1 Subodh Kumar Textile Commissioner India: Current Trends and Opportunities in Technical Textiles 25-04-2005.

  • Published on
    02-Apr-2015

  • View
    215

  • Download
    2

Transcript

<ul><li>Slide 1</li></ul><p>1 Subodh Kumar Textile Commissioner India: Current Trends and Opportunities in Technical Textiles 25-04-2005 Slide 2 2 Other terms used Industrial Textiles Functional Textiles Performance Textiles Engineering Textiles Invisible Textiles High-tech Textiles Definition Technical Textiles are textile materials manufactured mainly for their technical performance and functional properties. Technical Textiles Slide 3 3 Some examples of day-to-day use of Technical Textiles Kitchen Floor Mops, Tea Bags, Coffee Filters. Clothes Collar / Cuff Interlinings, Shoulder Pads, Waddings in Jackets. Shoe Lining, Insoles, Toe Stiffners, Synthetic Uppers. Car Carpets, Roof-liners, Seat belts, Tyres, Airbags. Civil Engineering Geotextiles in Roads, Railway Tracks, Soil Erosion, Slope Stabilisation, Flyovers, Pond/Canal lining, Landfills. Furnishing Carpets, Vertical Blinds, Wall Coverings. Factory Dust Collection Filter Bags, Liquid Filtration, Clean Air Filters of AC systems, Battery separators. Hospital Masks, Gowns, Caps, Bandage. Hygiene Baby Diaper, Sanitary Napkin, Wet Tissues, Incontinence Diaper. Bed Blanket, Quilts, Mattresses, Bed sheets, Pillows. Technical Textiles Slide 4 4 Growth of Technical Textiles 20002010CAGR (%) Quantity (bn. kgs.) 17243.51 Value (bn. US $) 931273.16 Technical Textiles World Scenario Source : DRA. Slide 5 5 Fibre Consumption of textiles World Scenario Technical Textiles Total consumption 60 bn. kgs. (2000) 43 17 Slide 6 6 Technical textile consumption by Region World Scenario Technical Textiles Total consumption 17 bn. kgs. (2000) Slide 7 7 Fiber consumption in Technical Textiles World Scenario Technical Textiles * - Others include specialised fibres &amp; yarns / high performance fibres /yarn. Slide 8 8 Product wise consumption World Scenario Technical Textiles Slide 9 9 Global end use of fabric World Scenario Technical Textiles Total fabric consumption 11 bn. kgs. (2000) Slide 10 10 End use consumption of nonwoven fabrics World Scenario Technical Textiles Total consumption 2.2 bn. kgs. (2000) Slide 11 11 Market size and potential of Technical textiles 4.80 5.97 9.15 Technical Textiles Indian Scenario Technical textile component 3.32 4.17 6.45 % of global consumption 3.504.005.60 Slide 12 12 Growth of technical textiles in the World vis--vis indigenous technical textiles (US $ bn.) 20032007 CAGR (%) World technical textiles1021163.16 Indigenous Technical textiles (Technical textile component) 5.97 (4.17) 9.15 (6.45) 11 (12) Technical Textiles Indian Scenario Slide 13 13 Indigenous production of technical textile products is limited and scattered. The demand for many of the items is met through imports, i.e., defence &amp; police forces. Large untapped potential exists for potential investors. Some of the products can be produced by minor alteration in the existing production set up. Indian Scenario Technical Textiles Indian Scenario Slide 14 14 Most of the fibre/yarn required by technical textiles are indigenously produced. Speciality fibres / yarns not produced can be imported. Speciality fibres have special properties, i.e., ballistic &amp; thermal protection, high temperature protection and electrical insulation, chemical resistance, anti stick property, resistance to UV radiation, resistance to acids, solvents etc. Major usage in technical textiles is of woven fabrics which is produced in India, only production of non-woven is limited in the country. Indian Scenario Technical Textiles Indian Scenario Slide 15 15 Probably the only Industry with a Negative Definition Does not say what it is, but what it is not. In Conventional Textiles, Fibre is first Spun into Yarn and then Yarn is Woven / Knit into Fabric. In Nonwovens, as the name suggests, there is no Weaving. Therefore, No Yarns No Spinning. Fibres are directly converted into Fabric. Technical Textiles Nonwovens Slide 16 16 Nonwoven manufacturing consists of two basic processes: Opening of Fibres and laying them into a Web / Batt Bonding of the Fibres in the Web / Batt into Fabric The type of Nonwoven is decided by the Bonding Process Technology Technical Textiles Nonwovens Slide 17 17 The Bonding Process is the essence of Nonwoven Technology. Mechanical Bonding Needle Punching Stitch Bonding Hydro-entanglement (Spun-lace) Chemical Bonding Binder Application Wet Powder Application Dry Thermal Bonding Calendar Hot Air Spun Bonding / Melt Blown Bonding technologies Nonwovens Technical Textiles Slide 18 18 Garment Interlinings Air &amp; Liquid Filter Media Pollution Control Bag Filter Media (Dust Collectors) Geo-textiles Disposable Wipes and Surgical Dressings Coating Substrates Shoe Insoles, Stiffeners, Liners Furnishing &amp; Decorative Fabrics Thermoplastic Felts for Automobile &amp; other Technical Application Nonwovens product range Technical Textiles Nonwovens Slide 19 19 Govt. has appointed an Expert Committee on Technical Textiles (ECTT) to - Assess the market size and potential of technical textiles. Prepare project profiles for potential items. Formulate an action plan to promote the growth of technical textiles. The committee has carried out the detailed survey and the observations made are based on the survey conducted by the committee. Govt. of India initiative to promote technical textiles Technical Textiles Indian Scenario Slide 20 20 The ECTT assessed the segment wise market size and potential of different items considering production, import and exports. Technical Textiles Indian Scenario Market size and potential of technical textiles Slide 21 21 Market size and potential of technical textiles GEOTECH Products : Geotextiles, Geogrids, Civil Engineering. Technical Textiles Indian Scenario Technical textile component Slide 22 22 OEKOTECH Products : Environment Control : Municipal solid Waste, Industrial hazardous waste etc. Technical Textiles Indian Scenario Market size and potential of technical textiles Technical textile component Slide 23 23 PROTECH Products : Fire retardant textiles, Ballistic protective clothing etc. Technical Textiles Indian Scenario Market size and potential of technical textiles Technical textile component Slide 24 24 HOMETECH Products : Fiberfill (including fibre from recycled polymer waste), Jute Carpet backing cloth, Stuffed toys, Blinds. Technical Textiles Indian Scenario Market size and potential of technical textiles Technical textile component Slide 25 25 MOBILTECH Products : Seat belts, Air bags, Nylon tyre cord fabric, Seat covers, Car body covers, Automobile interior carpets, Helmets, Headliners, Insulation felts. Technical Textiles Indian Scenario Market size and potential of technical textiles 1276 1663 2723 1169 1382 1699 Technical textile component Slide 26 26 PACKTECH Products : Polyolefin woven sacks including flexible intermediate bulk containers (FIBC), Soft luggage products, Food grade jute bags, Jute sacks and Hessian. Technical Textiles Indian Scenario 3588 4602 7359 Technical textile component 31984086 6497 Market size and potential of technical textiles Slide 27 27 MEDITECH Products : Sanitary napkins, Incontinence diapers, Baby diapers, Surgical dressings, Healthcare textiles, Sutures, Medical devices &amp; implants. Technical Textiles Indian Scenario 1193 1483 2340 Technical textile component 778933 1423 Market size and potential of technical textiles Slide 28 28 AGROTECH Products : Fishing nets &amp; Fishline, Shade fabrics, Woven and non woven covers for crops, Mulch mat. Technical Textiles Indian Scenario Technical textile component Market size and potential of technical textiles Slide 29 29 INDUTECH Products : Conveyor belts, Hoses, Ropes, Drive belts, Computer ribbons, Battery separators, Filtration products, Decatising cloth, Bolting cloth. Technical Textiles Indian Scenario 2622 3112 4485 Technical textile component 819 962 1369 Market size and potential of technical textiles Slide 30 30 SPORTTECH Products : Sports footwear T.T. Shoe Component, Sports Composites, Sleeping bags, Artificial Turf, Ballooning fabrics, Parachute fabrics. Technical Textiles Indian Scenario 5390 6284 8490 Technical textile component 1310 1534 2050 Market size and potential of technical textiles Slide 31 31 BUILDTECH Products : Hoardings / Signages, Scaffolding nets, Awnings and canopies, Tarpaulins. Technical Textiles Indian Scenario Market size and potential of technical textiles Technical textile component Slide 32 32 CLOTHTECH Products : Shoe laces, Sewing threads, Interlinings, Zip fasteners, Narrow fabrics (elastic, rigid velcro and labels), Taffeta fabric. Technical Textiles Indian Scenario Technical textile component Market size and potential of technical textiles Slide 33 33 The ECTT got the project profiles made of certain potential items. The profiles cover MES, project cost, names of machinery suppliers, potential demand, profitability, BEP, IRR and payback period etc. Project profiles Technical Textiles Indian Scenario Slide 34 34 Needle-punch project Market Size (Rs. crore) 2001-0250 Mostly met through imports. 2003-04150 2007-081320 End use applications Geotextiles Needle-punch carpets Filtration Insulation felts etc. Headliners Investment required (Rs. crore) 46.83 Net profit to sales (%) 13 BEP (%) 51 IRR (%) 12 Payback period (Years) 6.32 Technical Textiles Indian Scenario Slide 35 35 Geogrid project Market Size (Rs. crore) 2001-0210 Mostly met through imports. 2003-0450 2007-08 214 End use applications Re-enforcement applications: steep slopes Embankment stabilization asphalt reinforcement Investment required (Rs. crore) 9.59 Net profit to sales (%) 22 BEP (%) 48 IRR (%) 31 Payback period (Years) 3.33 Technical Textiles Indian Scenario Slide 36 36 Healthcare disposables project Market Size (Rs. crore) 2001-023 2003-0411 2007-08120 End use applications gowns Caps uniforms surgical covers masks beddings Investment required (Rs. crore) 2.53 Net profit to sales (%) 3 BEP (%) 73 IRR (%) 10 Payback period (Years) 7.09 Technical Textiles Indian Scenario Slide 37 37 Spunbond project Market Size (Rs. crore) 2001-0214 Mostly met through imports. 2003-0425 2007-08111 End use applications Sanitary hygiene medical and surgical agriculture headliners Investment required (Rs. crore) 64.29 Net profit to sales (%) 18 BEP (%) 52 IRR (%) 15 Payback period (Years) 5.57 Technical Textiles Indian Scenario Slide 38 38 Spunlace project Market Size (Rs. crore) 2001-023 Entirely imported. 2003-0432 2007-08243 End use applications Wipes cosmetic cotton pads hospital use Investment required (Rs. crore) 52.43 Net profit to sales (%) 25 BEP (%) 28 IRR (%) 41 Payback period (Years) 2.39 Technical Textiles Indian Scenario Slide 39 39 Surgical dressing project Market Size (Rs. crore) 2001-02450 2003-04520 2007-08694 End use applications wound care products castings &amp; bandages Investment required (Rs. crore) 22.02 Net profit to sales (%) 7 BEP (%) 61 IRR (%) 28 Payback period (Years) 4 Technical Textiles Indian Scenario Slide 40 40 Seat belt webbing project Market Size (Rs. crore) 2001-0296 (9) Entirely imported. 2003-04260 (25) 2007-08373 (36) End use applications Passenger cars Light / medium / heavy trucks Aircrafts Helicopters Buses Investment required (Rs. crore) 2.80 Net profit to sales (%) 6 BEP (%) 62 IRR (%) 16 Payback period (Years) 5.31 Technical Textiles Indian Scenario Slide 41 41 Coating project Market Size (Rs. crore) 2001-021318 2003-041571 2007-082422 End use applications Hoardings and signages soft luggage material awnings and canopies umbrella fabrics, airbags FR textiles (coated) scaffolding nets tarpaulins and tents Investment required (Rs. crore) 6.58 Net profit to sales (%) 8 BEP (%) 53 IRR (%) 27 Payback period (Years) 3.90 Technical Textiles Indian Scenario Slide 42 42 Circular warp knitting project Market Size (Rs. crore) 2001-0240 2003-0450 2007-0871 End use applications Knee calf and ankle support cervical aids traction kit and spares headache band blood pressure cuff, arm board multipurpose restraint strap etc. Investment required (Rs. crore) 2.73 Net profit to sales (%) 14 BEP (%) 60 IRR (%) 35 Payback period (Years) 3.09 Technical Textiles Indian Scenario Slide 43 43 Sanitary napkins Market Size (Rs. crore) 2001-02336 (8) 2003-04430 (11) 2007-08699 (17 End use applications Sanitary napkins European technology Chinese technology Investment required (Rs. crore) 9.844.26 Net profit to sales (%) 8- BEP (%) 7674 IRR (%) 2225 Payback period (Years) 4.424.14 Technical Textiles Indian Scenario Slide 44 44 Incontinence diapers Market Size (Rs. crore) 2001-0220 (0.36) Entirely imported. 2003-0454 (1) 2007-08135 (2) End use applications Incontinence diapers European technology Chinese technology Investment required (Rs. crore) 18.938.77 Net profit to sales (%) 11- BEP (%) 66 IRR (%) 4243 Payback period (Years) 2.742.75 Technical Textiles Indian Scenario Slide 45 45 Baby diapers Market Size (Rs. crore) 2001-0270 (2) 2003-0480 (2) 2007-08105 (3) End use applications Baby diapers European technology Chinese technology Investment required (Rs. crore) 17.107.36 Net profit to sales (%) 9- BEP (%) 6972 IRR (%) 4133 Payback period (Years) 2.833.35 Technical Textiles Indian Scenario Slide 46 46 Taffeta fabric project Market Size (Rs. crore) 2001-029 Entirely imported. 2003-0410 2007-0818 End use applications Lining, umbrella cloth, wind cheater, kites, courier bags, variety of domestic bags, artificial flowers, sleeping bags, tents, substrate for coating materials, range of other applications Investment required (Rs. crore) 4.60 Net profit to sales (%) 4 BEP (%) 57 IRR (%) 9 Payback period (Years) 4.40 Technical Textiles Indian Scenario Slide 47 47 Strategies to promote the growth of technical textiles Technical Textiles Indian Scenario Fiscal &amp; financial support Concessional rate of 5 percent customs duty on specified 22 machinery. Concessional customs duty on specified 35 high performance fibres and yarns. Reduction in excise duty on man-made fibre and filament yarns. Withdrawal of excise duty exemption on sanitary napkins / baby diapers / incontinence diapers. Slide 48 48 Institutional support Technical Textiles Indian Scenario Setting up of Centres of Excellence with the following facilitates: Facilities for testing and evaluation of technical textiles. Developed as a national and international accreditation center. Development of Resource Centre with I.T. infrastructure. Facilities for indigenous development of prototypes. Facilities for training of core personnel. Facilities for regular training of personnel from the industry. Creating awareness. Slide 49 49 Strategies for demand enhancement measures Technical Textiles Indian Scenario Mandatory use: Geotextiles The use of geosynthetics for construction of road where subsoil CBR is less than 3 and asphalt pavement overlay. Use of fire retardant textiles The use of fire retardant textiles in all public places where the public has access irrespective of the number of persons as stip...</p>

Recommended

View more >