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1-Saddle CNC Lathe

1-Saddle CNC Lathe - Logismarket · PDF fileOkuma s LB series of NC lathes have always been pioneers, ... for easy use even without memorizing the G/M codes. ... Complete multitasking

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1-Saddle CNC Lathe

1

Birth of the LB that transcends LBOkuma s LB series of NC lathes have always been pioneers,

leaving a path for others to follow behind.The LB series thus has an obligation to respond to the needs of the times, open

possibilities for the next generation, and deliver new value to customers worldwide. That means constantly developing LBs that transcend LB.

Okuma’s advanced technology in its SPACE TURN EX series continues to write new pages in world standards for machining quality, speed, power & torque,

multitasking, ease of operation, and more.

2

The machine against whichall others will be measured

� Application of Thermo-Friendly Concept

� Slanted-box bed construction

Highest Quality

� Equipped with new high-power, high-torque PREX motor

� Combination of larger and faster spindle

� Large through-hole diameter, large working range

� Equipped with newly-developed compact PREX motor

� Top rotation speed, horsepower, and torque in its class

Super Rigidity Speed

� Unsurpassed ease of operation

� Operator-friendly OSP-P200L

Easy to Operate

� Abundant series variation

� NC tailstock standard equipment

Extreme Versatility

3

Highest Quality

Machining dimensional change

over time: ø5 µm*

Actual data [LB2000 EX turning] (ambient temperature: 8C° change)

* ø0.0002 in.

OD dimensional change Ambient temperature change

0

-5

0

5

10

2 4 6 8 10 12

Elapsed time (Hr)

OD

cha

nge

(øµm

)

14 16 18

ø5 µm

8C° changeRoomtemp

4

High accuracy specifications overall assuremachining with high thermal stability

Okuma's Thermo-Friendly Concept is used on all the LB EX machines for extraordinary machining accuracy, using our unique machine design and thermal deviation compensation system. Outstanding thermal stability in long-time continuous operation, multitasking, front and back side machining with a subspindle, and even Y-axis machining without troublesome compensation or warming up.

Thermo-Friendly Concept forunparalleled thermal stability

The next evolution of the slanted-box bed construction that has been highly praised as a "rugged, Okuma-like construction" in the SPACE TURN series. The primary units of headstock and turret on a box bed is optimally placed for outstanding thermal stability and high rigidity. Exhibits stable machining accuracy even in heavy cutting.

Slanted-box bed configuration withsuperior construction and rigidity

Standard spindle

0.4 µm/at 2,500 min-1

� Cycle time: 60 sec

� Cutting conditions

� Workpiece material: BsB

� Standard spindle � Standard spindle: 0.3 µm/at 2,500 min-1

X-axis travel: 60 mm3 repetitions/cycle

Roundness* Tool nose uniformity* (for better surface roughness)

Heat sources eliminated and thermal deformation suppressed from the machine's construction

Slanted-box bed achieves outstanding thermal stability and high rigidity

Thermal deformation minimized on Z-axis

Optimized X-axis feed element

Machining dimensional change over time: ø5 µm*Actual data [LB2000 EX turning] (ambient temperature: 8C° change)

Spindle speed : 4,000 min-1

Cutting depth : 0.1 mmFeed : 0.05 mm/rev

* ø0.0002 in.

0.4μm

Material: BsB

0 mm-4.0

-2.0

0.0

2.0

4.0

(µm)

1.00

0.3 µm

2.00 3.00

2,500 min-1 Outer perimeter

0

-5

0

5

10

2 4 6 8 10 12

Elapsed time (Hr)

OD

cha

nge

(øµm

)

14 16 18

ø5 µm

8C° changeRoomtemp

OD dimensional change Ambient temperature change

2,500 min-1

* Actual data

5

Super Rigidity Speed

Improved productivity: 20% shorter cycle time*

0 500 (Sec)

Turning Milling

Workpiece

6-M8, 20 deep2885

Previous machine

LB2000 EX

Non-cutting time

2.8 minutes (20% less)

14.7 minutes

11.9 minutes ø10

35

* Previous machine comparisonActual data

6

Spindle with a larger bearing internal diameter of ø100 mm can accommodate larger workpieces, and a turning capacity of 2 mm2 is achieved with a high-speed, wide-area full power PREX motor. Stable, high quality machining, from heavy to high speed cutting.

Cylindrical, heavy-duty cutting

Drilling

Bearing ID ø100 (bore ø62)

6,000 min-1

11/7.5 kW (15/10 hp)

160 N•m (118 ft-lbf)

Built-in PREX motor—Okuma's own powerful motor—retains full power over a wide area. There are no gears or belts that can cause vibration or bending, for stable machining without chatter.

X: 25 m/min (984 ipm)

Z: 30 m/min (1,181 ipm)

5.4 sec (6,000 min-1)

0.1 sec/index

12 m/min (472 ipm)

Standard spindle High power specs Big bore specs

ø100, 6,000 min-1

11/7.5 kW (20 min/cont)160 N•m (118 ft-lbf)

ø100, 6,000 min-1

15/11 kW (15 min/cont)202 N•m (149 ft-lbf)

ø120, 5,000min-1

22/15 kW (15 min/cont)350 N•m (257 ft-lbf)

Turning 2 mm2

(Workpiece: S45C)

� Spindle size

� Rapid traverse

� Spindle start/stop

� Turret rotate

� NC tailstock rapids

� Spindle speed

� Output

� Torque

Spindle/motor variations

Huge reduction in machining time with an original high power motor and faster machine movements

New PREX motor on the spindle gives turning capacity of 2 mm2

Reduced operation time achieved with higher speed machine movements

2.0 mm2 (0.003 in.2)Cutting speed V: 150 m/min (492 fpm)Cutting depth t : 4.0 mm (0.16 in.)Feedrate f : 0.5 mm/rev (0.02 ipr)

ø30 (ø1.18) carbide throwaway drillCutting speed V: 100 m/min (328 fpm)Feedrate f : 0.2 mm/rev (0.008 ipr)

[Actual data](15/10 hp)

PREX motor 11/7.5 kW

ø140 flat

(ø3.

93)

(ø2.

44)

φ62

φ100

10

1

5

10

kW

50

100

N·m

160 N·m109 N·m

66 N·m45 N·m

Spindle speed

50 100 500 6,000660 1,600

1,000min-1

7.5kW (cont)

11kW (20 min)

1

10

5

50kW

50

10

5

100

500

N·m

202 N·m148 N·m

75 N·m55 N·m

15kW (20 min)15kW (15 min)11kW (20 min)11kW (cont)

Spindle speed

50 100 500 1,000710 1,900 min-1

1

10

5

50kW

100

50

20

500

N·m

350 N·m

239 N·m

145 N·m99 N·m

22kW (20 min)

15kW (cont)

22kW (20 min)

15kW (cont)

Spindle speed

Out

put

Tor

que

Out

put

Tor

que

Out

put

Tor

que

6,000 50 100 500 5,0001,00045 600 1,450 min-1

7 8

Compact, high-power, high-torque PREX motor also used for milling spindle of the multitasking V12 radial turret. This combined with a powerful, highly rigid bolt clamp system greatly increases multitasking speed.

6,000 min-1

5.5/3.7 kW (7.5/5 hp)

31.3/20.9 N•m (23/15.4 ft-lbf)

ø140 flat 6-in. chuck

8-in. chuck

10-in. chuck

JIS A2-6

0.1 sec/ index

0.4 sec (6,000 min-1)

1.2 sec

Wide working range

Max machining dia: ø430 mm (M turret: ø360 mm)

6,000 min-1

5.5/3.7 kW (2 min/cont)31.3 N·m (23 ft-lbf)

End millingChip volume 45 cm3/min (2.7 in.3/min)ø20 4-blade roughing end millCutting speed V: 35 m/min (115 fpm)Cutting depth t : 10 mm (0.39 in.)Feedrate f : 0.4 mm/rev (0.016 ipr)

Drillingø17.5Cutting speed V: 30 m/min (98 fpm)Feedrate f : 0.25 mm/rev (0.01 ipr)

Tapping M16 P2.0(Synchronized tapping)

Spindle thru hole: Bigger

Distance between centers: 300 mm

� M spindle

� Output

� Torque

� Turret rotate

� M-spindle start/stop

� M-M switch

Milling capacity 45 cm3/min(Workpiece: S45C)

Milling tool spindle

� Standard spindle

� Big-bore spindle

Greater efficiency with highest milling performance in its class and fast tool change times

Compact new PREX motor gives milling performance of 45 cm3 /min

Reduced operation time achieved with higher speed machine movements

1

0.5

0.1

5

10kW

5

10

50

100

N·m

31.3 N·m

20.9 N·m

5.5 kW

3.7 kW

Spindle speed

50 100 500 1,000 6,00045 1,680 min-1

Out

put

Tor

que

� Standard spindle ø62 mm (ø2.44 in.)

� Big-bore spindle ø80 mm (ø3.15 in.)

[Actual data]

9

Easy to OperateOne CPU control for simulations, NC commands, and no machine following error

OSP-P200LThe Okuma Control for the New Era

10

� Large 15-inch display The display area is 2.1 times larger than previous models, increasing operation efficiency with the display of abundant machining information.

� Touch panel A tough dirt- and scratch-resistant panel is used so that data can be directly manipulated for huge improvement in work efficiency.

� USB ports Two USB ports are standard. Various peripheral devices can be connected for the intended use, such as USB memory for the transfer of large NC programs or bar recorders for production control.

Easy modelingfunction

� Collision avoidance in all settings, including manual and automatic operation, and huge reductions in setup and first part machining time. Various setting methods are

provided in modeling as well, from simple dimension input to 3-dimensional CAD data.

Programs can be created and run from a single process sheet, for easy use even without memorizing the G/M codes. Windows the operator wants to work on can be moved directly as with personal computer shortcut keys. Work operations are reduced up to 76%, greatly increasing work efficiency.

Excel files can be operated on the OSP, so that machining guidelines can be created in Excel files and referenced during setup work. Zero point, tools, and common variables can also be set and referenced from an Excel file.

Process sheet

Zero setting

Personal computer touch for ease of useMany other functions including collision prevention

and interactive operation

Easy-to-read, easy-to-usetouch panel system

Collision Avoidance System for peace of mind

Advanced One-Touch IGF minimizes bothersome input

One-Touch Spreadsheet for standardization of process control and setup

Machine stoppedbefore collision

11

Extreme Versatility

12

Up to 10 pairs of tailstock positions can be set, enabling continuous machining of workpieces with 10 different lengths without setup. In addition, thrust can be switched between high and low without resetting the workpiece. High accuracy positioning is also possible with a high speed linear guide employing a ball screw guide.

A variety of milling operations can be accommodated with high-accuracy, wide-range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking (MY specifications).

Y-axis

50

50

X-axis

Ys-axis

With these sub-spindle specifications, front and back machining can be done on a single LB2000 EX.Interference is not a worry even in back face machining with a multitasking V12 radial turret(W, MW specifications).

� Tailstock thrust

� Rapid traverse

�Travel

�Y-axis rapid traverse

� Approach

� Retract

0.5~3 kN

12 m/min (472 ipm)

10 m/min (394 ipm)

12 m/min (472 ipm)

100 mm (+50~-50)[3.94 in. (+1.97~-1.97)]

12.5 m/min (492 ipm)

ø100 mm (3.94 in.) 6,000 min-1

11/7.5 kW (15/10 hp) (20 min/cont)88/60 N•m (65/44 ft-lbf)

Providing rich variation and optimum ease of use

NC tailstock that shortens setup and automates center work is standard equipment

Complete multitasking with Y-axis functionsOne chuck machining even with irregularly shaped workpieces

Integrated operations withsub-spindle

Note: Please select a hyrdraulic quill for face driver machining applications.

Sub-spindle

5

1

5

10

kW

10

50

100

N·m

88 N·m60 N·m

39 N·m27 N·m

11kW (20 min)7.5kW (cont)

Spindle speed

0.1 100 500 1,000 6,000502,7001,200 min-1

Out

put

Tor

que

13 14

Chuck

Drive

E kitHollow 6 in.B-206-01SS1243

BB kitHollow 6 in.B-206-01SS1452

D kitHollow 8 in.B-208-01SS1452

Chucking Kit Chuck table

Machine Specifications

Capacity

Travels

Spindle

Sub-spindle

Turret

Milling tool

Feedrates

Tailstock

Motors

Machine size

CNC

Swing over bedSwing over saddleDistance between centersMax turning diaMax work lengthX axisZ axisY axisC axisSpindle speedSpeed rangesSpindle noseSpindle bore dia / Front bearing diaSpindle speedSpeed rangesSpindle noseSpindle bore dia / Front bearing diaTypeNo. of toolsOD tool shankID tool shank diaTurret rotationSpindle speedSpeed rangeRapid traverse (X-Z, Y)Tailstock rapidsRapid traverse (W)Rapid traverse (C)Cutting (X-Z-Y)Tapered bore type (revolving center)Quill travelMain spindleSub-spindleMilling tool spindleAxis driveTailstock travelSub-spindle travel�Coolant pumpHeightFloor spaceWeight (w/ CNC)Okuma

ModelItemT

150 (5.91)

––

3,250 (7,150)

LB2000 EX (L)

ø430 (ø16.93)

––

V12 NC turretL: 12

––

––

––

C × 300

300 (11.81)

300 (11.81)

12 (472)

MT 4415 (16.34)

2.9 (3.9)

3,400 (7,480)

ø580 (ø22.83)ø470 (ø18.50)

260 (10.24)390 (15.35)

50~6,000 [45~5,000]Infinitely variable × 2 auto ranges (PREX motor coil switching)

ø140 flat (JIS A2-6)ø62 [ø80]/ø100 [ø120] (ø2.44 [ø3.15]/ø3.94 [4.72])

––––

20 (3/4)ø32 (ø1-1/4)

0.1

X: 25, Z: 30 (984, 1,181)

0.001~1,000.000 (0.00004~39.37)

11/7.5 (15/10) (20 min/cont) <15/11 (20/15) (15 min/cont)> (22/15 (30/20) (15 min/cont))

X: 2.8 / Z: 3.5 (3.7/4.7)

Side discharge: 0.25 (0.34), Rear discharge: 0.8 (1.08)1,839 (72)

1,855 × 1,734 (73 × 68)

OSP-P200L

T

150 (5.91)

––

3,350 (7,370)

LB2000 EX (M)

ø360 (ø14.17)

–360˚ (0.001˚ increments)

M-V12 NC turretL / M: 12

45~6,000Infinitely variable

–200

–5.5/3.7 (7.5/5) (2 min/cont)

C × 300

300 (11.81)

300 (11.81)

12 (472)

MT 4415 (16.34)

2.9 (3.9)

3,500 (7,700)

mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)

min-1(rpm)

mm (in.)min-1(rpm)

mm (in.)

mm (in.)mm (in.)

sec/indexmin-1(rpm)

infinitely variablem/min (ipm)m/min (ipm)m/min (ipm)

min-1(rpm)mm/rev (ipr)

mm (in.)kW (hp)kW (hp)kW (hp)kW (hp)kW (hp)kW (hp)kW (hp)mm (in.)mm (in.)

kg (lb)

Standard Specifications & Accessories ModelSpecifications

Spindle

Sub-spindle

Turret

Milling tool(2 min/cont)Tailstock

Standardaccessories

Standardaccessories

CNC

T

T

C × 300 T

C × 300W

V12 bolt clamp

MW

M-V12 radial45~6,000 min-1

PREX 5.5/3.7 kW

ø140 flat 50~6,000 min-1

PREX 11/7.5 kW (15/10 hp) (20 min/cont)

Chuck auto open/close confirm (main/sub)Chuck air blow (main/sub)

Chuck open/close during spindle rotation

LC × 300

V12 bolt clamp

M

––

MY

ø140 flat 50~6,000 min-1

PREX 11/7.5 kW (15/10 hp) (20 min/cont)

NC indexing

Coolant system (water soluble)Work lamp (fluorescent)Full enclosure shielding

Jack screws, foundation washersHand tools

Door interlock (standard)Lube monitor (A-1 + oil source pressure detector)

OSP-P200LNC operation panel, 15-in. color TFT (touch panel)

Program storage; over 2 GBOperation buffer; over 2 MB

NC travelDead quill MT 4

M-V12 radial45~6,000 min-1

PREX 5.5/3.7 kW (7.5/5 hp)NC travel

Dead quill MT 4

LB2000 EX

NC travelDead quill MT 4

ModelSpecifications

Chuck

DriveSub-spindle chuckSup-spindle driveSoft jaws, ASoft jaws, BHard jawsOD-ⅠOD-ⅡOD-Ⅰ-SOD-Ⅱ-SOD-Ⅲ-SOD-Ⅳ-SID-H32ID-Ⅰ-SID-Ⅱ-SID-Ⅲ-SID-H32-S (main)ID-H32-S (sub)DS MT No.1-H40DS MT No.2-H40DS MT No.3-H40BS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 12-H20BS 16-H20Axial mill/drill unitRadial mill/drill unitDummy holderRevolving center*

LB2000 EX

Std ChuckingKit

Solid 6 in.N-06

Y1020

LStd Tooling

Kit

42

6

1

22

ChuckingKit

BB kitE kit D kit

53163

6

11

222222

MChucking

KitBB kitE kit D kit

53162

3

1

22222

2231

Std ChuckingKit

Solid 6 in.N-06

Y1020

WSub Chucking

Kit

Hollow 6 in. B-206SS1243

Std ToolingKit

2221

421

1

22

12

MWTooling

Kit

31

32

222

223

Chucking Kit / Tooling Kit

MY kit specs not available.* MT 4; not available for T model specifications

T

150 (5.91)

--

4,050 (8,910)

C × 300

300 (11.81)

300 (11.81)

12 (472)

MT 4415 (16.34)

2.9 (3.9)

4,200 (9,240)

50~6,000Infinitely variable x 2 auto ranges (PREX motor coil switching)

ø140 flatø62/ø100 (ø2.44/ø3.94)

X: 25, Z: 30 (984, 1,181)-

30 (1,181)

11/7.5 (15/10) (20 min/cont)

-2.8 (3.7)

1,839 (72)2,650 × 1,734 (104 × 68)

ø580 (ø22.83)ø470 (ø18.50)

260 (10.24)

50~6,000(45~5,000)Infinitely variable x 2 auto ranges (PREX motor coil switching)

ø140 flat (JIS A2-6)ø62 [ø80]/ø100 [ø120] (ø2.44 [ø3.15]/ø3.94 [ø4.72])

□20 (3/4)ø32 (ø1-1/4)

0.1

0.001~1,000.000 (0.00004~39.37)

11/7.5 (15/10) (20 min/cont) <15/11 (30/15) (15 min/cont)> (22/15 (30/20) (15 min/cont))

Side discharge: 0.25 (0.34), Rear discharge: 0.8 (1.08)

OSP-P200L

LB2000 EX (MY)

ø360 (ø14.17)

350 (13.78)100 (+50~-50) (3.94 (+1.57 to -1.57))

360˚ (0.001˚ increments)

----

M-V12 NC turretL / M: 12

45~6,000Infinitely variable

X: 25, Z: 30, Y: 12.5 (984, 1,181, 492)

-200

-5.5/3.7 (7.5/5) (2 min/cont)

X: 3.5 / Z: 4.6, Ys: 3.5 (4.7/6.2/4.7)

2,250 (88)1,985 × 1,734 (78 × 68)

LB2000 EX (MW)

791 (31.14)ø360 (ø14.17)

550 (21.65)-

360˚ (0.001˚ increments)

M-V12 NC turretL / M: 12

45~6,000Infinitely variable

200

5.5/3.7 (7.5/5) (2 min/cont)X: 2.8 / Z: 3.5 (3.8/4.7)

4,700 (10,340)

LB2000 EX (W)

791 (31.14)ø430 (ø16.93)

565 (22.24)--

V12 NC turretL: 12

--

-X: 2.8 / Z: 3.5 (3.8/4.7)

4,600 (10,120)

[ ]: Big-Bore specs< >: High-power specs

Optional Specs & Accessories Big-Bore spindleSpindle bearing ID ø120

JIS A2-6 35~5,000 min-1 Spindle motor PREX 22/15 kW (15 min/cont)

High-power spindle PREX 15/11 kW (15 min/cont)Chuck auto open/close confirmChuck high/low pressure switchWork stopper in spindleIn-process gauging systemTouch setter M (manual), A (auto)Revolving center: MT 4Tailstock taper: Built-in center MT 3 Threaded center MT 3High thrust specsLube monitor B-2, C-1, C-2Shower coolant A,BSpindle ID coolant A,BCoolant pump, 0.8 kWCoolant sludge controlCoolant detection; flow volume, levelMist collectorCoolant gunAir blow (blast; chuck, center, spindle ID, turret)Front door auto open/closeChip pan side rearChip conveyor side rear discharge L,HChip bucket L,HAir purge, double wiperBar feederBar pullerNC robotsNC loaders

�Headstock

�Chucking

�Gauges

�Tailstock

�Lubrication

�Coolant

�Air

�Cover

�Chip handling

�Dustproofing

�Automation

15 16

インサイド�ツールホルダベース�

インサイド�ツールホルダベース�

Tooling System

� Commercially available items

� DrillMT 1MT 2MT 3

Drill sleeve DS MT 1-H32DS MT 2-H32DS MT 3-H32

ID-H32

OD-

� OD tool shank20 × 20

(3/4 × 3/4)

OD-

V12 turret(360 across flats)

(14.17)

Boring bar sleevesBS 8-H32BS 10-H32BS 12-H32

BS 16-H32BS 20-H32BS 25-H32

Axial mill/drill unit

Dummy holder

V12 turret(340 across flats)

(13.39)

Drill sleevesDS MT 1-H32DS MT 2-H32DS MT 3-H32

ID-H32

Oil-hole toolholder base H32

ID-H32 (W)

Oil-hole IDH32 (W)

Boring bar sleevesBS 10-H32BS 12-H32BS 16-H32

BS 20-H32BS 25-H32

� Boring bar ø32 (ø1-1/4)

Oil-hole sleevesBS 16-H32UBS 20-H32UBS 25-H32U

� Oil-hole drill ø32 (ø1-1/4)

Radialmill/drill unit

main

sub

Axial mill/drill unit

Dummy holder

V12 turret(340 across flats)

(13.39)

Drill sleeves DS MT 1-H32DS MT 2-H32DS MT 3-H32

Boring bar sleevesBS 10-H32BS 12-H32BS 16-H32

BS 20-H32BS 25-H32

� Boring bar ø32

Oil-hole sleevesBS 16-H32UBS 20-H32UBS 25-H32U

� Oil-hole drill ø32 (ø1-1/4)

Radialmill/drill unit

� Colletsø4, 5, 7, 8, 11, 12, 13, 14,

15, 16, 17, 18, 19, 20

� Colletsø4, 5, 7, 8, 11, 12, 13, 14,

15, 16, 17, 18, 19, 20

OD-

OD-

Oil-hole ID H32

ID-H32

V12 turret(360 across flats)

(14.17)

� Boring barø20 (ø3/4)

� Boring bar ø32 (ø1-1/4)

Boring bar sleeves

Boring bar sleevesDS MT 1-H32DS MT 2-H32DS MT 3-H32

Drill sleeves

ID- -S(H20)(ID: main) (OD: sub)

ID- -S(H20)(ID: main, sub)

ID- -S(H20)(ID: main, sub)

OD- -S(OD, grooving: main)

OD- -S(End: main, sub)

OD- -S(OD: main, sub)

OD- -SStopper (main) OD (sub)

OD- -S(OD: main, sub)

ID- -S(H32)(main)

BS 8-H20BS 10-H20BS 12-H20BS 16-H20

LB2000 EX (W)

ID Turning OD Turning

Turning Mill/Drill

LB2000 EX (L)

LB2000 EX (MW / MYW)

LB2000 EX (M / MY)

Mill/DrillTurning

ID Turning OD Turning

*

* Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (LB200 same tooling)

� Commercially available items

� Commercially available items

� Commercially available items

Select an ID oil-hole toolholder base (optional)for oil-hole drills and boring bars.(Not compatible with LB200-M)

Select an ID oil-hole toolholder base (optional)for oil-hole drills and boring bars.(Not compatible with LB200-M)

Select an ID oil-hole toolholder base (optional)for oil-hole drills and boring bars.(LB200-W same tooling)

(back application possible)BS 8-H32BS 10-H32BS 12-H32

BS 16-H32BS 20-H32BS 25-H32

� Boring bar shank diameters

ø 8ø10ø12

ø16ø20ø25

ø5/16ø3/8ø1/2

ø5/8ø3/4ø1

� Boring bar ø32(ø1-1/4)

OD- (W)

OD- (W)

17 18

LB2000 EX (W)

LB2000 EX (M)

LB2000 EX (MY)

LB2000 EX (MW)

LB2000 EX (L)

LB2000 EX (MW)

LB2000 EX (W)

LB2000 EX (MY)

LB2000 EX (M)

LB2000 EX (L)

Tool Interference Drawings Working Ranges

40

ø170

ø170

420180

25

25215 45

ø180ø180

25 4020

25

6

ø32

155 105

420180 85

ø220

ø21

0

ø210

ø32

ø240

ø210

ø200

ø230

65

6035

25

85

φ580

ø20

ø230

ø210ø2

20

ø200

60

3446

60

60

ø210

260st.100170

ø580ø200

ø225

ø180

ø225 280

ø32

ø235

ø220

ø265

705

75 ø210

ø195

ø245

75 25

80

27

27

ø240

70

260st.90

75

170

ø570ø230

ø175

ø210

ø195

ø220

ø254

ø235

ø235

ø220

ø20

ø20

280 70

705

75

25

6765

132

70

260st.130170

50 55

ø580

7525

8014

7

67

27

ø32

ø185

ø215

ø185ø220

ø220

ø180

ø220

ø32

70755 70

2555

3085

11525 90

ø32

ø200

ø235

ø170

ø205

ø230

ø185

100

25100

ID

ID

ID

ID

4.6

9.2

Max turning diaø634 Max turning dia ø360

Spindlecenter

6

3.5

5853.5

16.8

12.2

Max turning dia ø360

Spindlecenter

Max turning dia ø604

Max turning dia ø360

Max turning dia ø6344.6

9.2

3.5 6

Axial mill/drill unit

Axial mill/drill unit

Axial mill/drill unit

Radial mill/drill unit

Radial mill/drill unit

OD-I

OD-II

OD-II

OD-I

OD-II

OD-I

MA

X42

0(M

IN16

0)

765

4254830

1052976

5

177

111 19120

283703

134256177

52 6210

200

6026

0

220

180

1525

48 446 170

270

5100

3010576 29

MA

X45

0(M

IN19

0)

177214

703176

1775

283111

20191

52 62

21

260 18

080

10

2575

205

180

764

25

4254831

1052976

177(390)

703

171

282111

20

MA

X42

0(M

IN16

0)

5262

215

260

45

191

446

10576 29

48

43 13100

6252

MA

X45

0(M

IN 1

90)

240

170

70

260 21

050

177(390)

703

202

313111

20

191

MA

X 4

50(M

IN 1

90)

260 21

050

170

7024

0

398 1004856

105876 29

260 18

080

170

100

270

8025

3429

398 100

121

48

10576 29

522

177225

191111

MA

X 4

50(M

IN 1

90)

205

331173177703

105

48

76 29

638791

76

805

4

148

42

7629

260 15

510

5

89.5

2560

180

265

140

145

MA

X42

0(M

IN 1

60)

361350177 191111

703

20

63879148

105

76 29

148

76

714 5

44 31 9860

542

7629

113

76

2523134469120

226

180

4634

15

MA

X42

0(M

IN 1

60)

140

145

260

194

160

100

66

10576 29

48

606

791

156 56212100

56 156

231

6012 3

29 76

MA

X.4

50(M

IN.1

90)

145

7017

0

210

240

6876

313 25268 90120

231

145

MA

X.4

50(M

IN.1

90)

791606

1052976

48100

5 21152

5

26 59

29 76

30 152120

137 4135976

2575

170

270

180

8076

413137

120212

50

29

ø20

ø16

169

ø70

ø70

390 (Z-axis travel)

X-axis travel

X-axis travel

390 Z-axis travel

390 (Z-axis travel)

X-axis travel

390 Z-axis travel

X-axis travel

350 (Z-axis travel)

X-axis travel

350 (Z-axis travel)

565 Z-axis travel

X-axis travel

X-axis travel

565 Z-axis travel

X-axis travel

550 Z-axis travel

550 Z-axis travel

415 Tailstock travel 415 Tailstock travel

415 (Tailstock travel)415 (Tailstock travel)

41 5(Tailstock travel) 415 (Tailstock travel)

Turret rotation center Turret rotation center

Turret rotation centerTurret rotation center

Turret rotation center Turret rotation center

Turret rotation centerTurret rotation center

Turret rotation center Turret rotation center

125 (

Tool

length

)

Tailstock retract limit

Tailstock retract limit

Tailstock retract limitTailstock retract limit

Tailstock retract limit Tailstock retract limit

260

(X-a

xis

trav

el)

260

(X-a

xis tr

avel

)

550 (Z-axis travel) 550 (Z-axis travel)

Same with or w/o revolving center and release nut

595 (Sub-spindle st.)

Sub-spindleretract limit

285 Cross slide width285 Cross slide width

595 (Sub-spindle st.)

Sub-spindleretract limit

285 Cross slide width

Sub-spindleretract limit

595 (Sub-spindle st.)

105

(Max

sub

tool

leng

th)

285 Cross slide width

595 (Sub-spindle st.)

Sub-spindleretract limit

Spindlecenter

OD-I ID

OD-I M-axial

OD-I M-axial

OD-IV ID-IV-S

OD-I M-axial

105

(Max

sub

tool

leng

th)

Max turning dia ø430

ID

OD-I

OD-II 260st.

Max tu

r

Max tu

rning

dia ø

634

260 st.

Max tu

rning

dia

Max tu

rning

dia ø

590

590

OD-I-S

OD-III-S

ID-III-S (H20)

Spindle center

Max

turn

ing

dia

ø43

0

ID-II-S (H32)

OD-II-S

OD-V-S

ID-IV-S (H20)ID-II-S (H20)

Max tu

rning

dia ø

590

Max turning dia ø430

Max tu

rning

dia ø

634

Spindle center

Max

turn

ing

dia

ø43

0

19 20

Chip conveyor(side discharge) L

Hydraulic unit

1,855 mm

1,734 mm

(73 in.)

(68 in.)

With a mere 3.2 m2 (34 ft2) required for installation, workpieces of up to ø430 x 300 mm (16.93 x 11.81 in.) can be accommodated. This enables maximum use of limited factory space.

Small machine footprint of 3.2 m2 for effective use of plant floor space.

LB2000 EX

LB2000 EX

LB2000 EX

Dimensional DrawingsFloor Space

W / MW

MY

L / M

( ) dimensions for H chip conveyor (High)

1895

1855 960 (1450)

600(800)

859

(139

9)

700

(100

0)

500

920 (1410)

40 53

862 (1174) 98 (276)

500

414 1320

1700

218 (306)647 (959)

1734 865 (1265)

600(800)

250615

(1015)

2599 (2999)

1839

1770

1050

700

(100

0)

797

(133

7)

720

69 805

599

1320

540

780

414

653 527.6

63

1050

Maintenancespace

Headstock

V12 turret Operation panel

TailstockChip conveyor(side discharge)

Chip bucket

(option)

(option)

Lube tankHyd chuckpressure valve

Coolant pump (side)

Space for sidetank removal

Chip conveyor(rear discharge)

(option)

(option)

Chip bucket

Space for rear chipconveyor removal

NC

Door open

Coolant pump (rear)

Spindle fan

Hydraulic unit

600

797

(133

7)

700

(100

0)

(800)

1700

1320

599

414

780

540

414 1320

250

2599 (2999)865 (1265)

647 (959) 218 (306)

615(1015)

500653 527.6

63

805 1050 130

1734

600

859

(139

9)

700

(100

0)

(800)

830 (1320)

920 (1410)

960 (1450)

862 (1174) 98 (276)

1985500

1895

13053

2250

1050

1200

851.

6

NC

Maintenancespace

(option)

Chip conveyor(side discharge)

Chip bucket(option)

Operation panel

V12 turret

Headstock Lube tank

Tailstock

Hyd chuckpressure valve

Coolant pump (side)

Space for sidetank removal

(option)

Chip conveyor(side discharge)

Chip bucket(option)

Space for rear chipconveyor removal

Hydraulic unit

Coolant pump (rear)

Door open

Spindle fan

700

(100

0)85

9 (1

399)

100

450

2590 920 (1410)

98 (276)862 (1174)

600

40 53

960 (1450)2550

3610 (4100)

1839

1770

6910

5072

0

700

(100

0)

797

(133

7)

414

600(800)

1320 647 (959)

615(1015)250

1700

218(306)1734

2599 (2999)865 (1265)

1012

804

1320

414

(585

)

500 714 641.6

69

100

540

780

1290

NC

Coolant pump (rear)

Door open

Chip bucket(option)

(option)

Space for sidetank removal

Space for rear chipconveyor removal

Chip conveyor(rear discharge)

V12 turretHeadstock

Lube tank

Hyd chuckpressure valve

Coolant pump (side)

Maintenancespace

Spindlecooler

Sub-spindleOperationpanel

(Sub-spindle)(option)

(option)Chip bucket Spindle cooler

(Sub-spindle)

21 22

OSP-P200L

ADMAC-Parts

Standard Specifications

Kit Specifications

CAD/CAM System for Parts MachiningManual inputs, interactive inputs, CAD inputs–all kinds of ways to program with this comprehensive programming package.

Note 1. NML: normal, 3D: Real 3-D, E: economy, D: deluxeNote 2. Available with M machines (multitasking specs)

Basic Specs

Operations

Com / NetHigh speed/accuracy

ControlPosition feedbackMin / Max inputs

FeedSpindle control

Tool compsDisplaySelf-diagnosticsProgram capacityPrograming

Machine operationsMacMan

Turning: X, Z simultaneous 2-axis, Multitasking: X, Z, C simultaneous 3-axisOSP full range absolute position feedback (zero point return not required)8-digit decimal, ±99999.999 ~0.001 mm, 0.001˚ Decimal:1 µm, 10 µm, 1 mm (1˚, 0.01˚, 0.001˚)Override: 0 to 200%Direct spindle speed commands (S4) override 50~200%Constant cutting speed, optimum turning speed designateTool selection: 32 sets, tool offset: 32 sets15-inch color display operational panel, touch panel�Automatic diagnostics and display of program, operation, machine, and NC system problemsProgram storage: 2 GB, operation buffer: 2 MBProgram management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming helpMDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return, manual interrupt & auto return, threading slide hold, data I/OMachining Management: machining results, machine utilization, fault data compile & report, external outputBrowser, DNC-T1, USB ports, EthernetHi-G control

Kit

Item

Advanced One-Touch IGFCircular threadingCoordinate convertProfile generate�Real 3-D simulationCycle time over checkLoad monitor (spindle, feed axes)�Tool life management�NC operation monitor�Status indicator; triple lamp Type C [A, B]Spindle orientation, electricalVariable spindle speed controlCycle time reduction

OSP-P200L

ENML

D E3D

D EOne-Touch

D EOne-Touch IGF-M

D

Optional Specifications

Measuring

External Input/Output and Communication Functions

Additional RS-232-C channelUSB (additional) �DNC link

[1 chan, 2 chan] (Standard specs include 1 channel)2 additional ports possible�Online machining management (results, etc)Simple NC monitor (machine utilization)Host computer and FMS link per Internet(Ethernet) remote operation:Download part programs from PC, select operation

In-process work gaugingZ-axis automatic zerooffsetC-axis zero offset

Gauging data output, file outputPost-processwork gauging

Touch setter

Y-axis gauging

By touch sensor and compensates for tool offsetAutomatically measures workpiece by touch sensor and compensates for Z-axis zero point offsetAutomatically measures workpiece by touch sensor and compensates for C-axis zero point offset

Measures workpiece outside machine, and compensatesfor tool offset based on measurement resultsQuantitative compensation method (five level, seven level)/BCD method/RS-232-CTool brought to touch setter, tool offsetcompensation (A, B specs)For machines with Y-axis specs

ProgrammingCircular threadingUser Task 2

Tool compensation

Common variables Thread matching (spindle orientation required)Threading slide hold

Spindle variable-speed threadingSp synchro tappingSp dead-slow cutting�Helical cutting�

Along an arcSub-programs, functional operation, logical operationInput/output variables (each 8 points)Offsets tools, corrects nose R (Standard 32 sets)Additional sets: 96 setsAdditional sets: 200 sets1000 sets (Std: 200 sets) �Possible to re-cut threads for threadedparts once removedTemporary stop during threading, excluding G34/G35Temporary stop during threading for G34/G35Adjusts spindle overdrive while threadingSpindle to Z axis (rigid tapping) Cutting at extremely slow spindle speeds Circular interpolation + helical axis interpolationDesignates X-C coordinate through X-Y coordinateStraight line command on X-C plane, circular commandFlat turning with spindle and M-axis synchronized

Interactive Programming

Integrated single-screen operationsInputting a machining shape with one stroke will allow CNC to automatically decide cutting conditions.Realistic 3D simulated test cutsSimple operations for 1st part machining jobsMachine operation direct from machining order tables

DNC-T3

DNC-C/Ethernet*DNC-DT

FL-net*

(Multitasking machine specs)

Advanced One-Touch IGF L

Spindle orientation, electric�Variable spindle speedcontrolAuto power shutoff�Warmup function (by calendar timer)�Tool retract cycleExternal programselections�

Okuma loader (OGL) interfacesThird party robot and loader interface *��

M02, alarm

Per retract cycle per interrupt signal�A (pushbutton) 8 typesB (rotary switch) 8 stagesC1 (digital switch) BCD, 2-digitC2 (external input) BCD, 4-digit�Type B (machine)Type C (robot and loader)Type DType EIncluded in machine specs�Maker   Type�“Answer ignore” of auxiliary movements���

Coordinate convertProfile generateFlat turning

Cycle timereduction *

Bar feeder�Interface only�Operation timereductionSpindle rotatingchuck open/close*Spindle rotating tail-stock advance/retract

Bar feeders

Monitoring

One-Touch SpreadsheetReal 3-D simulation

Cycle time over check

Load monitor

Load monitor no-load detectionTool life management

Operation end buzzerChucking miss detection�Work counters� � �Hour meters� � �NC operation monitor � �NC work counter�Operation end lamp Alarm lamp �Status indicator

Prevents interference during manual operationPrevents interference during auto operationEasy modeling of shape dataExcel® files assist machining setupsReal time simulation of all machining modes(auto, MDI, manual operation)Solids, sections, transparent displaysColored tool-linked machining surface displaysMain program lists displayedVarious tool draw elementsWith cycle time calculatorWith 2D simulationActivates an alarm and stops when prescribed cycle time is exceeded

When load monitor ordered

�Included in machine specs�Count only, ( ) pcs Cycle stop, ( ) pcs Start disabled, ( ) pcs �Power ON Spindle rotation NC operating �Time totals (cutting, operation, spindle rotation,external input, etc) and 4 workpiece counters ��YellowRed Triple lamp Type C [Type A, Type B]

CNC monitors and displays load conditions of feed axis and spindle in a graph (Machining stops when overloaded)

Totals no. of workpieces or cutting time,automatically tool changes at preset conditions

Collision Avoidance System(Limitations per certain components/movements may exist.)

Automation / Untended OperationMultitaskingmachinespecs

Periodically varies the spindle speed, controls chatter when cutting large-dia thin or small-dia long workpieces

Automatic power ON and machine warm-up at preset time

High-Speed/High-Accuracy Functions

Other Functions

AbsoScale detection*0.1 µm controlPitch error compensation

Positioning detection by AbsoScale (X-Y-Z)0.1 µm (0.01 µin.) command incrementsCompensates for ball screw pitch error (X-Y-Z)

Short circuit breakerExternal M signals

Note: * Requires technical consultation and confirmation with machine specifications

Name Description Name Description

OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • PHONE (0587) 95-7825 • FAX (0587) 95-6074 The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Consult your local Okuma representative for specific end-user requirements. Pub No. SPACE TURN LB2000 EX-E-(2)-300 (Feb 08)

When using Okuma products, always read the safety precautionsmentioned in the instruction manual and attached to the product.

To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.

Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and water-soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.

Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.

(1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable:

Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine.Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it.Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.

Fire Safety Precautions

1. Oil-based coolant

2. Precautions regarding machining of potentially flammable materials

3. Dry machining

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.