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New PLC and Motion Products from Galil

Automation FairApril 2008

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Galil’s MissionGalil’s Mission

Be the leading supplier of high performance, cost-effective and easy-to-use motion controllers for the OEM market

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We Move the WorldWe Move the World

• Galil sells motion controllers for equipment in a variety of industries including semiconductor, medical, textiles, machine tools, and many more

• See customer stories and videos at www.galilinmotion.com

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Established Reputation and Long History of Success• Founded in 1983 by Jacob Tal and Wayne Baron• Introduced 1st microprocessor-based servo controller• Profitable for over 87 consecutive quarters• Delivered over 500,000 controllers world-wide

Excellent Technical Support and Service• World-wide network of factory-trained reps & distributors• Technical support team with over 100 man-years of motion

control experience• On-line support tools at www.galilmc.com

About GalilAbout Galil

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On Line Tools at www.galilmc.comOn Line Tools at www.galilmc.com

Galil’s free online support tools include:• White Papers, application notes and articles

www.galilmc.com/literature/technotes.html • On-Line tutorials on motion control

www.galilmc.com/training/webconf.html• MotionCodetm Toolkit with downloadable programs and code

www.galilmc.com/support/motioncode/index.html • MotorSizertm Software for easy sizing of motion systems

www.galilmc.com/support/motorsizer/• HelloGaliltm Quick start for PC programming languages

www.galilmc.com/support/hello_galil.html• Bulletin Board with subject search

www.galilmc.com/support • ServoTrends Newsletter Archives www.galilmc.com/literature/servo.html• Product catalog with specs and pricing

www.galilmc.com/products/catalog.html • Customer applications and videos www.galilinmotion.com/smartMoves.php

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About the ProductsAbout the Products

• Leading Edge– 32 bit microcomputer with high-speed processing– On-board program memory with multitasking

• Easy to Use– 2 letter, English-like instructions– Software tools for servo tuning, ActiveX Tools

• Cost Effective– 100 qty price guarantee; as low as $100/axis

• Flexible– Available in 1 through 8-axis configurations– Configurable for steppers and servos on any axis– PCI, PC/104, cPCI, ISA, RS232, USB and Ethernet

• Easy to Customize– Firmware & hardware customized to specifications

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Handles Virtually any Mode of MotionHandles Virtually any Mode of Motion

• Point-to-Point Positioning• Position Tracking• Jogging• Linear and Circular Interpolation• Tangential Following• Helical• Electronic Gearing • Electronic Cam• Contouring• Teach and Playback

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High SpeedHigh Speed

• Encoder frequencies up to 22 MHz for servos

• Outputs pulses for steppers up to 6 MHz

• Servo loop as low as 31 µsec/axis

• 40 µsec application command processing

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Intelligent ProgrammingIntelligent Programming

• On-board, non-volatile memory for storing application programs, variables and arrays frees host

• Programmable event triggers including At time, At position, At input, At speed

• Multitasking for simultaneous execution of up to eight application programs

• Flash EEPROM for easy firmware updates in field

• DMA/2nd FIFO for instant access to status and parameters

• Conditional JUMPS and IF/THEN/ELSE/Constructs

• Arithmetic and trigonometric functions

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New! Accelera Series – 5New! Accelera Series – 5thth Generation Generation

• Uses RISC-based microcomputer for high-speed performance and processing power

• Accepts encoder inputs up to 22 MHz for servos• Servo updated as low as 31 µsec/axis• Command execution speeds as low as 40 µsec• 2000 lines (x 80 chr) program memory• 16,000 array elements• 510 user defined variables• Enhanced instruction set• Available in 1- through 8-axis formats• PCI: DMC-18x6 • Ethernet/RS232: DMC-40x0

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Sizzling Specs of Accelera ControllersSizzling Specs of Accelera Controllers

Accelera Prior Generation

Max encoder rate 22 MHz 12 MHz

Max stepper rate 6 MHz 3 MHz

Command Execution

Speed

40 microseconds 400 microseconds

Minimum Servo Update 31 microseconds 125 microseconds

Program memory 2000 lines x 80 chr 1000 lines x 80 chr

Array Size 16000 elements 8000 elements

Number of variables 510 254

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DMC-40x0 Accelera Ethernet ControllerDMC-40x0 Accelera Ethernet Controller

• Accelera, Ethernet/RS232 Controller• Full-featured, packaged controller • Ultra-high speed and precision• Ethernet 10/100Base-T • Two RS232 ports• 1 through 8 axes• Optically isolated I/O, high-powered

outputs, analog inputs, expanded 3.3V I/O, metal enclosure, d-type connectors

• Available packaged with servo and stepper drives

• Box Dimensions: 1-4 axes: 8.1” x 7.25” x 1.72” 5-8 axes: 11.5” x 7.25” x 1.72”

DMC-4040 4-axis controller

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DMC-4080 Controller/Drive PackageDMC-4080 Controller/Drive Package

The DMC-4080 8-axis controller and drive unit connects to 8 servo motors

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DMC-40x0 Drive Options from GalilDMC-40x0 Drive Options from Galil

Model Description

SDM-44040 Four 1.4 A drives for step motors (Full, Half, ¼, 1/16)

SDM-44140 Four 3.0 A drives for microstepping

AMP-43140 Four 20W Linear amps for brush servos

AMP-43040

AMP-43020

Four 500W PWM amps for brush/brushless servos

Two 500W PWM amps for brush/brushless servos

The DMC-40x0 can also connect to external drives of any size or power range.

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New! RIO-471x0 Compact, Intelligent PLCNew! RIO-471x0 Compact, Intelligent PLC

Analog and digital I/O with intelligent processing in one unit

RIO-471x0 I/O controller

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RIO FeaturesRIO Features

• On-board RISC processor for fast and intelligent I/O handling

• 10/100Base-T Ethernet Link and RS232 port • 32 Digital I/O• 16 Analog I/O• Powered by Power-Over-Ethernet (PoE) or

external 18-36 VDC • Compact size: 3.88" x 4.26" x 1.30" • Cost-effective: $295 in single quantity and

$195 in 100 quantities

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RIO-471x0 Provides Numerous I/ORIO-471x0 Provides Numerous I/O

• 16 isolated inputs, 5-24 VDC• 8 isolated, sourcing outputs, 12-24 VDC, 500mA• 8 isolated, sinking outputs, 5-24 VDC, 25mA• -47100: 8 analog inputs, 0-5 VDC, 12-bit ADC • -47100: 8 analog outputs, 0-5 VDC, 12-bit DAC• -47120: 8 analog inputs, selectable as +/-10V, +/-5V, 0-5V, 0-10V

12-bit standard, 16-bit optional. Differential or Single-ended.• -47120: 8 analog outputs, selectable as +/-10V, +/-5V, 0-5V, 0-10V

12-bit standard, 16-bit optional

All I/O are self-contained in each RIO unit. Use multiple RIO units to add more I/O.

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RIO is IntelligentRIO is Intelligent

• RIO contains a RISC processor for fast handling of I/O logic, executing programs, and multitasking.

• Processes commands in 40 microseconds

• Contains flash memory for non-volatile storage of programs, variables and arrays

• Includes pulse counter, process control loops, a web interface, and email capability

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RIO ProgrammingRIO Programming

RIO can accept:

1. Galil’s standard two-letter commands

2. Code from Galil’s Ladder Interface Software which converts Relay Ladder Logic into two-letter code.

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What is Relay Ladder Logic?What is Relay Ladder Logic?

• Relay Ladder Logic (RLL) is a standard programming format used primarily for programmable logic controllers (PLC)

• RLL is a graphical programming language to specify I/O logic

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Ladder Interface SoftwareLadder Interface Software

Galil’s Ladder Interface Software converts a Relay Ladder Logic program into deterministic

code for input into Galil’s RIO I/O Controller

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Functions SupportedFunctions Supported

• Contacts

• Coils

• Control Relays

• Boxes (timers, counters, data manipulation)

• Mathematical and Logical Operators

• Galil Command box

• Analog I/O

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Example of using Ladder Interface with the RIO Example of using Ladder Interface with the RIO and DMC-40x0 in a Motion Control Systemand DMC-40x0 in a Motion Control System

Galil Software Demonstration• Step through creating a basic Ladder program with

Galil’s Ladder Interface software

• Execute the Ladder Interface output on an RIO and show scope outputs via GalilTools software

• Review integrated solution that uses a Ladder Interface program running on the RIO, and a typical Motion Control application using the DMC-4020 controller.

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Galil Customer Product Training is protected by copyright and must not be reproduced or disassembled in any form without prior written consent of Galil Motion Control, Inc.