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Cartagena, Colombia

October 9 - 11

Contamination

Control Seminar

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Contamination Control

Seminar

Overview of program.

Objectives.

Commitment.

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Program Overview

Wednesday

Basic Awareness.

Fuel System Durability

20,000 Hour Injectors

Compliance Guidelines.

Parts & Service Operations.

Recommended Practices.

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Program Overview

Thursday

Gecolsa Initiative.

What can you do?

Tools & procedures.

Team Exercise / Commitment

Identify Opportunities.

Tool Demonstration

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Why Are We Here?

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Why Are We Here?

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10111213141516171819202122232425

Sample A Sample B

5 micron limit

15 mircon limit

Engine Oil Cleanliness

ISO 16/13

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Hydraulic Oil Cleanliness

ISO 16/13

10111213141516171819202122232425

Sa le A Sa le B Sa le C Sa le

5 icron li it

15 ircon li it

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10111213141516171819202122232425

a e A a e B a e C a e D

5 cro t

15 rco t

Dr ve Tra O C ea ess

I O 16/13

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Diesel Fuel Cleanliness

ISO 15/13

10111213141516171819202122232425

Sa le A Sa le B Sa le C

5 icron li it

15 ircon li it

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Why Are We Here?

Contamination is the number one

cause of bearing damage that leadsto premature removal."

Bearings Division of TRW

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Why Are We Here?

Less than 10% of all rolling-element

bearings reach the fatigue limitbecause contamination usually

causes wear or spalling failure far

earlier.

Machine Design Magazine

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Why Are We Here?

When fluid is maintained 10 times

cleaner, hydraulic pump life can beextended by 50 times.

Oklahoma State University

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Why Are We Here?

One thing holds true about

hydraulic systems: the systemsmust be kept clean -- spotlessly

clean -- in order to achieve the

productivity they're capable of."

J.I. Case

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Practicing Oil Analysis (June 2000 Mag.)

A Picture is Worth a Thousand Words

IFPE Power in Motion ( Oct. 99 Mag.)

The Seven Steps to Cost Effective Contamination

Control

SAE Paper

Effective Fluid Management Delivers Big at thePort of Tacoma

Debris Signature Analysis (Paper Series 981478)

Assessing Performance of Bearings 1999-01-2791

CC Magazines and SAE Papers

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(http://www.maintenanceresources.com)(http://www.maintenanceresources.com)

OffOff--Line Filtration and Particle MonitoringLine Filtration and Particle Monitoring

PartnerPartner

to Improve Reliabilityto Improve Reliability

OffOff--Line Filtration and Particle MonitoringLine Filtration and Particle Monitoring

PartnerPartner

to Improve Reliabilityto Improve Reliability

Oils have been changed to remove contamination and

ensure lubricant health.

Precision maintenance organizations of the future will

employ dedicated and portable filtration coupled

with oil analysis to manage lubrication.

Will allow equipment to run cleaner, longer and more

reliably.

Maintenance Resources

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The Bad News!

Contamination is everywhere!

Contamination is the Enemy!

Shorten component and fluid life.

Reduce productivity.

Can lead to catastrophic failure and

costly downtime and repairs.

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The Good News!

Contamination can be controlled!

Clean Facilities.

Clean Components.

Clean Fluids.

Clean Processes.

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Seminar Objectives

Create Awareness of

Contamination.

Share Best Practices.

Demonstrate tools & procedures to

protect your equipment.

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Commitment

Team

Customer / Dealer / Caterpillar

Identify 1-2 Low Hanging Fruit. Easy to accomplish.

Minimal investment.

Identify 1 Long Term Objective.

Take notes during presentations.

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Contamination Control

Seminar Together we can:

Improve Component Life.

Increase Availability.

Reduce Costs.