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Colombini D, Occhipinti E, Fanti M. epm Research Unit -Milan
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AANNNNEEXX 11
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Characterization implies that any repetitive task for the upper limbs should be submitted to an analysis ifit requires carrying out consecutively, for at least 1-2 hour/day, working cycles similar to each other, andof relatively short duration (a few minutes), which are carried out via actions of the upper limbs. Onceestablished which tasks are actually repetitive and should be submitted to an analysis, the mostimportant problem is the quantification/assessment of repetitiveness.One suggestion which can be implemented in the field for frequency measurement, is that of counting,very carefully and analytically, all the technical actions, as defined in Table .1, and to then refer themto the time unit of reference (no. of technical actions per minute).Subsequently, an analysis of postures (the type of quantitative and qualitative joint involvement, thestatic or dynamic component of movement) will make it possible to obtain a general estimation of thedegree of repetitiveness and of the duration of single joint movements within the sequence of technicalactions.For a description of the technical actions it is better to make a video of the working tasks, which shouldthen be viewed in slow-motion.If the task is technically complex, the description of the action must absolutely be prepared together withpersonnel having specific experience in that task.Often, the company itself already has available documentation (for ex., times and methods workanalyzes) which extensively describes the carrying out of the task: such documentation includes thenumbered list and timing of successive movements or operations. For an efficient study of repetitivemovement tasks and, more specifically, to identify and count the technical actions, the following order ofactions is suggested.
a) Preparation of a videoThe work carried out during the shift by the operator, or by a homogeneous group of operators, issubmitted to a work analysis to establish the repetitive tasks characterized by cycles. It is sufficient tofilm a few cycles for every repetitive task (three or four). If the nature of the cycle makes it possible tocarry out operations in various different ways, then it may be useful to film 2 or 3 operators while they areworking on the same cycle. If there are technical obstacles to making a video of the operator from thefront, which would make it possible to film both arms at the same time, it is suggested to film the rightarm first, and then the left. The view field must include all the area from the shoulder, including all thetrunk, and the hand.
b) Detecting each single technical action
Technical actions have already been described as implying arthro-musculo-tendon activity of the upperlimbs: they should not be identified with the single joint movements, but rather with the total movements of one or more joint segments which enable the completion of a simple working task. As previouslyexplained, the aim of the MTM analysis is that of pinpointing the elementary movements necessary todetermine the time required to accomplish a given operation. The more incongruous the posture requiredfor the task, the longer the time required (e.g., because of the distance, etc.); or, the greater the forcerequired, the longer the time (weight of the object, degree of precision required, handling difficulties, etc.).Therefore, the presence of risk factors that may overload the upper limbs presupposes a lengthening of thetask execution times.The OCRA analysis starts from the need to analyze each risk factor singly, and then to put the exposurestudy together with the use of a single formula that enables a study of the results of all the possible various
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The decision to base the analysis on the frequency of the technical actions enables an easier and
more objective assessment of this fundamental factor for the characterization of exposure torepetitive movements.
Technical actions, in fact, are commonly used in job planning: their definition and recognition are
both easy for technical personnel involved in production.Frequency calculation as suggested here also helps to avoid mistakes due to the fact that workers
have the possibility to increase or decrease their working pace, at least in those tasks where
productivity is pre-set (no. of parts processed per shift). In fact, the method bases frequencycalculations on:
a) the exact time available to carry out of the taskb) the number of cycles (or pieces) required per shiftc) the number of technical actions necessary to carry out a cycle.
The result obtained is actually the net average frequency, which is necessary to carry out eachworking task over a definite assigned period of time.
Examples for identifying and counting technical actions: it possible to find the films ofthe following examples in :
C: TRAINING EXAMPLES LEARNING TECHNICAL ACTIONSC- TRAINING EXAMPLES- ANALYSING TECHNICAL ACTIONS AND POSTURES
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Tab.1
DEFINITION UPDATE OF TECHNICAL ACTIONS FOR THE STUDY OF
ACTION FREQUENCY
Edited by: Daniela Colombini, Michele Fanti
acronymNAME DEFINITION SYNONYMS SPECIFICATIONS
HO HOLD
The act of keeping an
object in hand, between
TAKE and POSITION,
for a period exceeding 5
sec. consecutive: it is a
static action.
keep in your
hand, keep in
prehension
The action should not be counted when
maintenance in the hand of the object takes
less than 5 sec. consecutive.
SUS SUSTAIN
The act of supporting,with the upper limb but
without taking, or the
body itself, for a period
exceeding 5 sec.
consecutive: it is a static
action.
Lean on thearm, forearm
support
The action should not be counted when thesupport of the body or object /s lasts less
than 5 sec.
INS INSERT
The act of putting an
object into a deep (25
mm) and narrow place(the distance between the
walls of the duct and the
item must not exceed 5
mm).
Introduce When introducing a component in a duct
(or support) of a length equal to or greater
than 25 mm, you will have the INSERTaction (if lower the action will be PLACE).
If the game between the two components is
non-existent (putting the couple upside
down it doesnt dissociate spontaneously)you will have the actions POSITION+
INSERT
EXT EXTRACT
The act of removing an
object or a tool from a
deep (at list 25 mm) and
narrow place (the game
between the walls of the
duct and the object of not
exceeding 5 mm).
When they bring out an object or a tool
from a duct (or support) of a length less
than 25 mm do not have the operation to
EXTRACT.
THR THREAD
The act of passing an
object from one side of a
passage ring shaped or a
ring shaped object on a
support
Dicasi di infilare un ago, di una corda o un
cavo in anelli, bullone in rondella, ecc..
Thread a needle, a rope or cable throw
rings, bolt in the washer, etc. ..
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acronym NAME DEFINITION SYNONYMS SPECIFICATIONS
MOVMOVING
WEIGHT
The act of returning after the
actions REACH AND
TAKE A LOAD
If the load does not have the minimum
requirements outlined above, no
MOVING action will be counted
between the two actions TAKE and
POSITION
RAIRAISE
WEIGHT
The act of transferring a loadfrom lower position to an
higher position covering a
vertical distance of 50 cm at
least .
If the load does not have the minimumrequirements described, the action
RAISE will not be counted between the
two actions TAKE and POSITION.
LOW LOWERWEIGHT
The act of transferring a loadfrom higher position to a
lower position covering a
vertical distance of 50 cm at
least .
If the load does not have the minimumrequirements described, the action
LOWER will not be counted between
the two actions TAKE and POSITION.
ROT ROTATE
ROTATE action should be
considered when the subject
once taken in hand must be
positioned in a technically
different way: the change of
direction must be more than
90 , otherwise consider only
the action POSITION
revolve Every exchange of direction has to be
counted as technical action ROTATE.
For the tools we consider only TAKE
ad POSITION: IF YOU LOOK
ROTATION CHANGES CONSIDER
them ONLY AS Postural changes.
SCRSCREW-
UNSCREW
The act of manually turningscrewdrivers and other hand
tools in order to place a
component with a thread
You have to count a technical actionevery rotation until its completion
before a new grasp, remember that
before screwing is almost always
present the action TAKE (screwdriver,
tool). After every re -take of the hand, a
new action of screwing should be
counted. When the screwdriver are
rotated with the tips of fingers, you have
to count a SCREW action without
counting the actions TAKE
TUR TURN
The act of manually rotate
bolts, caps and other objectswith thread or rotational
movement of an object
around its axis
rotate the wheel,
unscrew a screw-cap
You have to count a technical action
every turn until its completion before anew grasp, remember that before TURN
is almost always present the
actionTAKE (screw, bolt, cap,
screwdriver). After every re-take , a new
action of TURN must be counted. When
the bolt or nut are rotated with the tips
of fingers, you have to count a TURN
action without counting the actions
TAKE
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acronymNAME DEFINITION SYNONYMSSPECIFICATIONS
ROL ROLL
The act of tightening of
cable (or other similarcomponent) around apivot.
Count as a technical action every full turn
around the pivot
OPE OPEN
The act of actively open
the front of a tool designed
to cut or hold the object
being processed. The act of
actively open the object
that rotates on hinge (eg,
doors)
If the tool does not have a opening spring,
you have to count the action OPEN before
the action CLOSE (in this case the
equivalent of position). If on the contrary
the tool has a well-functioning spring, the
action will not be counted
CLO CLOSE
The act of actively close
the front of a tool designed
to grasp the object inproduction, or a rotating
door hinge (eg, doors)
The CLOSE action in case of closure of
gear to grab an object to be processed, is the
equivalent of POSITIONING. In case ofclosing of a tool such as scissors, use the
term CUT
CU
CUT
WITH
SHISSORS
The act of obtaining, with
sharp blades (scissors,
knives, cutters, scalpels or
similar), the division of an
object into two parts.
SHISSORSYou have to count one technical action for each
cut. If to `CUT you use only the part up to 1 / 3
from the tip of a scissors, you just count the
ation CUT and not the action OPEN the band.
After action TAKE, you have to count the
actions OPEN (if necessary), POSITION (only
the first cutoff point), CUT and continue to
count (OPEN) AND CUTfor the consecutive
cuts until you continue cutting along the same
lines. When you start to cut at another point by
moving the shissor, you have to count again the
action POSITION. When you get the cut by
sliding the middle between the two open blades,
after the action TAKE, you have to count OPEN
(if necessary), POSITION (only the first cutoff
point), then a single cut called SPREADING
CUT, until the first change of direction or
repositioning of scissors.
CUT
CUT
WITH
KNIVES
The act of obtaining, with
cutting blades, knives, the
division of an object into
two parts.
KNIVES
You have to count one technical action for
any cut (or any repositioning of the blade)or any change in the direction of the cut.
After the action TAKE you have to count
the action CUT (without the action
POSITION blade)
When using the knife for boning, when the
tip is used before the action of cutting, youhave to count also the action POSITION.
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RIP RIP
The act of obtaining with
your hands the division of
an object into two parts.
You have to count one technical actino
for every rip
HIT HIT
The act of hitting with atool or directly with the
upper limb a working
point to obtain a
technical result
hammer, beat,strike
You will count a technical action ateach stroke on the surface.
BRU BRUSHING
The act of passing a tool
(brush, file, sandpaper,
cloth, etc. ..) on a surface.
paint Count as technical action each single
"passing" on the floor to be covered
with brush.
SAN SANDINGscrape Count as technical action each
"passing" on the plan to be treated.
CLE CLEANING
rub Count as technical action each
"passing" on the plan to betreated(single circular and / or linear
movements).
MAR MARKING
Mark Count as technical action each
"passing" of the pen (and / or gypsum,
and / or pencil, and / or pen) on the plan
to be treated (single circular movementsand / or linear).
WRI WRITE
The act of writing using
special instruments
dedicated.
drawing,
marking, tracing
It should be regarded as a
predominantly static action. if the lines
exceed the length of 2 cm, count each
change of direction of the action as 1
technical action.
SMO SMOOTH
The act of moving your
hand flat on a surface to
pave and / relax it
smooth, stretch Count as technical action each
"passing" on the plan to be treated
(single circular and / or linear
movements).
CRU CRUSH
The act to apply pressure
with your fingers on a
surface to obtain a
technical result
block, apply
pressure to paste
Typical action to obtain the adesion of
two parts, or enlargement of a surface
(making pizza, modeling). Each
crushing with one or more fingers
should be counted as a technical action.
SCR SCROLL
The act of sliding your
fingers on the top of anobject
Count as technicl action each linear
scrolling up to a new take of theobject.
THRW THROW
The act of imparting a
parabolic trajectory to an
object, to get to the
destination zone.
Tthis action is different from release
because in this case the object,
passively released, falls vertically to the
point of destination. Remember that
release must not be counted as a
technical action.
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Colombini D, Occhipinti E, Fanti M. epm Research Unit -Milan
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SHA SHAKE
The act of quickly moving
an object to obtain its
distension or the act of
shaking an object in orderto obtain a result (mixing
the content, etc. ..)
Count every shaking as an action
CURV CURVE
The act of procuring a
curvilinear deformation to
an object
INF INFLECT
The act of procuring a
deflection angle to an
object.
STR STRAIGHTENThe act to bring an objectto a deformed shape
straight
ALI ALIGN
The Act dictated by the
need to adapt an object to
obtain a technical result
(eg.: Locate, extract,
embed, etc..). The actionis characterized by short
and rapid movements.
adjust, arrange The action appears when after
positioning, the object needs micro
movements to be positioned properly or
if it is necessary to bring 2 items before
getting the union or the division. Youhave to count all micro movements as a
single technical action: if the phase of
adjustment last for more than 5 sec. you
have to count it as a static action.
EMB EMBED
The act of joining an
object to another when
provided with specific
system to fit union
match to fit Can often be preceded by the action
ARRANGE
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WHAT YOU DONT HAVE TO COUNT AS TECHNICAL ACTION
WALKWithout carryng an objects
PASS
An object from an hand to the other
RELEASE
A tool or an
object
The action should not be counted as a technical
action when an object or a tool, once you have
finished to use, is not located in a specific point,but "released" for easy opening of the hand or
fingers (by passive return for or fall).
MOVE
A light objectRAISE
LOWER
CARRY