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1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future Trends Carlo Mapelli

1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

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Page 1: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

1

EUROPEAN STEEL COMPANIES–UNIVERSITIES

JOINT CONFERENCE

Warsaw 26-27 April 2007

Education in Ironmaking & Steelmaking in Italy: Past experience and Future Trends

Carlo Mapelli

Page 2: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

2

Topics

1. Educational tradition in Italy in the steelmaking field.

2. The training in steelmaking at Politecnico di Milano.3. The experience developed through different

educational solutions.4. The student trend.5. Up-dating of the handbooks and of the didactic tools.6. The role played by the cultural association and

institutions focused on the metallurgical field.

Page 3: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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• 1867: Institution of the first course in Steelmaking

• 1935: First Master in Steelmaking

Ironmaking and SteelmakingCold Forming and Hot Forming of the steelPhysical and Technological TestsMetallographyPhysical Chemistry in steelmakingElectric FurnacesIron and Steel FoundryStructures of steel

Page 4: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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The Steelmaking Laboratories at Politecnico di Milano

Page 5: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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The First Steelmaking Laboratories at Politecnico di Milano

Page 6: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Steelmaking Courses active in Italy

Rome Università degli Studi “La Sapienza”

Padua Università degli Studi

Udine Università degli Studi

Bologna Università degli Studi

Turin Politecnico di Torino

Milan Politecnico di Milano

Brescia Università degli Studi

The only training course supported also by the presence of the experimental laboratories is the one at Politecnico di Milano also thanks to the support of the Falck Fund instituted on 1961-1962 at Politecnico di Milano (€3.000.000).

Page 7: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Distribution of the Italian

Steelmaking Unities

Page 8: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Page 9: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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The Educational Offer at Politecnico di Milano

Page 10: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Audience of Courses at Politecnico di Milano

0

100

200

300

400

500

600

700

800

900

ARCHEOM

ETALL

URGY

META

LLURGY

FAILURE A

NALYSIS

PLASTIC

DEFORM

ATION O

F STEELS

MECHANIC

AL M

ETALL

URGY

STEELMAKIN

G PROCESS

STEELMAKIN

G PLA

NTS

SOLI

DIFIC

ATION &

FOUNDRY

META

LLURGIC

AL TECHNOLO

GIES

Page 11: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Other Training Tools• CoESi (Partnership between Politecnico di Milano and Tenaris

Dalmine which) was active since 2000 to 2004 and it has erogated 10 scholarship support for Ph.D. dedicated to steelmaking items.

• 5 Ph.D. Scholarship supported by:– 2 Siemens Voest Alpine (Steel Forming)– 1 Techint (Steelmaking Slag Recycling)– 1 Feralpi (Improvement in the energy efficiency of EAF)– 1 Riva Group (Solidification of billet in continuous casting)– …for the next year 1 Marcegaglia, 1 AST Arvedi, 1 Prosimet, 1

CSM• Master in Steelmaking through a cooperative collaboration

among Politecnico di Milano, Università degli Studi di Pisa, Lucchini-Severstal

Page 12: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Future Trends are related to the integrationwith our partners in education

Page 13: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Page 14: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Up-dating of thehandbooks

Page 15: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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AIM-Promotion among the young students

• AIM offers a special rate for the junior students:– Association Rate of €15.00– Possibility to partecipate to all the

organized events without any charge– Discount on the AIM published books

Page 16: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Courses promoted by AIM in collaboration with EnterprisesTITLE Next Edition

Corrosion Biennial 2007

Creep Biennial 2007

Failure Analysis Biennial 2007

Heat Treatment Biennial 2007

Hot Rolling and Cold rolling Three-yearly

2007

Metallurgy Secondary Metallurgy– with Plants Visits

Three-yearly

2007

Tribology Biennial 2007

Fatigue Biennial 2008

Electric Arc Furnace – with Plants Visits Three-yearly

2008

Metallography Biennial 2008

Mechanical Tests Biennial 2008

Metallurgy for Non Metallurgists Biennial 2008

Stainless Steels Three-yearly

2008

Coatings Biennial 2009

solidification and Continuous Casting – with Plants Visits

Three-yearly

2009

Page 17: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Future up-dating of the handbooks• Best integration about the following items:

– Thermodynamics and Kynetics of Steelmaking– Solidification of the Steel– Principles for the Designing and Regulation of the

Steelmaking Plants– Plastic Deformation of Steels

• Possibility to implement on-line facilities:– A cooperation among POLIMI – Siderweb – Università degli

Studi di Brescia has already been performed and structured on three main items:

• Physical Metallurgy of steels• Steelmaking• Steel Applications

……but a better modulation of the items and of the didactic forms needs to be implemented

Page 18: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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Role of AIM in collaboration with the university institutions

• The cultural institutions active in the metallurgy field play an important role of joining between industry and academies;

• realization of courses related to the permanent up-dating of the people operating in manufacturing;

• promotion of the employment possibilities among the students which stimulate them to follow the metallurgical training courses.

• …an interesting experience about the on-line training has been led by AIM at an international level as coordinator of METRO (Metallurgical Training On-Line) funded by EU.

Page 19: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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www.siderweb.com

Page 20: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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www.siderweb.com is a fully indipendent web-site completely dedicated to steelmaking

• News

• Market Analysis

• Information

• Data Bank

• Education

Page 21: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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The first Italian On-line Course

1. Fundamentals

• Brief History of Steelmaking• Fe-C Diagram • Main metallographic structure and examination technique • Thermal treatment • Fatigue phenomena and brittleness of the steels • Corrosion and Coating• Mechanical Test

2. Steel Grades and Properties

• Classification of the steels • Influence of detrimental elements • Structural Steels• Special Steel Grades • Stainless Steels • Steels for particular apllications • Criteria for the correct choice of the steels

3. Fundamentals about the Steelmaking Processes

• Blast-Furnace & BOF• EAF • Secondary Metallurgy and Ladle Furnace Operations • Technolgies for the solidification of the steels• Hot and Warm Forming• Cold Forming • Weldability • Environmental Impact of the Steelmaking Processes

Page 22: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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New Initiatives- A New Master Dedicated to the Management Roles

• Decisional Process in a Steelmaking Companies as a function of the Steelmaking Plants and of the Implemented Production Processes

• The main aim is to provide also to the management an integrated and critical vision of the steelmaking systems

The course is promoted by Siderweb, Politecnico di Milano, Isfor 2000, University of Brescia, Catholic University of Holy Heart

StrategyManagement of Human Resources in Steelmaking

Finance & Administration in a Steelmaking company

Logistics

Steelmaking Plant & Processes

Fundamentals of MetallurgyCommunications

Page 23: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

Education in I&S metallurgy in Italy: Past experience and Future Trends

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www.mecc.mat.polimi.it

[email protected]

Page 24: 1 EUROPEAN STEEL COMPANIES–UNIVERSITIES JOINT CONFERENCE Warsaw 26-27 April 2007 Education in Ironmaking & Steelmaking in Italy: Past experience and Future

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EUROPEAN STEEL COMPANIES–UNIVERSITIES

JOINT CONFERENCE

Warsaw 26-27 April 2007

Industrial & Hiring strategy: recruiting needs

Andrzej Wypych