1 TeSys T Motor Management System Customer Presentation

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TeSys TMotor Management System

Customer Presentation

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Motor starters A wide range of solutions

TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition

TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring

Conclusion

Summary

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Conclusion

Summary

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Electronic Relays Motor & Equipment Protection

D Contactors

F Contactors

K Contactors

Bar Contactors

LR Thermic Relays

Motor Starters Switches / Fuses Disconnectors

GV2 Circuit Breakers



Mounted Motor Starters - Enclosures

A wide range of solutions

TeSys T Motor Management System

New

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Conclusion

Summary

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TeSys T: as result of customer needs

Full functionality, protection and monitoring availability by means of configurable control

in remote control through network in local control when bus system fail

Safe design and high degree of applicability Integrated Power & Control up to high ratings Main Protections & Control functions in one device

Accurate measurement Solid - state full motor protection ensuring long term stability of tripping

characteristics

Numerous alarms & trip thresholds Basic overload & the more demanding protections based on temperature

sensor, earth leakage & voltage

Sharp analysis of motor operating conditions Monitoring and operation statistics

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A comprehensive and advanced offer

Operator terminal

or

Native protocol connectivity

Additional protection functions

Remote control and monitoring

For up to 810A

Hearth Leakage protection

XX X

Control Unit Operator

Q32007

Controller expansion module

External CT

Ground CT

PC withPower Suite

Ethernet TCP/IP

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Configuration through

•Magelis HMI

•PLC/DCS

•PowerSuite SoftWare

Configuration through

•Magelis HMI

•PLC/DCS

•PowerSuite SoftWare

Offer introduction and related features

Control functions

•Local or remote control

•Pre-defined operating modes

•Custom operating mode

•Fault management

Control functions

•Local or remote control

•Pre-defined operating modes

•Custom operating mode

•Fault management

Protection functions

•Thermal Overload protections

•Voltage protections

•Current protections

•Power protection

Protection functions

•Thermal Overload protections

•Voltage protections

•Current protections

•Power protection

Metering and Monitoring functions

•Current / Voltage / Power measurement

•Statistics / Diagnostics

•Motor states

Metering and Monitoring functions

•Current / Voltage / Power measurement

•Statistics / Diagnostics

•Motor states

Segment coverage

•Advanced functions and extended configurability to meet most needs of motor applications in industry

Segment coverage

•Advanced functions and extended configurability to meet most needs of motor applications in industry

Advanced Functions Strong Adapbility

Communication with PLC/DCS through

Communication with PLC/DCS through

Ethernet TCP/IP

Optional components

•Removable terminal strips

•Complementary auxiliaries

Optional components

•Removable terminal strips

•Complementary auxiliaries

Easy Implemenation

Fast Installation

•Plate mounting and iMCC drawer installation

•Embedded CT, “Passing” connection

Fast Installation

•Plate mounting and iMCC drawer installation

•Embedded CT, “Passing” connection

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Targeting: priority sectors

“Wherever productivity is a concern”

“Wherever operation and maintenance constraints impose centralization of motor starters”

“Other opportunities”

Other opportunities Food & beverage Airports Road Tunnels

“Energy & Infrastructures”

Oil & Gas processing Petrochemical Refinery, Offshore

Platform Water

Water treatment

“Industry”

Mines Minerals & Metals Cement Glass Steel Ore-Extraction

Microelectronic Pharmaceutical Chemical Industry

Cosmetics, Detergents, Fertilisers, Paint

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Targeting: general Market trend

End-users of mixed and continuous process sites are looking for higher efficiency and competitiveness therefore are using electricity more and more as primary energy

Improved motor control can bring massive progress Better control and protection for motors and process Reduce installation global cost (electrical distribution+ monitoring) Reduce process downtime Simplify future expansion and upgrade

Intelligent Motor Protection Relays provides massive advantages compared to bimetallic overloads

Intelligent Motor Control Relays prices are decreasing year after year

MCC very quickly shift to Intelligent MCC (iMCC)

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Targeting: Power & Control architecture

Information flow

Energy flow

Others Instrumentation

Process control

iMCC

MVPCC

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Targeting: Low Voltage Switchboard

“Non Schneider” iMCC

Technical RoomTechnical Room

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Find your convenience!

Native connectivity to all main Protocols: Ethernet, Modbus, CanOpen, Profibus & DeviceNet

All in 1 device for main protection & control features. Optional Expansion module for Voltage and Power

Easy Commissioning & Control.Multi choice of interface HMI, PC or Network.

Wide range design: 3 rating up to 100 A without external CTs. High voltage digital input (100..240 VAC) without additional module

FreelyFreely combine your conveniences

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Simplification of the schemes design thanks to predefined operating mode andhigh ability of motorcontrol & protection functions

Speed up process start-up through diagnostic data to correct wrong setting & easy adaptation. Reduce error risk throughpredefined operating mode

Easy & quick integration inside of any kind of Low Voltage switchboard. Consistent with Schneider Electric iMCC offer: Okken, Blokset & Model 6

Faster implementation & space saving thanks to less components and hence less cabling.Faster configurationthrough PowerSuite uploading

SaveSave engineering & commissioning

timetime

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Process availability thanks to high level protection. Electronic technologyprovides high accuracy &reliability. Guaranteedprotection in case of bus fail Reduce

maintenance cost thank to faster problem fixing: detailed diagnostic & statistic for preventive maintenance. Cut stockof spare parts as one multifunction device

Prevent untimely downtime through acquisition and monitoring of operational & diagnostic data: alarms before tripping; detailed log of trip condition for improvement

Cut down system failure risk thanks to TeSys T safe design. Power & Control integrated in the same device: no flat cables. Less components less failure

ReduceReduce process downtime & maintenance

costcost

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Unique Values

Simply Smart !”

“TeSys® range Values”• Leader in Motor Protection & Control• Availability

“Schneider Electric MCC offer”• Proven & Branded

Acceleration&

Simplificationof purchasing

process

Freedom ofchoice of Motor

Management System

“Native Open Connectivity”• Multiple Networks: MODBUS

Ethernet TCP/IP

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Unique Values“High degree of Applicability” Exhaustive P&C functionsWide range &Multiple networksConsistency of mapping

“Form factor & Installation System”Okken (75 mm drawer),Blokset & Model 6

Space SavingTime savingSafe solutionCost saving

Simply Smart !”

“Integrated Design”Integrated CT up to 100 A

Mains Protection & Control functions integrated

Safe DesignRobustness

Quality

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Conclusion

Summary

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A comprehensive and advanced offer

Operator terminal

PC withPower Suite

Ground CT

or

Native protocol connectivity

Additional protection functions

Remote control and monitoring

For up to 810A

Hearth Leakage protection

XX X

Control Unit Operator

Q32007

Ethernet TCP/IP

Controller expansion module

External CT

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Motor Management Controller

Power Supply

6 Discrete inputs(internal powered inputs)

1 Fault relay output (NO/NC)

3 relays outputs 5A

Ground fault input

Probe temp.

Network connection

(screw terminal)

Network connection (RJ45 port)

Expansion module/ HMI/PC connection

(modbus RS485)Reset or Self test Button

Plug-in terminals

Diagnostic Leds

Front layout

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Ethernet TCP/IP

4Q2007

TeSys Port: Ethernet/Modbus

2Q2007


Network Protocol connectivity

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External load CT

LT6CT... orLUTC… or

Customer Choice

Integrated CT for current range up to 100A Loops for adapting the current More loops increase the accuracy

External CT to expand the current range up to 810 A

Controller accept 5A and 1A secondary signal from external CT


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Ground fault CT (current =0 => no

ground fault)

External ground CT for precise ground protection Measures as a level significantly lower than internal ground fault (20 mA

to 10 A)


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Additional Motor Protection

• Over / Under Voltage

• Over / Under Power Factor

• Over / Under Power

• Load shedding

Additional Input

• 4 discrete inputs

Power Supply

• Powered by Controller

Assembling

• Side by side or

•Remote

Expansion Module

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3 Phase inputs Voltage (0 to 690 VAC)

Controller RJ45 port

HMI/PC connection

4 discrete inputs(external powered inputs)

Expansion module powered by the controller

Status indication Leds

Expansion Module

Front layout

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Operator Terminal

One to ManyApplication

One to OneApplication

Magelis XBTN410• Local Control• Configures parameters • Displays real-time values• Alarm monitoring

Magelis XBTN410• Local Control• Configures parameters • Displays real-time values• Alarm monitoring

• 24V DC supply needed• XBTZ938 cable • Modbus protocol for data

tranfering

• 24V DC supply needed• XBTZ938 cable • Modbus protocol for data

tranfering

Mahelis XBTN410: Configuration, Display & Control

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One to OneApplication

LTMCU Device• Local Control• Configures parameters • Displays real-time values• Alarm monitoring

LTMCU Device• Local Control• Configures parameters • Displays real-time values• Alarm monitoring

• Powered by MMC• XBTZ938 cable

• Powered by MMC• XBTZ938 cable

Available on 3Q2007

Available on 3Q2007

Control Operator Unit: Configuration, Display & Control

Operator Terminal

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PowerSuite Software

One to One Application or

One to Many Application

PowerSuite Software• Configures parameters • Displays real-time values• Alarm monitoring• Logic block programming

PowerSuite Software• Configures parameters • Displays real-time values• Alarm monitoring• Logic block programming

• RS232/485 Converter:

VW3A8106• Direct ethernet 8 pin cable:

VW3A8306R10

• RS232/485 Converter:

VW3A8106• Direct ethernet 8 pin cable:

VW3A8306R10

Configuration, Display & Control

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Network architecture

PLC DCS

Ethernet TCP/IP

A15

TeSys T on the network :• Remote Control• Configures & sets up the

functions • Monitoring

TeSys T on the network :• Remote Control• Configures & sets up the

functions • Monitoring

• Network Connection Port on the front (picture shows RJ45 for Modbus)

• Terminal Strip(For DeviceNet, only terminal strip is presented)

• Network Connection Port on the front (picture shows RJ45 for Modbus)

• Terminal Strip(For DeviceNet, only terminal strip is presented)

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Part number

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Custom mode

Remote reset

Two-speed

Manual reset

Automatic reset

Controller

Two-step

Reverser

Independant

Overload

Remote mode

Local mode : Terminal strip or HMI

Controller & expansion module

Control functions

Motor Control Modes

Operating Modes

Fault Management

Motor Control Functions

Depending on the controller configuration

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6 HMI or Powersuite port connection

7 Cable connection (controller & expansion)

8 Network port

6 HMI or Powersuite port connection

7 Cable connection (controller & expansion)

8 Network port

Power Wiring

2 3

4

5

76

8

Expansion moduleController

11 Circuit breaker

2 Contactor

3 Control power supply (24VDC / 100-240VAC)

1 Circuit breaker

2 Contactor

3 Control power supply (24VDC / 100-240VAC)

4 Ground fault current transformer

5 PTC thermistor (binary or analog)

4 Ground fault current transformer

5 PTC thermistor (binary or analog)

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6 logic input - Internal supplied power

6 logic input - Internal supplied power

Fault relay output

97-98: NO ; 95-96: NC

Fault relay output

97-98: NO ; 95-96: NC

4 logic input require external power

isolated with input on the controller

4 logic input require external power

isolated with input on the controller

2 control relay output

2 control relay output

Warning relay output

Warning relay output

Control Wiring

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Control Modes - Local Control

• Control local mode selection is defined by input I.6: 0= Local mode

• Control local channel setting: 0= Local Terminal, 1= Local HMI

• Local Stop Command will always be responded regardless of the control mode

• Control local mode selection is defined by input I.6: 0= Local mode

• Control local channel setting: 0= Local Terminal, 1= Local HMI


Control Through Magelis HMI

Control Through Magelis HMI

Control Through Terminnal Strips

Control Through Terminnal Strips

Network

Monitor Through Network

Monitor Through Network

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Control Modes - Remote Control

• Control Remote mode selection is defined by input I.6: 1= Remote mode

• The bumpless parameter determines the behavior of outputs O1 & O2 when changing control mode. If this parameter is enable the outputs remain the same position when there is a changing control mode.


• Control Remote mode selection is defined by input I.6: 1= Remote mode

• The bumpless parameter determines the behavior of outputs O1 & O2 when changing control mode. If this parameter is enable the outputs remain the same position when there is a changing control mode.


HMI only for MonitoringHMI only for Monitoring

Terminals only for Signal InputTerminals only for Signal Input

Network

Control Command Through Network

Control Command Through Network

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Note : The selected operating mode determine the behavior of all controller inputs and outputs.

Note : The selected operating mode determine the behavior of all controller inputs and outputs.

Operating Modes

Pre-configured operating mode Overload : The Start/Stop of the motor is realized by a mechanism other

than the controller Independent : Direct on line full voltage non reversing motor starting Reverser : Direct on line full voltage reversing motor starting Two-Step : Reduced voltage starting motor Two-Speed : Two-Speed motor for motor types : Dahlander, Pole

Changer

Custom operating mode PowerSuite logic editor : provides logic functions (Boolean, Register,

Timers, Counter,…) that manage the controller behavoir to create a user mode

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Operating Modes Example

The diagram is an example using the Tesys T in a Direct-On-Line starting motor

The diagram is an example using the Tesys T in a Direct-On-Line starting motor

The switch Start/stop command the relay output O1

The switch Start/stop command the relay output O1

2 wire control :input remain active as long as an active signal is present on the input

2 wire control :input remain active as long as an active signal is present on the input

2 Wire

D.O.L. Control

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The Start push button I1 commands contactor KM1then KM2 and in a second time the contactor KM3.

The Start push button I1 commands contactor KM1then KM2 and in a second time the contactor KM3.

Transit Conditions (step 1 to step 2) :Motor step 1 to 2 time out or current falling below the motor step 1 to 2 threshold

Transit Conditions (step 1 to step 2) :Motor step 1 to 2 time out or current falling below the motor step 1 to 2 threshold

The diagram is an example of the Tesys T reduced voltage starting motor such as Wye-Delta (see picture) or Open transition primary resistor or open transition autotransformer

The diagram is an example of the Tesys T reduced voltage starting motor such as Wye-Delta (see picture) or Open transition primary resistor or open transition autotransformer

3 Wire

Star-Delta Control

Operating Modes Example

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Custom Operating Mode - 2 Languages

Function Block Diagram

Function Block Diagram

List Language

List Language

Possibility to use an existing logic file to modify the logic command that manage controller behavior

Possibility to use an existing logic file to modify the logic command that manage controller behavior

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Motor Protection functions

Depending on the controller configuration

Controller Controller & Expansion module

Functions

Thermal overload (inverse & definite time)

Current phase (imbalance, loss, reversal)

Under/OverCurrent

Long start, Jam

Ground current

Motor temperature sensor

Rapide cycle lockout

Voltage phase (imbalance, loss, reversal)

Under/OverVoltage

Voltage load shedding

Current

Under/OverPower factor

Under/OverPowerPower

Voltage

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Metering & Monitoring Functions

Motor control states, motor operating time

Max. current & start time of the last start

Time to trip & time to reset

Connection (CT, temperature sensor, comm.)

Internal watchdog faults, internal temperature

Control command

Fault history

Motor control function counts

Diagnostic fault counts

Protection fault counts

Thermal capacity & motor temperature

Power (power active/reactive, power factor)

Voltage (line to line, imbalance, frequency)

Current (line, average, ground, ph. imbalance)

Controller Controller & expansion module

Metering and monitoring functions

Measure

Statistics

Diagnostics

Motor states

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Metering & Monitoring Functions

Monitoring Interface

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Monitoring: Statistics

Counting log for every kind of faults Protection faults : overload, overcurrent, … Diagnostics faults : HMI port com loss, internal fault, …

Recording the motor control history Motor starts count and operating time Motor starts per hour Rapid cycle lockout count Load shedding count Last start record

Recording the last 5 faults Fault code Date and time Value of parameters &

measurements

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Monitoring: Diagnostic faults

Internal faults Watchdog : stack over/underflow Temperature

Control command checks Start /stop command (current checking after the command) Run /stop check back (current checking during the stage)

Connection fault Current Transformer connection Voltage connection Temperature sensor connection

Communication loss Local terminal connection Communication loss : HMI, Network, expansion module

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Monitoring: Motor states

Operating states Ready Start Run Not ready

Thermal overload status Time to trip (before the fault occurs) Time to reset (after a thermal overload occurs)

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Conclusion

Summary

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Conclusion

Native Open Communication

"I use the same device for any protocol network"– Open to all main communication protocols, TeSys T provide an high

level of adaptability in any kind of application

High level of applicability

"I have everything in one device" The most important Control and Protection features are available through

the Controller without any additional optional module. All that make everything easier: Selection, Engineering, Implementation and Utilization

Robust design

"I want a device that guarantee the continuity of service"– Power & Control function in one device

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for your attentionTT hanks

Documents

1 TeSys T Motor Management System Customer Presentation