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1 PROPERIES OF BINDER SYSTEMS CONTAINING CEMENT, FLY ASH AND 1 LIMESTONE POWDER 2 3 Krittiya Kaewmanee 1 4 Somnuk Tangtermsirikul 2 5 6 1 Graduate student, School of Civil Engineering and Technology, Sirindhorn International 7 Institute of Technology, P.O.Box 22, Thammasat-Rangsit Post Office, 8 Klong Luang, Pathum Thani 12121, E-mail: [email protected] 9 2 Professor, School of Civil Engineering and Technology, Sirindhorn International Institute of 10 Technology, P.O.Box 22, Thammasat-Rangsit Post Office, 11 Klong Luang, Pathum Thani 12121, E-mail: [email protected] 12 13 Abstract: Fly ash and limestone powder are two major widely available cement replacing 14 materials in Thailand. However, the current utilization of these materials is still not optimized 15 due to limited information on properties of multi-binder systems. This paper reports 16 mechanical and durability properties of mixtures containing cement, fly ash, and limestone 17 powder as single, binary, and ternary binder systems. The results showed that a single binder 18 system consisting of only cement gave the best carbonation resistance. A binary binder 19 system with fly ash exhibited superior performances in long-term compressive strength and 20 many durability properties except carbonation and magnesium sulfate resistances while early 21 compressive strength of a binary binder system with limestone powder was excellent. The 22 ternary binder system, taking the most benefit of selective cement replacing materials, 23 yielded, though not the best, satisfactory performances in almost all properties. Thus, the 24 optimization of binders can be achieved through a multi-binder system. 25

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1

PROPERIES OF BINDER SYSTEMS CONTAINING CEMENT, FLY ASH AND 1

LIMESTONE POWDER 2

3

Krittiya Kaewmanee1 4

Somnuk Tangtermsirikul2 5

6

1Graduate student, School of Civil Engineering and Technology, Sirindhorn International 7

Institute of Technology, P.O.Box 22, Thammasat-Rangsit Post Office, 8

Klong Luang, Pathum Thani 12121, E-mail: [email protected] 9

2Professor, School of Civil Engineering and Technology, Sirindhorn International Institute of 10

Technology, P.O.Box 22, Thammasat-Rangsit Post Office, 11

Klong Luang, Pathum Thani 12121, E-mail: [email protected] 12

13

Abstract: Fly ash and limestone powder are two major widely available cement replacing 14

materials in Thailand. However, the current utilization of these materials is still not optimized 15

due to limited information on properties of multi-binder systems. This paper reports 16

mechanical and durability properties of mixtures containing cement, fly ash, and limestone 17

powder as single, binary, and ternary binder systems. The results showed that a single binder 18

system consisting of only cement gave the best carbonation resistance. A binary binder 19

system with fly ash exhibited superior performances in long-term compressive strength and 20

many durability properties except carbonation and magnesium sulfate resistances while early 21

compressive strength of a binary binder system with limestone powder was excellent. The 22

ternary binder system, taking the most benefit of selective cement replacing materials, 23

yielded, though not the best, satisfactory performances in almost all properties. Thus, the 24

optimization of binders can be achieved through a multi-binder system. 25

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Keywords: Cement replacing materials, Multi-binder, Fly ash, Limestone powder, 26

Durability, Mechanical properties 27

28

1. INTRODUCTION 29

The cement industry was reported to produce 5% of global man-made CO2 emissions, of 30

which 50% are from the chemical process, and 40% from burning fuel (World Business 31

Council for Sustainable Development, 2002). In addition, it is commonly known that the 32

manufacturing of conventional cement is extremely CO2 intensive; production of one ton of 33

cement clinker results in approximately one ton of CO2 released into the Earth's atmosphere. 34

The concrete industry worldwide has realized this matter and has been seeking new solutions. 35

Pozzolans, natural or industrial by-products, have been used extensively as cement replacing 36

materials in the past decades. Not only can cement replacing materials help reduce the 37

proportion of cement in concrete, they also improve properties of concrete in many ways. 38

Besides pozzolans, finely ground inert material known as filler is also used widely. Recently, 39

the use of more than one type of cement replacing materials in concrete, called ternary, 40

quaternary, or multi binder concrete, has globally grown because they present some 41

advantages over the binary binder concrete (Tahir and Önder, 2008; Mehmet et al., 2009; 42

Bassuoni and Nehdi, 2009; Bun et al., 2010). 43

In Thailand, fly ash is one of the most popular pozzolans. Fly ash concrete has become 44

practically common. Limestone powder is another material that has a bright future in the 45

concrete industry in Thailand due to its main benefits, especially early strength. The global 46

trend of ternary binder concrete is gaining popularity in Thailand since it is one of the 47

optimized ways of cement replacing material usage. This paper focuses mainly on 48

compressive strength, slump and slump loss, and durability properties of mixtures composed 49

of cement, fly ash, and limestone powder as single, binary, and ternary binder systems. 50

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51

2. EXPERIMENT 52

2.1 Materials 53

Three particle sizes of limestone powder were used in this research. Limestone powder with 54

average particle diameter (d50) of 2, 4, and 11 µ m are referred hereafter as LP#02, LP#04, 55

and LP#11, respectively. Ordinary Portland cements type I, type V and a fly ash from Mae 56

Moh were used. The chemical compositions and physical properties of ordinary Portland 57

cement type I, ordinary Portland cement type V, Mae Moh fly ash, and limestone powder are 58

shown in Table 1. Fig. 1 illustrates particle size distribution of the ordinary Portland cement 59

type I, Mae Moh fly ash, and limestone powders. 60

River sand complying with ASTM C33-92a and crushed limestone with a maximum size of 61

20 mm were used as the fine and coarse aggregates, respectively. Specific gravity of the river 62

sand was 2.60 and that of the crushed limestone was 2.70. 63

64

2.2 Experimental programs 65

2.2.1 Compressive strength and slump 66

The mix proportions were designed to capture the effect of binder content and size of 67

limestone powder on different binder system concrete. Binder contents of 258 kg/m3 and 354 68

kg/m3 were selected since they represent ranges of widely used concrete mix proportions in 69

Thailand. Two different sizes of limestone powder, namely LP#02 and LP#11 were used. The 70

replacement percentages were 30% of total binder weight for binary binder concrete with fly 71

ash and 10% of total binder weight for binary binder concrete with limestone powder. In the 72

case of ternary binder concrete, the contents of cement, fly ash, and limestone powder were 73

70%, 20% and 10% by weight of total binders, respectively. 74

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For slump tests, concrete with binder content of 300 kg/m3 was studied. The contents of 75

LP#11 were 5% and 10% by weight of total binders in both binary binder concrete with 76

limestone powder and ternary binder concrete, whereas binary binder concrete with fly ash 77

contained fly ash content of 30% by weight of total binders. 78

Mix proportions of concrete mixtures for compressive strength and slump tests are shown in 79

Tables 2 and 3, respectively. 80

81

2.2.2 Durability properties 82

This part focused on durability properties of mixtures with cement, fly ash, and limestone 83

powder as different types of binder systems, i.e. single, binary, and ternary. The properties in 84

terms of autogenous and drying shrinkages, carbonation depth, chloride resistance, sulfate 85

resistance were studied. Three different sizes of limestone powder, namely LP#02, LP#04 86

and LP#11 were used. The proportion of fly ash in binary binder system was 30% of total 87

binder weight for all tests except for sulfate resistance tests which was 40% of total binder 88

weight. The proportion of limestone powder was 10% by weight of total binders, both in 89

cases of binary and ternary binder systems for all tests with the exception in chloride 90

resistance test, which was reduced to 5% by weight of total binders. 91

Both autogenous and drying shrinkage tests were conducted on pastes with water to binder 92

ratio of 0.30 and the tested specimens were bars with the dimensions of 2.5x2.5x28.5 cm. 93

Autogenous shrinkage specimens were demolded after final setting time, sealed all sides by 94

aluminum foil and plastic sheet and then kept in a chamber with control temperature of 95

28±2°C and relative humidity of 50±5% while drying shrinkage specimens were cured in 96

water for 7 days and subjected to drying conditions at a temperature of 28±2°C and relative 97

humidity of 50±5%. The length change of the bars was continuously monitored. 98

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An accelerated carbonation test was selected in order to shorten the test period. The CO2 99

subjection environment was controlled such that the CO2 concentration, the temperature, and 100

the relative humidity were 4% (40,000 ppm), 40±2°C, and 50±5%, respectively. The test was 101

conducted on 5x5x5 cm mortar cube specimens. The sand to binder ratio was 2.75 and the 102

water to binder ratio was 0.485 for all mixtures. The specimens were cured in water for 7 103

days before subjecting to CO2 environment. After being under CO2 exposure for 28 days, the 104

specimens were split into half, sprayed with 1% phenolphthalein solution and the carbonation 105

depth was measured. 106

Chloride resistance was observed in terms of chloride permissibility according to ASTM 107

C1202. The test was carried out on mortar with sand to binder ratio of 2.75 and water to 108

binder ratio of 0.40. The charge passed was measured at 28 days and an interpretation of 109

chloride permissibility was made. 110

In case of sulfate resistance, both performances in sodium sulfate (Na2SO4) and magnesium 111

sulfate (MgSO4) were studied. The test included measurement of expansion of 2.5x2.5x28.5 112

cm mortar bars in Na2SO4 solution and weight loss of 5x5x5 cm mortar cubes in MgSO4 113

solution. The concentrations of Na2SO4 and MgSO4 solutions are 5% (50 g/1 L). The 114

specimens were cast with water to binder ratio of 0.55 and sand to binder ratio of 2.75. All 115

specimens were cured in water for 28 days before being submerged in Na2SO4 and MgSO4 116

solutions. The length change of specimens immersed in Na2SO4 solution and weight loss of 117

specimens immersed in MgSO4 solution were periodically recorded. 118

119

3. RESULTS AND DISCUSSION 120

3.1 Compressive strength 121

Results of compressive strength of concrete with 258 and 354 kg/m3 binder contents are 122

expressed in Figs. 2 and 3, respectively. Cement-only concrete exhibited the highest 123

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compressive strength at all tested ages in the case of concrete with 258 kg/m3 binder content. 124

In the case of concrete with 354 kg/m3 binder content, concrete with fine limestone powder, 125

both binary concrete with 10% of LP#02 and ternary concrete with 10% of LP#02, showed an 126

outstanding improvement of compressive strength, especially at early age. At low binder 127

content, limestone powder does not improve compressive strength due to inadequate cement 128

content. However, fine limestone powder effectively increases the compressive strength 129

especially at early age when binder content becomes greater. Limestone powder accelerates 130

the hydration reaction, resulting in an early gain of strength, though it is a filler. The increase 131

of strength is also partly due to the filling effect of binders in the system, especially when fine 132

limestone powder is used. 133

134

3.2 Slump 135

The initial slump of binary concrete with fly ash was the highest as can be seen from Fig. 4. 136

As generally known, a spherical shape of fly ash results in higher slump. In the case of binary 137

binder concrete with limestone powder, the initial slump was slightly improved when 138

compared with that of cement-only concrete, and the increase of slump was more obvious at 139

10% limestone powder. Ternary binder concrete exhibited smaller initial slump than binary 140

binder concrete with fly ash, but was still higher than that of the cement-only concrete. Since 141

particle shape of limestone powder is irregular, replacing fly ash with limestone powder 142

causes reduction of initial slump in ternary binder concrete. 143

Concrete with limestone powder, both in binary and ternary binder concrete, lost their slump 144

slightly faster than cement-only concrete and binary binder concrete with fly ash. Mixtures 145

with 10% of limestone powder led to a higher rate of slump loss than mixtures with 5% of 146

limestone powder. This can be explained from the fact that limestone powder accelerates the 147

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hydration reaction and accelerates setting of concrete. The higher content of limestone 148

powder led to the faster reaction rate and settings as illustrated in Fig. 5. 149

150

3.3 Autogenous shrinkage 151

It is clear from the results of autogenous shrinkage shown in Fig. 6 that binary binder mixture 152

with fly ash gave the lowest autogenous shrinkage. Binary binder mixture with limestone 153

powder (both LP#02 and LP#11) had smaller autogeneous shrinkage when compared with 154

cement-only mixture. Autogenous shrinkage has the potential to become greater when 155

limestone powder is used to replace a portion of fly ash in ternary binder mixture. Both in 156

binary and ternary binder system, mixtures with LP#11 had smaller autogeneous shrinkage 157

than mixtures with LP#02. It can be explained from the fact that limestone powder is a non-158

reactive material and it does not change its volume with time. When it is used to replace a 159

part of cement in a binary binder system, the products which change their volume with time 160

are reduced, causing the reduction in autogeneous shrinkage. Fly ash helps reduce shrinkage 161

by delaying the hydration and pozzolanic reactions and by the expansion of the SO3 related 162

products (Tangtermsirikul et al., 1995). In the case of the ternary binder system in this study, 163

limestone powder was used to replace a part of fly ash, thus, autogeneous shrinkage was 164

increased when compared to that of the binary mixture with fly ash. The increase is also 165

caused by the acceleration of hydration reaction when limestone powder is incorporated. 166

167

3.4 Drying shrinkage 168

The shrinkage of dried specimens was measured in terms of total shrinkage. From Fig. 7, 169

limestone powder helps reduce total shrinkage, both in binary and ternary binder system. The 170

total shrinkage is smaller when using coarser limestone powder. However, the reduction is 171

not significant. 172

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173

3.5 Carbonation 174

As shown in Fig. 8, it can be observed that carbonation depth increases in mixtures with 175

limestone powder (both LP#02 and LP#11), in either binary or ternary binder systems. 176

Coarser limestone powder tends to result in greater carbonation depth in case of ternary 177

binder mixtures. However, binary mixtures with fine and coarse limestone powder yield 178

much less carbonation depth than binary binder mixture with fly ash. The increase of 179

carbonation depth when limestone powder was used to partially replace cement could be due 180

to the reduction of Ca(OH)2 by the effect of cement replacing. Since limestone powder is a 181

non-reactive material, it does not undergo hydration reaction and does not produce Ca(OH)2. 182

In binary binder mixture with limestone powder, the substitution of cement by limestone 183

powder reduces Ca(OH)2. The reduction of Ca(OH)2 results in higher carbonation depth. In 184

the case of a ternary binder mixture, limestone powder replaces a part of fly ash which 185

consumes Ca(OH)2 in the pozzolanic reaction. Therefore, Ca(OH)2 reduction in the ternary 186

binder mixture is less when compared with the binary binder mixture with fly ash. 187

188

3.6 Chloride resistance 189

The charge passed through a binary binder mixture with fly ash was less than that of cement-190

only mixture (see Fig. 9), meaning better chloride penetration resistance. When a part of fly 191

ash was replaced by limestone powder with an average particle size of 4 µ m in a ternary 192

binder mixture, the charge passed was slightly reduced which indicates even better chloride 193

penetration resistance. The charge passed was increased in the case of a binary binder 194

mixture with limestone powder when compared with the cement-only mixture, expressing 195

poorer chloride penetration resistance. The higher chloride ion permissibility of the mortar 196

containing limestone powder, as compared to that of cement-only mortar, can be attributed to 197

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the porous and connected paste aggregate interfacial transition zone (ITZ) associated with 198

limestone powder (Ghrici et al., 2007). The lower chloride ion permissibility of the mortar 199

with fly ash may be related to the refined pore structure and its reduced electrical 200

conductivity (Talbot et al., 1995). 201

202

3.7 Sulfate resistance 203

3.7.1 Sodium sulfate resistance 204

The expansion of all mixtures immersed in sodium sulfate solution is plotted in Fig. 10. As 205

expected, binary binder mixture with fly ash shows low expansion, and so does the ternary 206

binder mixture. Although binary binder mixture with limestone powder shows larger 207

expansion than ordinary Portland cement type V mixture, the mixture had lower expansion 208

than ordinary Portland cement type I mixture. The dilution effect due to cement replacing 209

materials, either by the use of fly ash or limestone powder, reduces the amount of Ca(OH)2 210

and ettringite. With fly ash, the availability of Ca(OH)2 for further sulfate-related reactions is 211

reduced because it is consumed in the pozzolanic reaction. In the presence of limestone 212

powder, the conversion of ettringite to monosulfoaluminate is suppressed or delayed because 213

of the formation of monocarboaluminate (Ghrici et al., 2007). 214

215

3.7.2 Magnesium sulfate resistance 216

From Fig. 11, it can be seen that weight loss of binary binder mixture with limestone powder 217

is drastically smaller than that of the binary binder mixture with fly ash. Slight differences in 218

weight loss are found in a binary binder mixture with coarse limestone powder when 219

compared with a mixture with ordinary Portland cement type I. Replacing a portion of fly ash 220

by limestone powder in a ternary binder mixture greatly reduces weight loss. 221

222

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The relative performances of each binder system are compared and summarized in Table 4. 223

224

5. CONCLUSIONS 225

The fresh, mechanical and durability properties of mixtures containing cement, fly ash, and 226

limestone powder as single, binary, and ternary binder system were studied. The uses of fly 227

ash and limestone powder as binary binder systems show distinct enhancement on certain 228

properties. Incorporating fly ash in a mixture improves workability, chloride and sodium 229

sulfate resistances, as well as reduces shrinkages. The early gain of compressive strength is 230

noticeable when 10% of limestone powder having the average particle diameter (d50) of 2 µ231

m is used to replace cement in concrete with binder content of 354 kg/m3. In addition, the 232

combination of fly and limestone powder in a ternary binder system exhibits performances in 233

an acceptable level and is better than a single binder system having only cement. The use of 234

more than one type of cement replacing materials in concrete is gaining attraction in Thailand 235

because it is the best way to fully utilize the advantages of each type of cement replacing 236

materials. 237

238

ACKNOWLEDGEMENT 239

The authors gratefully acknowledge the Golden Jubilee Scholarship (Grant No. 240

PHD/0124/2549) provided by the Thailand Research Fund. The authors would like to thank 241

Surint Omya Chemicals (Thailand) Co. Ltd. for providing research support and limestone 242

powder samples for this study. The research was also supported by the Center of Excellence 243

in Material Science, Construction and Maintenance Technology, Thammasat University. 244

245

REFERENCES 246

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Bassuoni, M.T. and Nehdi, M.L. 2009. Durability of self-consolidating concrete to 247

different exposure regimes of sodium sulfate attack. Materials and Structures. 42, 1039-1057. 248

Bun, K.N., Hasmaliza, M., Etsuo, S. and Zainal, A.A. 2010. Effect of rice husk ash 249

and silica fume in ternary system on the properties of blended cement paste and concrete. 250

Journal of Ceramic Processing Research. 11(3), 311-315. 251

Ghrici, M., Kenai, S. and Said-Mansour, M. 2007. Mechanical properties and 252

durability of mortar and concrete containing natural pozzolan and limestone blended cements. 253

Cement and Concrete Composites. 29, 542-549. 254

Mehmet, G., Erhan, G., and Erdoğan, Ö. 2009. Properties of self-compacting 255

concretes made with binary, ternary, and quaternary cementitious blends of fly ash, blast 256

furnace slag, and silica fume. Construction and Building Materials. 23, 1847-1854. 257

Tahir, K.E. and Önder, K. 2008. Use of binary and ternary blends in high strength 258

concrete. Construction and Building Materials. 22, 1477-1483. 259

Talbot, C., Pigeon, M., Marchand, J. and Hornain, H. 1995. Properties of mortar 260

mixtures containing high amount of various supplementary cementitious materials. 261

Proceedings of the 5th CANMET/ACI International Conference on Fly Ash, Silica Fume, 262

Slag and Natural Pozzolans in Concrete, Milwaukee, USA, June, 1995, 125-152. 263

Tangtermsirikul, S., Sudsangium, T. and Nimityongsakul, P. 1995. Class C fly ash as 264

a shrinkage reducer for cement paste. Proceedings of the 5th CANMET/ACI International 265

Conference on Fly Ash, Silica Fume, Slag and Natural Pozzolans in Concrete, Milwaukee, 266

USA, June, 1995, 385-401. 267

World Business Council for Sustainable Development. 2002. The cement 268

sustainability initiative, Progress report. 269

270

271

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272

273

Figure 1 Size distribution of ordinary Portland cement type I, Mae Moh fly ash, and 274

limestone powders 275

276

277

Figure 2 Compressive strength of concrete with binder content = 258 kg/m3 and w/b = 0.72 278

0

10

20

30

40

50

60

70

80

90

100

0.01 0.1 1 10 100 1000

Und

ersi

zed

part

icle

(%)

Particle size (microns)

OPC Type IMae Moh fly ashLP#02LP#04LP#11

0

5

10

15

20

25

30

35

40

0 5 10 15 20 25 30

Com

pres

sive

stre

ngth

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)

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I-C100 I-C70FA30I-C90LP#02 10 I-C90LP#11 10I-C70FA20LP#02 10 I-C70FA20LP#11 10

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279

280

Figure 3 Compressive strength of concrete with binder content = 354 kg/m3 and w/b = 0.53 281

282

283

284

Figure 4 Slump of concrete with binder content = 300 kg/m3 and w/b = 0.55 285

0

10

20

30

40

50

60

0 5 10 15 20 25 30

Com

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sive

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ngth

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)

Age of concrete (days)

II-C100 II-C70FA30II-C90LP#02 10 II-C90LP#11 10II-C70FA20LP#02 10 II-C70FA20LP#11 10

12.0 12.013.5 14.0

12.5 12.5

5.06.0 6.0 6.0 6.0 5.5

3.0 2.5 3.04.0 3.5

2.5

0

2

4

6

8

10

12

14

16

18

S-C100 S-C95 LP#11 5

S-C90 LP#11 10

S-C70FA30S-C70FA25 LP#11 5

S-C70FA20 LP#11 10

Slum

p (c

m)

Initial30 mins 60 mins

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286

287

Figure 5 Initial and final setting times of pastes 288

289

290

Figure 6 Autogenous shrinkage of pastes with w/b = 0.3 291

292

98

69

55

96

84

116

83

73

112

98

128

95

79

130

126

155

115

90

148

133

0 60 120 180 240 300

C100

C90LP#02 10

C80LP#02 20

C90LP#11 10

C80LP#11 20

C70FA30

C70FA22.5LP#02 7.5

C70FA15LP#02 15

C70FA22.5LP#11 7.5

C70FA15LP#11 15

Time Duration (minutes)

Final Setting TimeInitial Setting Time

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293

Figure 7 Total shrinkage of paste with w/b = 0.3 after 73 days of drying 294

295

296

297

Figure 8 Carbonation depth of mortars after 28 days of being under CO2 exposure 298

299

1603 15991533 1547 1490 1457

0

200

400

600

800

1000

1200

1400

1600

1800

C100 C90LP#02 10 C90LP#11 10 C70FA30 C70FA20LP#02 10

C70FA20LP#11 10

Tota

l shr

inka

ge (x

10-6

m)

3.0

4.0 4.0

7.0

6.0

7.0

0

2

4

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8

10

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300

Figure 9 Chloride permissibility test by measuring charge passed at 28 days 301

302

303

Figure 10 Expansion of mortar bars submerged in sodium sulfate solution 304

305

5,6916,398

3,218 3,065

0

2,000

4,000

6,000

8,000

10,000

C100 C95LP#04 5 C70FA30 C70FA25LP#04 5

Cha

rge p

asse

d (c

oulo

mbs

)

0.00

0.25

0.50

0.75

1.00

1.25

1.50

0 100 200 300 400 500 600 700

Exp

ansi

on (%

)

Immersion period (days)

I-100V-100C90LP#11 10C60FA40C60FA30LP#11 10

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17

306

Figure 11 Weight loss of 5x5x5 cm cubic specimens submerged in magnesium sulfate 307

solution for 92 weeks 308

309

310

311

312

313

314

315

316

317

3.232.95

3.31

6.09

2.71

0

1

2

3

4

5

6

7

8

I-100 V-100 C90LP#11 10 C60FA40 C60FA30LP#11 10

Wei

ght

loss

(%)

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Table 1 Chemical compositions and physical properties of ordinary Portland cement type I, 318 ordinary Portland cement type V, Mae Moh fly ash, and limestone powder 319

Properties Ordinary Portland Cement

type I

Ordinary Portland Cement

type V

Mae Moh

Fly Ash

Limestone Powder

Chemical compositions (%)

SiO2 20.20 20.97 36.1 0.06

Al2O3 4.70 3.49 19.4 0.09

Fe2O3 3.73 4.34 15.1 0.04

CaO 63.40 62.86 17.4 54.80

MgO 1.37 3.33 2.97 0.57

SO3 1.22 2.12 0.77 -

Na2O - 0.12 0.55 -

K2O 0.28 0.47 2.17 -

LOI

2.72 1.21 2.81 43.80

Physical properties

Specific gravity 3.11 3.18 2.44 2.70

Blaine fineness (cm2/g) 3430 3727 2460 LP#02, 9260

LP#04, 8530

LP#11, 3320

d50 (µ m) 11 n.a. 11 LP#02, 2

LP#04, 4

LP#11, 11

320

321

322

323

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Table 2 Mix proportions of concrete for compressive strength test 324

Mix designation w/b Cement

(kg/m3)

Fly ash

(kg/m3)

Limestone powder

(kg/m3) Water

(kg/m3)

Sand

(kg/m3)

Gravel

(kg/m3) LP#02 LP#11

I-C100 0.72 258 0 0 0 185 808 1111

I-C95LP#02 5 0.72 245 0 13 0 185 807 1110

I-C90LP#02 10 0.72 232 0 26 0 185 806 1110

I-C95LP#11 5 0.72 245 0 0 13 185 808 1111

I-C90LP#11 10 0.72 232 0 0 26 185 807 1110

I-C70FA30 0.72 181 77 0 0 185 806 1110

I-C70FA25LP#02 5 0.72 181 65 13 0 185 799 1100

I-C70FA20LP#02 10 0.72 181 52 26 0 185 799 1100

I-C70FA25LP#11 5 0.72 181 65 0 13 185 800 1102

I-C70FA20LP#11 10 0.72 181 52 0 26 185 799 1100

II-C100 0.53 354 0 0 0 188 736 1100

II-C95LP#02 5 0.53 336 0 18 0 188 735 1098

II-C90LP#02 10 0.53 319 0 35 0 188 734 1096

II-C95LP#11 5 0.53 336 0 0 18 188 736 1100

II-C90LP#11 10 0.53 319 0 0 35 188 735 1098

II-C70FA30 0.53 248 106 0 0 188 734 1096

II-C70FA25LP#02 5 0.53 248 88 18 0 188 724 1083

II-C70FA20LP#02 10 0.53 248 69 35 0 188 725 1084

II-C70FA25LP#11 5 0.53 248 88 0 18 188 726 1085

II-C70FA20LP#11 10 0.53 248 69 0 35 188 724 1083

325

326

327

328

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Table 3 Mix proportions of concrete for slump test 329

Mix designation w/b Cement

(kg/m3)

Fly ash

(kg/m3)

Limestone powder

LP#11

(kg/m3)

Water

(kg/m3)

Sand

(kg/m3)

Gravel

(kg/m3)

S-C100 0.55 300 0 0 165 873 1064

S-C95LP#11 5 0.55 285 0 15 165 872 1063

S-C90LP#11 10 0.55 270 0 30 165 871 1062

S-C70FA30 0.55 210 90 0 165 862 1051

S-C70FA25LP#11 5 0.55 210 75 15 165 863 1052

S-C70FA20LP#11 10 0.55 210 60 30 165 864 1053

330

331

332

333

334

335

336

337

338

339

340

341

342

343

344

345

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Table 4 Summary of performances of mixtures with various binder systems 346

Binder systems

Properties

Single Binary Ternary

Type I Type V C+LP C+FA C+FA+LP

Compressive strength

- Early age strength

- Long-term strength

●●●

●●●

-

-

●●●●

●●●●

●●●

●●●

Slump ●● - ● ●●●● ●●●

Autogenous shrinkage ● - ●● ●●●● ●●●

Drying shrinkage ● - ●● ●●●● ●●●●

Carbonation ●●●● - ●●● ● ●●

Chloride resistance ●● - ● ●●●● ●●●

Sulfate resistance

- Sodium sulfate

- Magnesium sulfate

●●●

●●●

●●●●

●●

●●●

●●●●

●●●●

●●●●

Remarks: ●●●●= best performance, … , ● = worst performance 347

FA content ≥ 30%, LP content ≤ 10%, LP size (d50) ranges from 2 – 11 µ m 348

349

350

351

352

353