Italian restaurant, conducted a hazard analysis and discovered that:
10-8
Find the points in the process where the identified hazard(s) can be prevented, eliminated, or reduced to safe levels. These are the CCPs.
Depending on the process, there may be more than one CCP.
Principle Two: Determine Critical Control Points (CCPs)
10-9
Proper cooking is the only step that will eliminate or reduce the hazards to safe levels
Since the food was prepared for same-day service, it was the only CCP identified
Enrico’s identified cooking as the CCP for the process used to prepare Chicken Breast alla Parmigiana and Pepper Steak
10-10
Principle Three: Establish Critical Limits Establish minimum and maximum limits for each CCP that must be met to either prevent or eliminate the hazard or reduce
it to a safe level
10-11
Chicken Breast alla Parmigiana: Cook the chicken in a convection oven to a minimum internal temperature of 165F (74C) for fifteen seconds
Pepper Steak: Sauté the beef to a minimum internal temperature of 145F (63C) for fifteen seconds
Since cooking was identified as the CCP for the process, Enrico’s determined the following critical limits:
Principle Four: Establish Monitoring Procedures
10-12
Determine the best way to check critical limits to ensure they are consistently met
Identify who will monitor them and how often
10-13
Inserting a thermometer probe into the thickest part of each chicken breast (Chicken Breast alla Parmigiana)
Taking sample temperatures of the beef (Pepper Steak)
Enrico’s chose to monitor the critical limits by:
10-14
Identify steps that must be taken when a critical limit is not met
Determine these steps in advance
Principle Five: Identify Corrective Actions
10-15
Continue to cook it until it does
Record this corrective action in the temperature log
At Enrico’s, if food has not reached its critical limit during cooking, employees must:
10-16
Determine if the plan is working as intended
Evaluate on a regular basis:
Monitoring charts
Records
How the hazard analysis was performed
Determine if the plan adequately prevents, reduces, or eliminates identified hazards
Principle Six: Verify That the System Works
Photo courtesy of Roger Bonafield and Dingbats
10-17
Checked temperature logs weekly and noticed that chicken breasts occasionally were not meeting the critical limit
Reevaluated the HACCP plan and found chicken routinely failed to meet the critical limit
Discovered their vendor was delivering a slightly larger chicken breast
Adjusted their cooking process to account for the larger breast
To verify that the system was working, Enrico’s management team:
10-18
While performing monitoring activities
Whenever a corrective action is taken
When equipment is validated
When working with suppliers
Principle Seven: Establish Procedures for Record Keeping and Documentation
Keep records obtained:
10-19
Time and temperature logs be kept for three months
Receiving invoices be kept for sixty days
Enrico’s management team requires that:
10-20
Smokes, cures, or uses food additives to preserve food
Packages food using a reduced-oxygen packaging method
Offers live, molluscan shellfish from a display tank
Custom-processes animals for personal use
Packages unpasteurized juice for sale to the consumer without a warning label
A HACCP plan is required if an establishment:
10-21
The basis of a successful crisis management program is a written plan that:
Identifies the resources required
Lists and explains the procedures that must be followed
The time to prepare for a crisis is before one occurs
10-22
State the basic objectives
Include a level of detail in the plan consisting of:
Checklists with step-by-step procedures
Specific tasks, roles, and resources
Prepare specific procedures for developing, updating and distributing it
When creating a crisis management plan:
10-23
Develop a crisis management team
Identify potential crises
Develop instructions for each crisis
Assemble a contact list
Assign/train a spokesperson to handle the media
Develop a crisis communication plan
Assemble a crisis kit for the establishment
Test the plan
To prepare for a crisis: