09 Site Engineer Training Course_Technical Equipment Commissioning

内部公开 Internal Only▲

TK Service Department

Jan 31st, 2011

Site Engineer Training Course

——Technical Equipment Commissioning


2011-5-19 2

Learning Objectives

2011-5-19 2

From this course you will learn:

Commonly Used Abbreviations about Equipment

Commissioning

The basic flow and key actions of Equipment

Commissioning Flow

The key points of each action

The input and output reports

Final deliverables and standards


Commonly Used Abbreviation

学习系统维护和故障处理.

掌握系统功能和业务实现方式、网络和技术发展方向

掌握无线网络规划、链路分配，小区和网络规划

掌握小区和网络优化、参数调整。

SUB Contractor

Telecom Site Engineer

Base Transceiver Station

Base Band Unit

Variable Standing Wave Ratio

Optical Distribution Frame

Radio System Unit

TSE

SUB

BTS

RSU

VSWR

ODF

BBU

RRU Remote Radio Unit

Abbreviation


Course Content

Telecom Equipment Commissioning – TSE Action List

Equipment Commissioning preparation

Equipment Commissioning Implementation

Equipment Commissioning Acceptance


No. L5 Flow Site Engineer Actions Illustration

1

Equipment

Commissi

oning

Preparatio

n

Equipment Commissioning Master

Plan

2Handover the Equipment

Commissioning Requirements

3 Resource preparation verification

4 Detail Plan verification

5Equipment Commissioning Kick-off

meeting

6Equipment

Commissi

oning

Implement

ation

Equipment Commissioning Kick-off

instruction

7Equipment Commissioning Sample

Checking

8Checking Issues, solutions and

completing Documents

9Equipmen

t Commissi

oning Acceptan

ce

Equipment Commissioning

Acceptance Kick-off Instruction

10Completing the Acceptance Report

11Signature On the acceptance

Report

12 Filing the Acceptance Report

Equipment Commissioning _Site Engineer Actions List

Illustration

CP

KCP

100% on-site check

30%on-site check

Document check


Course Content






Equipment Commissioning Preparation

Action 01：Equipment Commissioning Master Plan

Action 02：Handover the Equipment Commissioning Requirements

Action 03：Resource preparation verification (KCP1)

Action 04：Equipment Commissioning Detail Plan verification (KCP2)

Action 05：Equipment Commissioning Kick-off meeting


Commis

sioning

Prepara

tion

Commiss

ioning

Acceptan

ce

Commiss

ioning

Impleme

ntation

The site engineer organizes the kick-off

meeting and defines the

detailed requirements for the commissioning.

The TSE should check the tools, resources and cars

the subcontractor has

prepared for the commissioning。In

particular check the

subcontractor’s technical competence and the quality

of the tools.

The detailed commissioning plan which

the subcontractor made

according to the PO must be consistent with the master

implementation plan

The equipment commissioning manager

makes the equipment

commissioning master plan, according to the project

milestone plan.

The site engineer submits the PR for the

commissioning to the

equipment commissioning manager or engineering

manager for approval.

The outsourcing manager produces the PO based on

the PR of the equipment

commissioning and outsourcing contract and

then submits for approval.

Equipment Commissioning Preparation

The TSE must confirm the following with the customer

and the subcontractor:

1.The SOW2.Implementation progress

3.Acceptance standards

4.Contractual requirements5.Customer requirements

6.The commissioning plan

7.Tools and resource requirements.


Action 01：Equipment Commissioning Master Plan

Key Action Key Points Time(h)

Making the

equipment

commission

ing master

plan

1. The equipment commissioning manager makes the

equipment commissioning master plan based on the

project commissioning and installation acceptance

progress.

6

Equipment Commissioning Master Plan

Output - Equipment Commissioning Master Plan

Input - Commissioning Progress and Acceptance Progress


Output - Equipment Commissioning Handover Report

Action 02:Handover the Equipment Commissioning

Requirement


Commissioning

Requirements

1.Confirm the detailed requirements for the commissioning from the

customer. (communication method, deliverable documents and special

requirement )

2

Progress

Requirements

2. The commissioning progress should match with the equipment

commissioning master progress plan 1

Resource

Requirements

3. Confirm the requirements for tools and human resources. At the same

time ask the customer to support the preparation if required.1

Commissioning

Process

4. According to the project requirements, handover the commissioning and

acceptance process.1

1. Equipment Commissioning Handover Meeting Minutes

Input-Site Information and Commissioning Master Plan


Action 03：Subcontractor Resource Preparation

Verification(KCP1)


Resource

quantity

1.Check the tools, human resources, test equipment

and cars . At the same time, make sure the preparation

is sufficient to complete the commissioning schedule.

1

Resource

quality

1.Check the sub contractor’s engineer’s technical

ability and the quality of the tools and test equipment .

Ensure it is suitable for the commissioning.

1

1.Subcontractor Resource Preparation verification Report

Input- Subcontractor Commissioning Resource Preparation Completed

Output-Subcontractor Resource Preparation Verification

内部公开 Internal Only▲Action 04:Equipment Commissioning Detail Plan

Verification(KCP2)


Plan

Alignment

1. Check the detailed commissioning plan matches the progress

of the master commissioning plan

Help the subcontractor modify the detailed plan if necessary

0.5

Plan

Guarantee

2.Check the resources proposed by the subcontractor can meet

the detailed commissioning plan.

Check the measures which the subcontractor has made for the

detailed plan can be executed successfully

0.5

Plan Control3.Evaluate the contingency measures which the subcontractor

proposes if the detailed implementation plan is not being met.1

1.The result of the equipment commissioning detailed plan verification.

Input-Equipment Commissioning Implementation Plan

Output-Equipment Commissioning Implementation Plan


Action 05:Equipment Commissioning Kick-off Meeting


Precondition1. Commissioning plan preparation completed

2. Commissioning resource preparation completed3

Kick-off

Meeting

Content

3.Hold the kick-off meeting with the subcontractor

and confirm the detailed requirements for the

commissioning.3

1.Commissioning Kick-off meeting minutes.

Input-Commissioning resource and plan preparation completed

Output-Kick-off Meeting Minutes


Content







Action 06：Equipment Commissioning Kick-off Instruction

Action 07：Equipment Commissioning Spot Check(KCP3)

Action 08：Troubleshooting Review and Filing Document


Check before

power on.

rectifier &

monitoring unit

debugging

Check after power

on.

Service Integration

1.Check the cable

from the BTS is

connected to the

Transmission

equipment.

2.After the integration,

complete the

connections between

BTS and OMCB, BSC

and OMCB.

spot check site not

less than 30%.

self-reports must be

100% inspected

Service test.

environment alarm test；self-check

Commissioning report.Equipment Commissioning

Acceptance


Implementation


preparation



Output-Equipment Commissioning Kick-off instruction

Input-Equipment Commissioning Kick-off Preparation

Action 06 ：Equipment Commissioning Kick-off

Instruction


Issue of the

Kick off

instruction

1.Issue the site equipment commissioning kick-off instruction

to the SUB. The SUB must sign and file the document2

Sample NA

1. Equipment Commissioning Kick-off instruction.


Output -Commissioning Test Report Verification Results

Input-SUB submit Commissioning Test Report

Action 07： Equipment Commissioning Spot Check

(KCP3)


spot check1、Use the project schedule and the SUB

Commissioning test report to spot check sites；2

spot check

ratio

2、Spot checks to be done on not less than 30% of sites；

All self-report’s must be 100% inspected;NA

spot check

reference

3、The on site spot checks must cover all the items in

the ZTE site project acceptance Commissioning test

report

NA

1. Commissioning test report verification results


Output-Commissioning Test Problems Inspection Record Form

Input-SUB Submits the Signed Commissioning Test Report

Action 08： Troubleshooting Review and Filing

Document


Troubleshoo

ting review

1. Resolve the SUB feedback from the spot checks

regarding equipment debugging for commissioning , and

review the results of the troubleshooting;

2

File

documents

2. File the Commissioning test report and other

debugging process documents.1

1. Commissioning test problems inspection record form.


Course Content







Action 09：Equipment Commissioning Acceptance

Initiation Instruction

Action 10：Complete Acceptance Report（CP1）

Action 11：Sign Acceptance Report（KCP4）

Action 12：File Acceptance Report


The commissioning acceptance should be done in one site visit as

the customer cannot leave site

until the acceptance is completed. If the whole

acceptance is not completed then

the site is deemed to have failed acceptance. Any problems must

be recorded and reviewed item

by item to improve the efficiency of future site acceptances.

The customer, TSE and SUB

must check the detailed acceptance according to the

commissioning report.

The acceptance report should be signed if the

commissioning meets

the required standards. If the installation is not

acceptable, all defects

must be noted and the SUB must rectify and

repeat the acceptance

procedure within 7 days .

The report of

Commissioning

acceptance must be

filed 。The output is the

Commissioning

acceptance report 。

Equipment

Commissioning

Implementation

Equipment

Commissioning Acceptance


preparation

Equipment Commissioning Acceptance Description

The TSE submits the Commissioning acceptance application after verifying

that the commissioning report submitted

by the SUB is complete.The Equipment installation debugging

manager puts forward the application

for the commissioning acceptance and agrees the acceptance procedure and

the acceptance plan with customer 。The TSE must coordinate with the SUB to prepare all the tools, test

equipment, site design documents and

relevant test records and provide the template of commissioning acceptance

report.


Output-Equipment Commissioning Acceptance Initiation Instruction

Input-Commissioning Test Record

Action9:Equipment Commissioning Acceptance

Instruction


Acceptance

Application

1、The TSE must submit the commissioning acceptance application after

conducting sample random-checks and confirming with the SUB that the

commissioning acceptance reports are complete.

0.5

Make Plan

2、 The Equipment installation debugging manager must arrange a

commissioning acceptance schedule with the customer, including times, dates

and manpower availability.

1

Acceptance

Preparation

3、TSE should coordinate with the SUB and ensure all the necessary tools, test

equipment, site design documents , relevant test records and the template of

the commissioning acceptance reports are available as per the acceptance

schedule.

0.5

1. Equipment Commissioning Acceptance instruction.


Output-Commissioning Acceptance Report

Input-Commissioning Acceptance Completion

Action10 : Filling Acceptance Report （CP1）


Record

acceptance

process

problems

1、The customer, TSE and SUB must check the acceptance in detail according to the

commissioning acceptance report. The commissioning acceptance report should be

completed at this time, and any defects or quality issues should be noted and recorded.

If any quality issues are found during acceptance they must be evaluated and the

corrective action agreed with all parties to prevent any unrealistic or unclear

requirements.

1

Note

2、The commissioning acceptance should be done in one site visit as the customer

cannot leave site until the acceptance is completed. If the whole acceptance is not

completed then the site is deemed to have failed acceptance. Any problems must be

recorded and reviewed item by item to improve the efficiency of future site acceptances.

NA

Problems

Tracing

3、Any quality issues must be clearly described 100% and the rectifying solutions

agreed and the commissioning acceptance problem tracing report must be produced.

The SUB must be tracked to ensure he adheres to this commissioning acceptance

problem tracing report and all corrections must be completed within 7 days. This is not

required if the acceptance is successful.

72

1.CommissioningAcceptance Report;

2.Commissioning Acceptance Feedback Form;


Output-Signed Commissioning Acceptance Report

Input-Fill Acceptance Report Completion

Action15:Signature Acceptance Report(KCP4)

Key Action Key points Time(h)

Acceptance

Report

signature

1、After the Commissioning Acceptance Report is completed ,

both the customer and TSE to do an overall assessment, and

confirm that commissioning meets the acceptance standards. If

there are no issues the completed acceptance reports must be

signed by both parties within 7 days.

72 Acceptance

Problems

Rectifications

2、If some sites do not meet the required standards, the SUB

must rectify all defects and perform the acceptance again.

Acceptance

Report

signature

3、If there are no remaining issues , all relevant parties must

sign the commissioning acceptance reports.

1.Commissioning Acceptance Report completion


Output-File Commissioning Report

Input-commission Acceptance Report Signature Finished

Action16:File Acceptance Report

Key Action Action point Time(h)

Report

Collection

Process

1、After the commissioning is accepted, the SUB must

complete and provide all the required documents and is

responsible for the adherence to standards, accuracy, timely

submission, and completeness of these documents; TSE is

responsible for document collection, review and upload to the

Server. 72

File report

2、After commissioning acceptance has been successfully

completed the SUB must produce the commissioning

Acceptance and Completion Report within one week and

submit these to the TSE.

1. File reference Commissioning Report on server.


Contents Review

What are the

CP/KCP for

TSE?

What are

the main

points for

each action?

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