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    Review

    Geopolymer concrete: A review of some recent developments

    B. Singh , Ishwarya G., M. Gupta, S.K. Bhattacharyya

    CSIR-Central Building Research Institute, Roorkee 247667, India

    h i g h l i g h t s

    An overview of geopolymer ispresented alongwith its processing

    parameters.The hardened properties and

    durability of geopolymer concrete are

    discussed.

    The design guidelines for OPCconcrete are applicable to

    geopolymer concrete also.

    Geopolymeric building productsdeveloped at CSIR-CBRI are

    highlighted.

    Ambient cured single componentgeopolymer may enhance its wider

    use in the field.

    g r a p h i c a l a b s t r a c t

    Conversion of fly ash into geopolymers/concrete.

    a r t i c l e i n f o

    Article history:

    Received 26 November 2013

    Received in revised form 16 February 2015

    Accepted 4 March 2015

    Available online 31 March 2015

    Keywords:

    Geopolymer concrete

    Activator

    Bond strength

    Compressive strength

    Durability

    a b s t r a c t

    An overview of advances in geopolymers formed by the alkaline activation of aluminosilicates is pre-

    sented alongwith opportunities for their use in building construction. The properties of mortars/concrete

    made from geopolymeric binders are discussed with respect to fresh and hardened states, interfacial

    transition zone between aggregate and geopolymer, bond with steel reinforcing bars and resistance to

    elevated temperature. The durability of geopolymer pastes and concrete is highlighted in terms of their

    deterioration in various aggressive environments. R&D works carried out on heat and ambient cured

    geopolymers at CSIR-CBRI are briefly outlined alongwith the product developments. Research findings

    revealed that geopolymer concrete exhibited comparative properties to that of OPC concrete which

    has potential to be used in civil engineering applications.

    2015 Elsevier Ltd. All rights reserved.

    Contents

    1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

    2. An overview of geopolymers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

    2.1. Constituents effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

    2.2. C-S-H phase effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

    2.3. Effect of admixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

    2.4. Curing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    3. Geopolymer mortars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    4. Geopolymer concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    http://dx.doi.org/10.1016/j.conbuildmat.2015.03.036

    0950-0618/ 2015 Elsevier Ltd. All rights reserved.

    Corresponding author.

    E-mail address:[email protected](B. Singh).

    Construction and Building Materials 85 (2015) 7890

    Contents lists available at ScienceDirect

    Construction and Building Materials

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / c o n b u i l d m a t

    http://dx.doi.org/10.1016/j.conbuildmat.2015.03.036mailto:[email protected]://dx.doi.org/10.1016/j.conbuildmat.2015.03.036http://www.sciencedirect.com/science/journal/09500618http://www.elsevier.com/locate/conbuildmathttp://www.elsevier.com/locate/conbuildmathttp://www.sciencedirect.com/science/journal/09500618http://dx.doi.org/10.1016/j.conbuildmat.2015.03.036mailto:[email protected]://dx.doi.org/10.1016/j.conbuildmat.2015.03.036http://crossmark.crossref.org/dialog/?doi=10.1016/j.conbuildmat.2015.03.036&domain=pdf
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    4.1. Fresh and hardened properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    4.2. Interfacial transition zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

    4.3. Bond between reinforcing bars and geopolymer concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

    4.4. Fire behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

    5. Durability studies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

    5.1. Alkali-silica reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

    5.2. Effect of acid attack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

    5.3. Effect of sulphate attack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

    5.4. Carbonation and permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 865.5. Corrosion of steel reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

    6. Research and development at CSIR-CBRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

    7. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

    Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

    References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

    1. Introduction

    The concrete industry faces challenges to meet the growing

    demand of Portland cement due to limited reserves of limestone,

    slow manufacturing growth and increasing carbon taxes. It is

    reported that the requirement of cement in India is likely to touch550 million tonnes by 2020 with a shortfall of230 million ton-nes (58%) and the demand for cement has been constantlyincreasing due to increased infra-structural activities of the coun-

    try[1]. One effort to combat shortfall is the development of alter-

    nate binders to Portland cement aiming at to reduce the

    environmental impact of construction, use of greater proportion

    of waste pozzolan, and also to improve concrete performance.

    Search for several alternatives such as alkali-activated cement, cal-

    cium sulphoaluminate cement, magnesium oxy carbonate cement

    (carbon negative cement), supersulphated cement etc. are being

    made with the advantages of Portland cement [2]. As the family

    of the alkali-activated cement is growing, the alkaline cement is

    classified based on a phase composition of the hydration products:

    R-A-S-H (R = Na+ or K+) in the aluminosilicate based systems and R-

    C-A-S-H in the alkali-activated slag or alkaline Portland cements

    [3]. In recent years, geopolymer has attracted considerable atten-

    tion among these binders because of its early compressive

    strength, low permeability, good chemical resistance and excellent

    fire resistance behaviour [49]. Because of these advantageous

    properties, the geopolymer is a promising candidate as an alterna-

    tive to ordinary Portland cement for developing various sustain-

    able products in making building materials, concrete, fire

    resistant coatings, fibre reinforced composites and waste

    immobilization solutions for the chemical and nuclear industries.

    2. An overview of geopolymers

    Geopolymer is considered as the third generation cement afterlime and ordinary Portland cement. The term geopolymer is

    generically used to describe a amorphous alkali aluminosilicate

    which is also commonly used for to as inorganic polymers,

    alkali-activated cements, geocements, alkali-bonded cera-

    mics, hydroceramics etc. Despite this variety of nomenclature,

    these terms all describe materials synthesized utilising the same

    chemistry[4]. It essentially consists of a repeating unit of sialate

    monomer (SiOAlO). A variety of aluminosilicate materials

    such as kaolinite, feldspar and industrial solid residues such as

    fly ash, metallurgical slag, mining wastes etc. have been used as

    solid raw materials in the geopolymerization technology. The

    reactivity of these aluminosilicate sources depends on their chemi-

    cal make-up, mineralogical composition, morphology, fineness and

    glassy phase content. The main criteria for developing stablegeopolymer are that the source materials should be highly

    amorphous and possess sufficient reactive glassy content, low

    water demand and be able to release aluminium easily. The alka-

    line activators such as sodium hydroxide (NaOH), potassium

    hydroxide (KOH), sodium silicate (Na2SiO3) and potassium silicate

    (K2SiO3) are used to activate aluminosilicate materials. Compared

    to NaOH, KOH showed a greater level of alkalinity. But in reality,it has been found that NaOH possesses greater capacity to liberate

    silicate and aluminate monomers [4]. The properties of geopoly-

    mers can be optimised by proper selection of raw materials, correct

    mix and processing design to suit a particular application [4].

    Viewing the importance of the subject, a collaborative project

    sponsored by the European Commission BRITE was undertaken

    jointly by France, Spain and Italy on development of Cost-effective

    geopolymeric cement for innocuous stabilization of toxic elements

    (GEOCISTEM). The project was aimed at manufacturing geopoly-

    meric cement by replacing potassium silicate with cheaper alkaline

    volcanic tuffs[9].

    Geopolymers are synthesized by the reaction of a solid

    aluminosilicate powder with alkali hydroxide/alkali silicate [8]. A

    schematic representation on formation of fly ash-based geopoly-

    mers/concrete is shown inFig. 1. Under highly alkaline conditions,

    polymerisation takes place when reactive aluminosilicates are

    rapidly dissolved and free [SiO4] and [AlO4]

    tetrahedral unitsare released in solution. The tetrahedral units are alternatively

    linked to polymeric precursor by sharing oxygen atom, thus form-

    ing polymeric SiOAlO bonds. The following reactions occur dur-

    ing geopolymerisation[7].

    Si2O5Al2O2n H2O OH ! SiOH

    4 AlOH

    4 1

    2

    This process releases water that is normally consumed during

    dissolution. The water, expelled from geopolymer during the reac-tion provides workability to the mixture during handling. This is in

    contrast to the chemical reaction of water in Portland cement mix-

    ture during the hydration process. It is reported that the hydration

    products of metakaolin/fly ash activation are zeolite type: sodium

    aluminosilicate hydrate gels with different Si/Al ratio whereas the

    major phase produced in slag activation is calcium silicate hydrate

    with a low Ca/Si ratio. Though many physical properties of

    geopolymers prepared from various aluminosilicate sources may

    appear to be similar, their microstructures and chemical properties

    vary to a large extent. The metakaolin-based geopolymer has an

    advantage that it can be manufactured consistently, with pre-

    dictable properties both during the preparation and development.

    However, its plate-shaped particles lead to rheological problems,

    increasing the complexity of processing as well as the waterdemand of the system [6]. Contrary to this, the fly ash-based

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    geopolymer is generally more durable and stronger than that of

    metakaolin-based geopolymer [4]. The slag-based geopolymer is

    considered to have high early strength and greater acid resistance

    than those of metakaolin and fly ash-based systems.

    2.1. Constituents effect

    The most important factors affecting the properties of geopoly-

    mer pastes are: SiO2/Al2O3 ratio, R2O/Al2O3 ratio, SiO2/R2O ratio

    (R = Na+ or K+) and liquidsolid ratio. The majority of research con-

    cluded that an amorphous structure of geopolymers is preferable

    in order to achieve desired mechanical strength [1015]. Therelationship between the compressive strength and SiO2/R2O ratio

    showed that an increase in alkali content or decrease in silicate

    content increases the compressive strength of geopolymers attri-

    butable to the formation of aluminosilicate network structures

    [10,11]. Geopolymer activated with NaOH alone with Si/Na of 4/4

    or less formed the crystalline zeolite (Na96Al96Sr96O384216H2O)

    but at a ratio >4/4, nanosized crystals of another zeolite

    (Na6[AlSiO4]64H2O) were formed[12]. The addition of even smallamount of sodium silicate to the NaOH significantly reduces crys-

    tallite formation due to templating function of silicate units. At low

    activator dosage (18%), the pores developed in the fly ash-based

    paste were larger and exhibited wider distributions (19.8

    2342 A) whereas at higher activator dosage (30%), the pores were

    smaller and showed a narrow distribution (19.81155 A) mainlydue to the pore refinement as a result of more dissolution of

    particles and formation of reaction products (Fig. 2). The reduced

    porosity enhanced the strength of geopolymer pastes [13].

    Typically, the optimum geopolymer strength was reported with

    SiO2/Al2O3 ratio in the range of 3.03.8 and Na2O/Al2O3 ratio of1 [14,15]. Changes in SiO2/Al2O3 ratio beyond this range havebeen found to result in low strength. The setting time of geopoly-

    mer pastes increased with increasing SiO2/Al2O3ratio of the initial

    mixture.

    2.2. C-S-H phase effect

    The effect of C-S-H phase on the geopolymerization of

    aluminosilicates has been studied with a view to know its role in

    early age strength [1622]. In metakaoin/slag blends, both C-S-H

    phase and aluminosilicate gel (N-A-S-H) co-exist in the paste

    [16] as similar to NaOH activated high calcium fly ash-based

    geopolymer[17] which are responsible for the strength increase.

    The little dissolution of calcium occurs in the case of adding naturalcalcium silicate minerals at lower alkalinity, resulting in less C-S-H

    gel formation and subsequent strength reduction of geopolymer

    pastes [18]. In the case of fly ash/slag blends, the reaction at

    27 C is dominated by the slag activation, whereas the reaction at

    60 C is due to combined activation of fly ash and slag. The

    improvement in compressive strength of pastes with slag addition

    is attributed to its compactness of the microstructure [19]. The

    initiation of hardening in fly ash/slag geopolymer made with

    potassium silicate and potassium hydroxide was due to C-S-H/C-

    A-S-H formation and the hardening continues due to a rapid for-

    mation of a C-A-S-H, K-A-S-H and (Ca, K)-A-S-H depending on

    the availability of calcium ions and pH of the system. A slower dis-

    solution rate of calcium ions effectively increased the compressive

    strength as rapid geopolymerization continues for a longer dura-tion[20]. The low pH and limited calcium ion environment facili-

    tate the polymerisation reaction between silicate and aluminate

    species in high calcium fly ash-based geopolymers producing N-

    A-S-H gel [21]. Guo et al. [22] reported 63.4 MPa compressive

    strength of class C fly ash-based geopolymer paste showing the

    role of calcium participation in the strength development.

    2.3. Effect of admixtures

    Kusbiantora et al.[23]reported from their studies that admix-

    tures such as sucrose and citric acid which act as retarder in OPC

    have different mechanism in fly ash-based geopolymers. Sucrose

    acted as a retarder since it is absorbed by Ca, Al and Fe ions to form

    insoluble metal complexes. On the other hand, citric acid acted asan accelerator reducing the setting time by 9 and 16 min

    Fig. 1. Conversion of fly ash into geopolymers/concrete.

    Fig. 2. Pore size distribution of fly ash-based geopolymer pastes at different

    activator dosages[13].

    80 B. Singh et al. / Construction and Building Materials 85 (2015) 7890

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    respectively. Amongst the commercial superplasticizers, the naph-

    thalene based superplasticizer was effective when single activator

    was used rendering 136% increase in relative slump without any

    decrease in compressive strength. Modified polycarboxylate based

    superplasticizer was efficient one when multi-compound activator

    was used with a decrease in compressive strength of 29% [24].

    However, retarding effect of polycarboxylate based super-

    plasticizer was also reported in fly ash/slag blended system thoughthe improvement in workability was significant compared to naph-

    thalene based superplasticizer[25].

    2.4. Curing conditions

    Several attempts[2631]have been made to study the effect of

    different curing conditions on the properties of geopolymer pastes.

    The curing temperatures were reported in the range between 40 C

    and 85 C for complete geoplymerisation reactions. Palomo et al.

    [26] studied curing of alkali activated fly ash (0.25 and 0.30 liq-

    uid/solid ratio) at 65 C and 85C. They indicated that the com-

    pressive strength of geopolymers (812 M) cured at 85C for

    24 h was much higher than those cured at 65C. The rise of

    strength was much smaller when curing time was extended after24 h. Perera et al. [27] studied the curing of metakaolin-based

    geopolymers under ambient (2123 C) and heat conditions (40

    60 C) with a controlled relative humidity (RH) for 24 h and found

    that curing at 30% RH was preferable to that at 70% RH. Heah et al.

    [28] concluded that the curing of metakaolin-based geopolymers

    at ambient temperature was not feasible while increase in tem-

    perature (40 C, 60 C, 80 C, 100C) favored the strength gain after

    13 days. However, curing at higher temperature for a longer per-

    iod of time caused failure of samples at a later age due to the ther-

    molysis of SiOAlO bond. Rovnanik[29]reported that curing

    of metakaolin based geopolymer at elevated temperature (40

    80 C) accelerated the strength development but in 28 days, the

    mechanical properties deteriorated in comparison with results

    obtained for an ambient or slightly decreased temperature.Ebrahim and Ali [30] prepared three mixes with different for-

    mulations and cured hydrothermally at different temperatures

    (45, 65, 85C) and time (520 h) after 1 and 7 days of procuring.

    Longer procuring at room temperature, before the application of

    heat is beneficial for higher strength development. In general, ade-

    quate curing of geopolymeric materials is required to achieve opti-

    mal mechanical and durability performance to maintain their

    structural integrity[31].

    3. Geopolymer mortars

    Various studies[3240]were conducted on flow and mechani-

    cal properties of geopolymer mortars because of their more rele-

    vant applications in building construction. The properties ofmortars were optimised with respect to initial flow, aggregate-bin-

    der ratio, activator-binder ratio and activator molarity.

    Chindaprasirt et al. [32] reported that the compressive strength

    of class C fly ash-based geopolymer mortar was 52 MPa when

    cured at 70 C for 3 days using sand-fly ash ratio of 2.75 at work-

    able flow of 135 5%. Prolonged curing at high temperatures led

    to the reduction in the compressive strength because of weakening

    of microstructure and increased porosity due to the loss of mois-

    ture. In another attempt [33], they produced geopolymer mortar

    with a compressive strength of 86 MPa at 28 days with the help

    of air classified class C fly ash (4500 cm 2/g fineness) activated with

    sodium silicate and NaOH (10 M) at 1:1 mass ratio. The dimen-

    sional change in terms of drying shrinkage (161 106 mm/

    mm) was insignificant when compared with the Portland cementmortar (700850 106 mm/mm). The geopolymer mortars

    (14 M activator solution) with 1030 wt% aggregate exhibited an

    acceptable flowability, while the mortars containing 40 & 50 wt%

    aggregate were stiff and difficult to pack in the mould. Increasing

    aggregate content in the mortar mixes leads to insufficient activa-

    tor for complete geopolymerization of fly ash/slag. The activator

    may also be utilised for wetting of aggregate leaving less availabil-

    ity for dissolution of these fly ash or slag particles. The compressive

    strength of geopolymer mortars with high level of aggregate can beachieved by optimising the amount of activator dosage [34].

    Khandelwal et al.[35]summarised that the compressive strength,

    modulus of elasticity and Poissons ratio of fly ash-based geopoly-

    mer mortars increased logarithmically with the increase of strain

    rate. These engineering properties of geopolymer mortars com-

    pared favourably with those predicted by Standards/Codes for con-

    crete mixtures. When bottom ash was used, the geopolymer

    mortars exhibited a low compressive strength (20 MPa). With10% replacement of sand by bottom ash, the mix exhibited a com-

    parable compressive strength to those made with sand only. The

    increase in strength (50100%) of bottom ash mortar was also

    reported when the specimens were exposed at 800C probably

    due to activation of bottom ash [36]. When lignite bottom ash

    was ground to a mean particle size of 15.7 lm (3% retained on

    sieve No. 325), the compressive strength of mortars activated with

    sodium hydroxide/sodium silicate was 2458 MPa[37].

    Brough and Atkinson[38]prepared geopolymer mortars using

    slag, sand and activator in a ratio of 1:2.33:0.5. At water-to-total

    solid ratio of 0.42, the mortar gained strength of40 MPa. Thesodium silicate activated mortars exhibited higher compressive

    strength with low levels of porosity at the interface while KOH

    activated mortars were highly porous in the interfacial zone giving

    low compressive strength values. Yang et al. [39,40]found that the

    flow of alkali-activated mortars increased with the increase of

    water-binder ratio and decrease of aggregate-binder ratio. When

    the aggregate-binder ratio was larger than 2.5, the flow of mortars

    decreased sharply. They also found that slag-based geopolymer

    mortars exhibited much higher compressive strength but exhibited

    slightly less flow than the fly ash-based geopolymer mortars forthe same mixing condition. The poor compressive strength of fly

    ash-based mortars cured at low temperatures is attributed to the

    presence of unreacted fly ash particles and large number of voids.

    As the aggregate-binder ratio increased, the compressive strength

    increased up to a ratio of 2.5 which indicated that the threshold

    of aggregates in geopolymer mortars were slightly lower than

    OPC mortars. The shrinkage strain of alkali-activated mortars was

    also found to be lower than the OPC mortars.

    4. Geopolymer concrete

    4.1. Fresh and hardened properties

    Various mix proportioning of geopolymer concrete (GPC) were

    reported with target strength up to 80 MPa. The typical properties

    of geopolymer concrete mixes used by the various authors (41, 45,

    48, 49, 53) are summarised in Table 1. The properties of mixes

    were studied with respect to water-geopolymer solid ratio, activa-

    tor strength, water/Na2O ratio, curing time, curing temperature,

    and age hardening. The slump of mixes varied depending on the

    molarity of activator, workability aids and extra water added to

    the mix[41]. The rheological parameters such as yield stress and

    plastic viscosity were attempted over slump test of concrete to

    assess its workability loss and flow behaviour. Yield stress gives

    initial resistance to flow arose from the friction among the solid

    particles while plastic viscosity governs the flow after it is initiated

    resulting from viscous dissipation due to the movement of water inthe sheared material. Laskar & Bhattacharjee [42] studied the

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    rheology of fly ash-based geopolymer concrete with slump varying

    from 25 mm to flowing concrete with 120 M activator strength.

    They found that the yield stress and plastic viscosity were affected

    by the molar strength of the sodium hydroxide solution and the

    ratio of silicate to hydroxide solution. The setting time of geopoly-

    mer concrete was reported up to 120 min. Like Portland cement

    pastes and mortars, geopolymers also behave like Bingham fluid

    and have a history dependent rheological profile, i.e., geopolymers

    may be kept in a fluid form, if subjected to constant shearing for a

    certain period of time before initial setting starts [43]. The settingcould be enhanced up to 180 min with the use of naphthalene

    based admixture and extended mixing time especially in the case

    of slag-based geopolymer which has the potential for a wide range

    of technological applications[44].

    Hardjito et al. [41]produced fly ash-based GPC with the com-

    pressive strength ranging between 30 and 80 MPa with the slump

    varied from 100 to 250 mm (activator strength: 814 M). The opti-

    mum strength was obtained at 0.18 water-geopolymer solid ratio

    cured at 90 C. As the water-geopolymer solids ratio increased,

    the compressive strength of GPC decreased analogous to the well

    known relationship between compressive strength and water-ce-

    ment ratio for OPC concrete. The compressive strength of GPC

    remained unchanged with the age when tested after 24 h curing

    at elevated temperature. Fernandez-Jimenez et al. [45] made fly

    ash-based geopolymer concrete with a compressive strength of

    45 MPa at 0.55 liquid/solid ratio cured at 85 C for 20 h. The devel-opment of high early strength in GPC was explained by its compact

    microstructure, formation of adequate reaction products, smaller

    mean size of the pores and good aggregate-paste bond. They

    observed that GPC has a much lower modulus of elasticity

    (18.4 GPa) than the OPC concrete (30.3 GPa). Olivia and Nikraz

    [46] proportioned fly ash-based geopolymer concrete mix with a

    compressive strength of 55 MPa at 28 days and cured at different

    temperatures in the range of 6075C. The hardened mix had

    higher tensile and flexural strengths, produced less expansion

    and showed modulus of elasticity that were 1529% lower than

    that of OPC concrete mix. The drying shrinkage (0.025%) of GPC

    was less than the OPC concrete (0.09%) after 12 weeks. The mini-

    mal shrinkage of GPC may also be due to the significant resistance

    offered by its zeolitic microstructure towards drying loss of thewater incorporated during casting[45].

    Several attempts [4753] have also been made to establish

    correlations within the mechanical properties of geopolymer con-

    crete. It was reported that the experimental splitting tensile

    strength of fly ash-based GPC was higher than the OPC concrete

    (Fig. 3). The increased strength is accounted for a denser interfacial

    zone established between the aggregate and geopolymer paste.

    The modulus of elasticity increased as the compressive strength

    of GPC increased. The modulus of elasticity of GPC was found to

    be lower than the values predicted by ACI guidelines for OPC con-

    crete. Sofi et al.[48]studied the engineering properties of fly ash/

    slag-based GPC. The splitting tensile strength and flexural strength

    of GPC were comparable to those models presented by the

    Australian Standard (AS 3600) for OPC concrete. Although, the dif-ference between splitting tensile and flexural strength of GPC

    mixes has been found to be approximately 2 MPa, similarities

    between the strength gain was apparent. Diaz-Loya et al.[49]pro-

    posed the equation fr= 0.69p

    fc0MPa for correlation between the

    flexural strength (fr) and compressive strength and the equation

    Ec= 580p

    fcMPa for correlation between elastic modulus (Ec)

    and compressive strength of GPC (fc= compressive strength).

    When compared with the typical Poissons ratio value of OPC con-

    crete (0.150.22), the values of GPC appeared to reside toward the

    low end of range (0.080.22). Ryu et al. [50]suggested a model for

    relationship between compressive strength and splitting tensile

    strength (fsp= 0.17 (f0c)

    3/4) for fly ash-based GPC. Bondar et al.

    [51] reported a relationship between ultrasonic pulse velocity

    and compressive strength of GPC. They found that GPC showed a

    lower ultrasonic pulse velocity than the OPC concrete even those

    Table 1

    Typical properties of geopolymer concrete mixes.

    Density

    (kg/m3)

    Molarity

    (M)

    Slump

    (mm)

    CS

    (MPa)

    STS

    (MPa)

    FS

    (MPa)

    MOE

    (GPa)

    Poissons

    ratio

    Activator/

    binder

    ratio

    Curing

    temperature

    and time

    Hardjito et al. [41] 23302430 1016 60215 3080 3.746 512 2331 0.120.16 0.350.4 6080 C for 24 h

    Jimenez et al.[45] NR 8 & 12.5 NR 2943.5 NR 6.86 10.718.4 NR 0.4 & 0.55 85C for 20 h

    Sofi et al.[48] 21472408 NR NR 4756.5 2.84.1 4.96.2 2339 0.230.26 0.450.59 23C till testing

    Diaz-loya et al.[49] 18902371 14 100150 1080 NR 2.246.41 1.942 0.080.22 0.40.94 60 C for 72 hPan et al.[53] 18762555 8 NR 65.177.9 2.85.1 NR 11.241.2 0.150.19 0.40.65 60 C for 24 h

    CS: compressive strength; STS: splitting tensile strength; FS: flexural strength; MOE: modulus of elasticity; NR: not reported.

    Fig. 3. Correlations within the mechanical properties of fly ash-based geopolymer

    concrete. (a) Splitting tensile strength vs compressive strength. (b) Modulus ofelasticity vs compressive strength[47].

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    with the same or higher compressive strength. It was also reported

    [52,53] that GPC was brittle as compared to its OPC counterpart

    due to the highly cross-linked framework. The fracture energy of

    GPC was also low because of its higher bond with aggregates as

    compared to OPC concrete[54].

    4.2. Interfacial transition zone

    It is well known that the interfacial zone (ITZ) between aggre-

    gate and matrix is the weakest link in OPC concrete at which

    micro-cracks usually first develop under loads [55]. Investigation

    of this zone is very crucial since it is known to have different

    microstructure from the bulk of the hardened paste. The high

    porosity of ITZ allows the easier penetration of external agents

    such as chlorides, oxygen, sulphates, etc. into concrete structure.

    Contrary to this, ITZ of GPC has been identified as being dense

    and much less microstructurally distinct from the bulk of binder

    region[56,57]. The stronger ITZ contributes to higher splitting ten-

    sile strength, bond strength and durability of the GPC.

    Lee and Deventer[56,57]discussed interface between the natu-

    ral siliceous aggregates and paste in GPC using kaolin and albite as

    precursors. The increase in concentration of the activating solutionincreased the binding capacity of the gel with natural aggregates.

    The presence of chloride salts decreased the interfacial bonding

    strength between the paste and aggregate probably by causing

    gel crystallisation near the aggregate surfaces which resulted in

    debonding. In another attempt, they found that the addition of

    0.5 M soluble silicate into an activating solution (10 M NaOH and

    2.5 M sodium silicate) facilitates the formation of an aluminium-

    enriched aluminosilicate surface onto the aggregates through

    accelerated Si-preferential dissolution of kaolin and albite. The sur-

    face formed during albite leaching was found to possess a similar

    Si/Al ratio to the real interface between a silicious aggregate and

    fly ash/metakaolin geopolymer paste activated with 10 M NaOH

    solution. Without soluble silicates, no deposited aluminosilicate

    interface was observed. This suggested that both high concentra-tion of alkali and soluble silicate are essential for the formation

    of a strong interface between silicious aggregates and geopolymer

    pastes. Zhang et al.[58]reported that at the beginning, there were

    many large voids in the fresh ITZ in potassium poly(sialate)

    geopolymer concrete. As hydration proceeded, these voids were

    completely filled with the hydration products. At this stage, the

    difference in the microstructure between the ITZ and matrix was

    hardly distinguishable. The contents of K/Al and Si/Al in the ITZ

    were higher than those in the matrix. Demei et al. [59]presented

    FESEM analysis of ITZ in the fly ash-based self compacting geopoly-

    mer concrete with varying superplasticizer dosages. They reported

    that relatively a loose and porous ITZ was found at low super-

    plasticizer dosages (3%) whereas a dense ITZ was found between

    the aggregate and geopolymer paste at higher dosage (7%). They

    also found that the compressive strength increased with decrease

    in the thickness of ITZ and this relationship depends on the super-

    plasticizer dosage.

    4.3. Bond between reinforcing bars and geopolymer concrete

    The transfer of forces across the interface between concrete and

    reinforcing steel bar is of fundamental importance in the structural

    design[60]. Bond stresses in the reinforced concrete arise from two

    distinct situations. The first is anchorage or development where

    bars are terminated. The second is flexural bond or the change of

    force along a bar due to a change in bending moment along the

    member. The bond strength of reinforcing bars with concrete is

    governed by several factors such as the strength of the concrete,

    the thickness of the concrete surrounding the reinforcing bar, the

    confinement of the concrete due to transverse reinforcement and

    the bar geometry. Generally, the bond strength between the

    reinforcing bar and matrix increases with increasing steel bar

    diameter and compressive strength of GPC (Fig. 4). There is a

    greater amount of slip for larger size rebars in GPC.

    Sarker [61]found that the bond strength of fly ash-based GPC

    increased with the increase of concrete cover-bar diameter ratio

    (1.713.62) and the concrete compressive strength (2529 MPa).

    He also observed that GPC has higher bond strength than the

    OPC concrete because of higher splitting tensile strength and dense

    interfacial transition zone between the aggregate and geopolymer

    paste. Bond-slip behaviour[45]of GPC showed that the embedded

    steel bar of 8 mm dia broke before slipping and concrete cracking

    whereas the bar embedded in OPC concrete slipped. For

    16 mm bar, GPC failed by matrix cracking while the bars in OPC

    concrete were again observed to slip. Sofi et al. [62]reported that

    the values of bond strength of steel bars in fly ash-based GPC werecomparable in both beam-end as well as direct pullout specimen

    tests. The normalised bond strength increased with a reduction

    in rebar size. The bond strength tested according to AS 3600, ACI

    318-02 and EC2 recommendations showed that these Codes are

    applicable and also safe to predict the developmental length for

    GPC.

    Attempts were also made to study behaviour of reinforced fly

    ash-based GPC beams and columns with respect to longitudinal

    tensile reinforcement ratio and concrete compressive strength as

    test variables [6366]. Sumajouw et al. [63] reported that the

    flexural capacity of beams increased with the increase in tensile

    reinforcement (0.642.69%) but the effect of concrete compressive

    strength was marginal. The ductility index increased significantly

    for beams having longitudinal reinforcement ratio less than 2%.They also studied the strength of reinforced GPC slender columns

    with respect to the compressive strength of concrete, longitudinal

    reinforcement ratio and load eccentricity. The design provisions

    mentioned in the Standards for OPC concrete can be used for

    designing geopolymer concrete columns also. Dattatreya et al.

    [64]found that the load carrying capacity of reinforced slag-based

    GPC beams was 17.7% more than the Portland pozzolana cement

    concrete beams at 2.68% tension reinforcement. Yost et al. [65]

    indicated that loaddeflection behaviour of GPC beam was identi-

    cal to OPC beam. The maximum strain obtained for under-rein-

    forced beam was less than 3000 microstrains which is generally

    assumed for design work. The predicted neutral axis depth was

    15% less than the experimentally achieved value for GPC. The

    Whitneys stress block for strength calculation was found applic-able for GPC also. Ng et al. [66]investigated potential use of steel

    Fig. 4. Bond strength of fly ash-based geopolymer concrete as a function of steel bardiameter[47].

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    fibres (up to 1.5 wt%) to replace conventional shear reinforcement

    in GPC beams of 2250 mm span length. They found that the

    increase in fibre volume led to an increase in the cracking load

    and the ultimate shear strength. A good correlation of test data

    was observed with the predictive fib Model Code 2010.

    4.4. Fire behaviour

    In general, concrete has good property with respect to fire resis-

    tance. However, it is known that the residual strength of OPC con-

    crete after firing between 800 C and 1000 C does not exceed 20

    30% normally because of dehydration and destruction of C-S-H &

    other crystalline hydrates, aggregate types, permeability etc. Fire

    introduces high temperature gradient and as a result, the hot layer

    tends to separate and spall from the cooler interior layer of the

    body [67]. Contrary to this, geopolymers possess good fire resis-

    tance at elevated temperature because of the existence of highly

    distributed nano-pores in the ceramic like microstructure that

    allows physically and chemically bonded water to migrate and

    evaporate without damaging the aluminosilicate network [4].

    During fire, several events such as evaporation of water adsorbed

    by N-A-S-H gel, formation of anhydrous products, crystallizationof stable anhydrous phases and melting (sintering) leading to

    destruction generally occurred. The phase transformation of

    geopolymers during fire is depicted below.

    Kong et al. [68] found that the residual strength of fly ash-based

    geopolymer pastes increased by 6% after exposure to 800C,

    whereas the strength of metakaolin-based geopolymer pastes was

    reduced by 34%. During heating, the high permeability of fly ash-

    based geopolymer provides the escape route for moisture in the

    matrix, thereby decreasing the damage. The strength increase is

    also partly attributed to the sintering reaction of unreacted fly ash

    particles. Geopolymer pastes made with metakaolin and potassium

    based activator showed an enhanced post-elevated temperature

    performance compared to sodium based activator system. The

    strength deterioration reduced with increasing Si/Al ratio (>1.5)

    [69]. Aggregate size larger than 10 mm resulted in good strength

    performance in both ambient and elevated temperature (800 C).

    The strength loss in fly ash-based geopolymer concrete at elevated

    temperatures is attributed to thermal mismatch between the

    geopolymer paste and aggregate [70]. No spalling was reported in

    the samples by Zhao and Sanjayan [71] when fly ash-based GPC

    with compressive strength ranging from 40 to 100 MPa was

    exposed to 850 C. They also found that at the same strength level,

    GPC possessed higher spalling resistance under fire than the OPC

    concrete due to its increased porosity.

    5. Durability studies

    One of the major problems associated with OPC concrete is its

    long term durability which had always been an issue against

    aggressive environments. The deterioration of concrete is usuallyassessed forsulphate attack,chloride induced corrosion, atmospheric

    carbonation, alkali-silica reaction and freezethaw attack.In view of

    this, several studies are being carried out to understand the beha-

    viour of geopolymers exposed to these conditions.

    5.1. Alkali-silica reaction

    Alkali-silica reaction (ASR) causes gradual but severe deteri-

    oration of hardened Portland cement concrete in terms of itsstrength loss, cracking, volume expansion etc. It involves the reac-

    tion between the hydroxyl ion in the pore solution within the con-

    crete matrix and reactive silica of the aggregate. In general terms,

    the reactions will proceed in stages, with the first stage being the

    hydrolysis of reactive silica by hydroxyl ions to form alkali-silica

    gel and a later secondary overlapping stage being the absorption

    of water by the gel, which will result in increase of volume[72].

    (i) Acid-based reaction

    H0:38SiO2:19 0:38NaOH!Na0:38SiO2:19 0:38H2O 3

    (ii) Attack of the siloxane bridges and disintegration of the silica

    Na0:38SiO2:19 1:62NaOH!2Na2 H2SiO

    24

    4

    In geopolymer concrete, the un-utilised alkali after geopolymer-

    ization of aluminosilicates is expected to react with the silica of the

    aggregates causing disruption of their siloxane bridges. It is

    reported that geopolymer mortars using aggregates of different

    reactivities expanded less than the corresponding Portland cement

    mortars[73]. The geopolymer mortars appeared to be sound with-

    out any surface cracking. The cause of expansion in slag-based

    geopolymer mortars is the formation of sodium calcium silicate

    hydrate reaction product with rosette-type morphology [74].

    Contrary to this, there was no significant expansion in fly ash-

    based geopolymer mortars. The formation of crystalline zeolites

    was very slow and since these minerals are usually found in thegaps of the matrix, the existence of stress that might generate

    cracking is unlikely [75]. Geopolymer mortar bars made with fly

    ash/slag blends expanded less than 0.1% limit prescribed in ASTM

    C1260-07 after 16 days (Fig. 5). At 90 days exposure, these mortars

    failed to meet the specified criteria. Increasing slag content in fly

    ash/slag mix increased the expansion of resulting systems [76].

    ASR has also been claimed to be helpful in providing a strong bond

    at the paste-aggregate interface, thus enhancing the tensile

    strength of GPC[8]. Patil et al.[73]indicated that sandstone, quartz

    and limestone aggregates in geopolymer concrete were not prone

    Fig. 5. Alkali-silica reaction in various geopolymer and OPC mortars under anaccelerated condition (1 M NaOH) at 80 C[76].

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    to ASR. During accelerated mortar bar test, a slight expansion was

    noticed because of re-initiation of the geopolymerization process

    of unreacted fly ash particles leading to lower porosity and higher

    strength. The lower sensitivity of reactive aggregates in GPC pro-

    vides economic advantages in areas where high quality deposits

    of aggregates have been depleted.

    5.2. Effect of acid attack

    The acid resistance of geopolymer pastes/concrete was studied

    by several authors[7784]. The extent of degradation depends on

    the concentration of acid solution and period of exposure.

    Davidovits et al. [8] indicated that metakaolin-based geopolymer

    pastes showed only 7% mass loss when sample was immersed in

    5% H2SO4 for 30 days. It was also reported that fly ash-based

    geopolymer pastes retained a dense microstructure after 3 months

    exposure in HNO3. Temuujin et al. [77] concluded that acid and

    alkaline resistance of fly ash-based geopolymer strongly depend

    on its mineralogical composition. High solubility of Al, Si and Fe

    ions was obtained in both strong alkali and acid solutions. The per-

    formance of fly ash-based geopolymer pastes when exposed to 5%acetic acid and 5% H2SO4 solutions was superior to ordinary

    Portland cement pastes. The deterioration in pastes was connected

    to depolymerisation of the aluminosilicate network and formation

    of zeolites[78].

    5

    Wallah and Rangan[41]found that the reduction in compres-

    sive strength of fly ash-based GPC in 0.5% H2SO4 solution was

    20% after 12 months exposure. This value was52% and65%respectively when samples exposed to 1% and 2% H2SO4 solution.

    Pitting and erosion on the surface of the concrete were also

    observed. The loss in strength of concrete is mainly due to the

    degradation in the geopolymer matrix rather than the aggregate.

    They concluded that the acid resistance of GPC was superior to

    OPC concrete. Ariffin et al. [79] exposed GPC made with a blend

    of pulverized fuel ash and palm oil fuel ash in 2% solution of sul-

    phuric acid for 18 months. The weight loss in GPC was 8% whileOPC concrete exhibited 20% weight loss. The strength reduction

    in GPC was 35% in 18 months as against 68% strength loss in OPC

    concrete after 30 days and was severely deteriorated after

    18 months. The C-S-H could have severe deleterious effect on

    OPC concrete while N-A-S-H gel appeared to have little effect on

    the structure of GPC. Sathia et al. [80]reported the weight loss in

    concrete samples was less than 5% after 3 months exposure in 3%

    H2SO4 solution. Bakharev et al. [81] found that slag-based GPC

    (40 MPa) exhibited33% reduction in strength compared to 47%in OPC concrete when exposed in acetic acid solution (pH 4) for

    12 months. The slag particles and low calcium C-S-H with average

    Ca/Si ratio of 1 were more stable in the acid solution than the con-

    stituents of the OPC pastes. During immersion in 2% H2SO4 solu-

    tion, the strength loss was11% compared to 36.2% for OPCconcrete.

    5.3. Effect of sulphate attack

    Fly ash-based geopolymer pastes did not deteriorate signifi-

    cantly, under the influence of water, sodium sulphate (4.4%)

    and ASTM sea water [82]. Only some fluctuations in flexural

    strength were observed between 7 days and 3 months exposures.

    The least strength change was observed in the pastes exposed in

    the 5% Na2

    SO4

    and 5% MgSO4

    solutions while most significant

    deterioration was observed in the 5% mixed sulphate solution

    Fig. 6. Atomic force microscope images of fly ash-based geopolymer exposed under

    sulphate after 4 months[86].

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    (Na2SO4+ MgSO4) after 5 months exposure [83]. In fly ash/slag

    system, the extensive physical deterioration of pastes was

    observed during immersion in MgSO4 solution after 3 months

    exposure but not in Na2SO4 solution. The calcium sulphate dihy-

    drate formed in paste was identified as being particularly dama-

    ging to the materials in MgSO4 [84]. Atomic force microscopic

    images of fly ash-based geopolymer pastes exposed to sulphate

    environment are shown inFig. 6. In the case of Na2SO4 solution,only exposition of grains was clearly visible while in MgSO4 solu-

    tion, both exposition of grains and dissolved aluminosilicate

    matrix were observed showing severity of MgSO4 attack [85].

    The deterioration is considered mainly due to the destruction of

    aluminosilicate skeleton, liberation of silicic acid, leaching of

    sodium ion etc. [86]. These reactions seem to have significant

    effect on the mechanical strength. The geopolymer prepared with

    NaOH activator had the best performance over those made with a

    synergistically used sodium silicate and NaOH/KOH activators,

    which is attributed to its stable cross-linked aluminosilicate poly-

    mer structure.

    Several attempts [41,87] have been made to study sulphate

    resistance of GPC. The deterioration in concrete was evaluated in

    terms of its visual appearance, weight loss and change in compres-

    sive strength. Hardjito et al. [41]observed that there was no sig-

    nificant effect of 5% Na2SO4 solution in the compressive strength,

    the weight loss and the dimension of fly ash-based GPC after

    3 months exposure. Rajamane et al. [87] reported sulphate resis-

    tance of fly ash-based GPC for 3 months in 5% Na2SO4 and 5%

    MgSO4 solutions. The weight loss in samples was 2.4% only.

    There was 229% loss of compressive strength as compared to 9

    38% in the OPC concrete. The deterioration of OPC concrete can

    be attributed to the formation of expansive gypsum and ettringite

    which can cause expansion, cracking and spalling in the concrete.

    Contrary to this, GPC in general do not contain Ca(OH) 2and mono-

    sulphoaluminate in the matrix to cause expansion.

    5.4. Carbonation and permeability

    Bernal et al.[88]studied slag/metakaolin-based GPC (w/b ratio

    0.47) under an accelerated carbonation test using CO2 concentra-

    tion of 3.0 0.2% at 20 C for 28 days. They found that the com-

    pressive strength decreased monotonically as the carbonation

    proceeds. The relationship between the pore volume and extent

    of carbonation was much more similar with samples with differ-

    ent percentages of metakaolin contrary to the slag-based samples.

    This suggested that porosity is not the only parameter controlling

    the strength loss of the carbonated binder. There must be a

    convoluting effect due to the binder gel chemistry, which deter-

    mines the residual level of strength after an accelerated carbona-

    tion. Olivia and Nikraz [46] reported lower water permeability

    (2.464.67 1011

    m/s) of GPC (activator-fly ash ratio, 0.300.40cured at 60 C for 24 h) than the OPC concrete due to its denser

    paste and smaller pore inter-connectivity. They also reported that

    the water-geopolymer solids ratio was the most influential

    parameter that affects the properties of GPC. Bondar et al. [51]

    studied the oxygen and chloride permeability of alkali-activated

    concrete made with the Iranian natural pozzolan (Taftan andesite

    and Shahindej dacite). They concluded that alkali-activated natu-

    ral pozzalona concrete has 1035% lower oxygen permeability at

    normal curing conditions for 90 days compared with the OPC con-

    crete. The rapid chloride permeability test gave high values for

    the alkali-activated concrete. This is probably due to the very

    high alkali ion concentration in the pore solution promoting

    higher electrical conductivity in the GPC. This effect seems to

    reduce with age due to a change in the porosity of the GPCmicrostructure.

    5.5. Corrosion of steel reinforcement

    Corrosion potential is a technique used to detect the state of

    reinforcement without disturbing the structures. This is important

    because the intensity of corrosion of steel in concrete is generally

    known only after the concrete has cracked or disrupted. Various

    studies[46,80,89]were reported to estimate the corrosion poten-

    tial of steel within the GPC as per ASTM C876. Olivia and Nikraz[46] reported that the half cell potential of GPC was lower than

    the specified value of404 mV mentioned in the Standard for sev-ere corrosion after 91 days. Sathia et al. [80] also reported corro-

    sion potential up to 300 mV which showed a probablecorrosion indication due to the lower pH of concrete during the

    half-cell potential measurement. Accelerated corrosion results

    showed that GPC mixes exhibited low level corrosion activity

    and time to failure that were 3.865.70 times longer than those

    of the OPC concrete. Under impressed voltage, a crack appeared

    suddenly in the concrete when time to failure was reached and this

    was followed immediately by high current reading. The large

    amounts of fly ash and alkaline activators in the GPC mix increased

    the availability of ions that can produce high electrical resistance at

    high impressed voltage. This enhanced the cathodic reaction and

    reduces the rate of corrosion, which in turn, reduces the tensile

    stress of the specimens, thus decreasing the risk of cracking and

    clearly extending the time to failure [46]. Reddy et al. [89]com-

    pared the durability of GPC with that of OPC concrete exposed to

    marine environment for a period of 21 days. The initial corrosion

    current measured for GPC (7191 mA) was much lower than that

    of OPC concrete (772 mA). The OPC specimens initially recorded

    decrease in the current but later started increasing while the GPC

    current never showed significant increase.

    6. Research and development at CSIR-CBRI

    A systematic R&D work is initiated at CSIR-Central Building

    Research Institute, Roorkee on the development of heat and ambi-ent cured geopolymers using fly ash, slag and other aluminosili-

    cates as precursors. In view of variability in the constituents of

    fly ash, the property optimisation of geopolymeric pastes was car-

    ried out as a function of activator concentration and its dosage,

    water-geopolymer solid ratio, curing time and curing temperature

    [13]. Geopolymerisation reaction, thermal stability, identification

    of bond linkages and microstructural features were analysed by

    various techniques such as quasi isothermal DSC, TGA, FTIR and

    FESEM. The durability of geopolymer pastes/mortars was also

    studied in terms of alkali-silica reaction and also in acidic and sul-

    phate environments for 4 months [76,86]. The suitability of these

    geopolymer pastes was assessed in making various geopolymeric

    products such as mortars & concrete, bricks, solid & hollow blocks,

    insulation concrete, foam, sandwich composites and temperatureresistant coatings (Fig. 7(ac)). Attempt was also made to utilise

    lime sludge, a waste from paper industry with the geopolymeric

    binders for making paving blocks.

    Fly ash-based GPC mixes were made with the compressive

    strength of 2555 MPa using absolute volume method adopted

    for OPC concrete mixes. The strength of GPC increased with

    decreasing water-geopolymer solid ratio as it is said analogous to

    the water-cement ratio of the OPC concrete. The compressive

    strength increased with increasing molarity of the activator (10

    16 M) probably due to the formation of stable aluminosilicate net-

    works following the dissolution of silica and alumina in the solu-

    tion from the fly ash. It was found that the splitting tensile

    strength of GPC was more than those of predicted values as per

    ACI 318 guideline and other existing empirical equations. A trendline curve between the compressive strength and modulus of

    86 B. Singh et al. / Construction and Building Materials 85 (2015) 7890

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    10/13

    elasticity showed that the elastic modulus was lower (17%) than

    the one predicted by Ivan Diaz-Loya et al. for GPC and also the val-

    ues obtained with ACI guidelines. As expected, the bond strength of

    steel bar embedded in GPC increased with increasing steel bar

    diameter and compressive strength of concrete. It was noted that

    the bond strength between geopolymer paste and reinforcing bars

    was found to be higher than the OPC concrete[47].

    Light weight geopolymer concrete was proportioned with the

    help of fly ash, activators, expanded polystyrene beads (EPS up

    to 3 wt% or 91 vol%), admixtures and fine & coarse aggregates

    (Fig. 7(a)). It was noted that a decrease in the strength was more

    when larger size of EPS beads (

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    11/13

    (15 MPa) as specified (13.1 MPa) in ASTM C 90. Regarding fireperformance, the samples were non-ignitable and exhibited Class

    I-very low spread of flame as per BS EN-476 part 7 (Fig. 8). Itwas noted that the fire propagation index of the samples was

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    12/13

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