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HORIZONTAL SERVO HOTPLATE WELDER

2040SSERIES

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100% Servo-Electric Motion Control Three independent drives

Quick Change Tool load/unload Advanced Controls Lean cell Friendly Rigid Construction

Horizontal Servo Hotplate Welder

Feature Summary

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HORIZONTAL SERVO HOTPLATE WELDER 2040S

Standard ModelsHHAL2040S3-HP10

HHAL2040S3-HP3HHAH2040S3-HP10HHAH2040S3-HP3HHAL2040S2-HP10HHAL2040S2-HP3

Horizontal, Hot Plate, Advanced Controls, Low Temperature, 20”D x 40”W, Servo, 3 drives, Horse Power 10

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The Servo systems twin motion (upper and Lower) tool mounting platens allow independent control of collapse/absolute distance, & speed on each part half, both against the heat platen and against each other in weld phase, Typical hard-stops can be removed

“Near” Melt allows soft touch contact with heater platen, reducing wear on platen.

“Near “ Join allows soft touch collapse during join sequence, reducing flash, improves cosmetic appearance.

Programmable minimum open distance (Clearance) and lightning quick removal speed of the heat platen there by reducing 'open time' substantially over conventional style welders.

Horizontal Servo Hotplate Welder

•Three Independent Control Servo Motion

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Horizontal Servo Hotplate WelderUser intuitive teach mode

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Horizontal Servo Hotplate Welder

•Quick Change Rear Tool load

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Horizontal Servo Hotplate Welder

View movie

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Horizontal Servo Hotplate Welder

User sequence tutorial

•Quick Change Rear Tool load

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•Siemens Control System. 10” industrial color touch screen HMI, 3000 series Siemens PLC, Siemens Servo Drives.

Advanced Controls

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Heater Controls

•(12) Independent heater controls ensures even heating and precise temperature control.•Heater burnout alarms•Alarm limits•Run away heater control alarm

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Setup Control•15 Programmable setups•15 Nameable Tool ID Sets

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Programmable Password Protection

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Inputs and Outputs

•Detail indicator screen, allows for quick troubleshooting

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Top View

Work Cell Friendly

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Construction

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Construction

Pneumatic Counter Balance system for upper and Lower platens to lower servo power consumption. (Green)

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Construction

Pneumatic large access sliding door with opto touch single activation switch and light curtains.

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SpecificationsHHAL2040S3-HP3

Weight: Approx 5000 lbs Overall Dimensions 75”D x 57”W x 110” T (190mm x 145mm

x 279mm) Maximum Part Size 25.5”W x 17”D Heat Platen Carriage Stroke 24” Tool Mount Platens 20” D x 40” W (508mm x 1026mm) Daylight 38.6” Front Door Opening 52”W x 33.6” T Depth Adjustment 0.001” (0.025mm) Maximum Clamp force2250 lbs (1520 continuous) Axis Speeds Tool 10”per sec. Heat Platen 18” per sec Peak. Temperature Zones 12 Digital Control via PLC w/ Heater Burnout Alarm Thermal Temp Range 100 F - 1000 F (Application dependent) Warranty 2 years (parts and Service) Electrical requirements 240VAC, 100 amps. 3PH, 50/60 Hz Pneumatic Requirements 80 PSI, 0.5 ID (5.4 Bar, 13mm ID)

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QuestionsProudly Developed and

Manufactured by Dukane at Worldwide Corporate

Headquarters St. Charles, IL USA

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