Upload
ashlynn-cook
View
253
Download
3
Tags:
Embed Size (px)
Citation preview
1
National Wind Technology CenterWind Turbine Design According to
IEC 61400-1 (Onshore) and -3 (Offshore) Standards
Overview for NWTCNovember 8, 2005
Sandy ButterfieldNREL
2
Outline• Overview of design process• IEC standards organization• Load cases• Determination of design load
– Fatigue– Extreme
• Special cases, e.g. faults• History and origin of design load
cases
3
Design and Analysis Phase Test and Verification Phase
ConceptualDesign
Preliminary Design and Analysis
ComponentQualification Tests
Performance andPrototype
Loads Tests
Detailed Design and Analysis
Final Design
Reliability TestsDesign
Refinements
Structural Detailed DesignMech. & Electrical Design
Where does Certification & Standards Fit IntoDesign Process & Product Development Phases?
DESIGN REFINEMENT PRODUCT VALIDATION
Type Certification
Even More Load Case AnalysisControl & Protection System
Maintenance ManualInstallation ManualOperating ManualPersonal SafetyManufacturing Quality Load Verification
Dynamic Behavior
Certification Documentation Type Testing
Certification Loads Test
Power PerformanceDynamic BehaviorNoiseSafety TestPower Quality
Define Certification Requirements
•Standards are seamless(?) woven into design process•Load estimations are continually refined
More Load Case AnalysisControl & Protection System
Preliminary Load Case AnalysisControl & Protection System
Final Loads Document Control & Protection System
4
IEC Standards for Wind
• TC88 responsibility
• Working Groups and Maintenance Teams do the work
• WT01 sets certification requirements and Conformity Assessment Board (CAB) has final authority (not TC88)
5
WT01 References Technical Standards
DesignEvaluation
TypeTesting
Manufacturing Evaluation
Foundation Design Evaluation(Optional)
Type Characteristic Measurements
(Optional)
Final EvaluationReport
Type Certificate
Boundaries of design evaluation: Project Certificate
•61400-1 ed 3 (Onshore)
•61400-2 ed 2 (Small)
•61400-3 (Offshore)
•61400-4 (Gearboxes)
•61400-12 (Performance)
•61400-13 (loads)
•61400-21 (Power Quality)
•61400-23 (Blades)
•61400-24 (Lightning)
•61400-11 (Noise)
•61400-14 (Sound Power)•ISO 9002
WT01
Offshore Support Structures
6
-1 Primary Table of Contents
• 6 External conditions 25– 6.1 General 25– 6.2 Wind turbine classes 25– 6.3 Wind conditions 26– 6.4 Other environmental conditions 35– 6.5 Electrical power network conditions 37
• 7 Structural design 38– 7.1 General 38– 7.2 Design methodology 38– 7.3 Loads 38– 7.4 Design situations and load cases 39– 7.5 Load calculations 46– 7.6 Ultimate limit state analysis 48
• 8 Control and protection system 55• 9 Mechanical systems 57• 10 Electrical system 60• 11 Assessment of structural and electrical compatibility of a wind turbine for
site-specific conditions 62• 12 Assembly, installation and erection 68• 13 Commissioning, operation and maintenance 71
7
Annexes• Annex A (Normative) Design parameters for describing wind turbine class S76• Annex B (Informative) Turbulence models 77• Annex C (informative) Assessment of Earthquake Loading 82• Annex D (Informative) Wake and Wind Farm Turbulence 83• Annex E (Informative) Prediction of Wind Distribution for Wind Turbine Sites by Measure-
Correlate-Predict (MCP) Methods 85• Annex F (Informative) Characteristic Wind Turbine Loads for Ultimate Strength Analysis
88• Annex G (Informative) Fatigue Analysis Using Miner’s Rule with Load Extrapolation 91• Annex H (Informative) Bibliography 95
8
Clause 6 - Design Classes
9
Normal Turbulence Model
0
0,1
0,2
0,3
0,4
0,5
0 5 10 15 20 25 30
Vhub (m/s)
Turb
ule
nc
e in
ten
sit
y
Class A
Class B
Class C
Bonnie’s Version
10
Extreme Turbulence Model
11
Extreme Coherent Gust w/ Direction Change
0
10
20
30
40
50
-2 0 2 4 6 8 10 12 14Time, t (s)
Win
d sp
eed
V(z
,t)
(m
/s)
15 m/s gust profile
12
ECD Direction Change
0
50
100
150
200
0 10 20 30 40
Wind speed, V hub (m/s)
Dire
ctio
n ch
ange
, c
g (
deg)
Figure 6 –Direction change for ECD
0
5
10
15
20
25
30
-2 0 2 4 6 8 10 12
Time, t (s)D
irect
ion
chan
ge (
deg)
Figure 7 - Example of direction change transient
13
Power Production
Clause 7 – Design
Clause 7 includes detailed explanations on how to implement each load case.
14
2.1 NTM V in < Vhub < Vout Control system fault or loss of electrical network
U N
2.2 NTM V in < Vhub < Vout Protection system or preceding internal electrical fault
U A
2.3 EOG Vhub = Vr2m/s and Vout
External or internal electrical fault including loss of electrical network
U A
2) Power production plus occurrence of fault
2.4 NTM V in < Vhub < Vout Control, protection, or electrical system faults including loss of electrical network
F *
Faults While Operating
15
6) Parked (standing still or idling)
6.1 EWM 50 year recur. Period
U N
6.2 EWM 50 year recur. Period.
Loss of electrical networkelectrical network connection
U A
6.3 EWM 1 year recur. Period
Extreme yaw errormisalignment
U N
6.4 NTM Vhub < 0.7 Vref F *
7) Parked and fault conditions
7.1 EWM 1 year recur. periodVhub = Ve1
U A
Non-operating extreme load cases
Must sweep yaw angle
16
In Practice Loads Cases are Expanded
Multiple wind speeds, seeds, operating states, etc.
17
Synthesizing Simulation Time Series into Design Loads
Multiple time series for one wind speed
Sum all loads into Rainflow (fatigue)
matrix
Scale distribution according to wind
distribution
Sweep wind speed range
Normal Operating (fatigue) Loads
Multiple time series for one wind speed
Extrapolation to 1 & 50 year loads
Fit maximum load statistics to extreme value
model
Sweep wind speed, operating
& fault conditions
Extreme Operating, Faulted & Parked Loads
18
Max Design Load Analysis
Loads Summary
Maximum Loads for __________________ (Blade Root, Main Shaft, Tower Head, etc.)
Mx My Mz MT Fx Fy Fz FTExtremeLoad
LoadCase
PartialSafetyFactor units units
Mx max (Matrix lists simultaneous
My max load values for
Mz max all other loads
MT max when the
Fx max Extreme Load is
Fy max maximum)
Fz max
FT
(ListCase
forwhichload
isa
maximum)
(Listsafetyfactor
appliedforthe
LoadCase)
max
19
Max/Min Loads Chosen from all Cases
Load Case 1.3b = ECD (11.2 m/s, 15 m/s gust, 64o direction change, causes shut down on yaw error trigger)
20
Load Case 2.1c
•Two defining load cases involving emergency shut downs.
•Peak loads could be reduced by nearly 50% if loads were contained through 1.3b and 2.1c events.
21
Offshore : 61400-3
• Addresses all marine related design considerations
• Refers to 61400-1 for all turbine issues
• Add waves to the equation
22
Two stochastic load sources
•Turbulence spectra
•Broad band
•Wave spectra
•Narrower band
•Approaching system resonances
•Floating system dynamics?
•Foundation design included
23
Merging Two Design Paths
24
Load Case Table Includes Sea State
25
Need Joint Wind/Wave Probability Distributions
WavesTurbulence
26
50 year Environmental Contours
27
Two Excitation Sources
-Fixed-
-Floating-
•Controls could play a very important role in detecting damaging operating conditions and controlling floating platform stability
•Many more load cases
•Floating dynamics more complicated
28
Summary
• Standards are intimately connected to design process
• Load reduction depends on details of load cases (“whack a mole” or “rat killing”)
• Fatigue and extreme loads could be reduced through non-traditional controls
• Floating platforms could present great controls opportunities
• COE?