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    FARO LASER TRACKER ACCESSORIES

    USERMANUAL

    FEBRUARY2007

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    FARO Technologies Inc., 2005-2007. All rights reserved.

    No part of this publication may be reproduced, or transmitted in any

    form or by any means without written permission of FARO

    Technologies Inc.

    FARO TECHNOLOGIES, INC. MAKES NO WARRANTY, EITHER

    EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO

    ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR

    FITNESS FOR A PARTICULAR PURPOSE, REGARDING THE

    FARO LASER TRACKER AND ITS MATERIALS, AND MAKES

    SUCH MATERIALS AVAILABLE SOLELY ON AN AS-IS BASIS.

    IN NO EVENT SHALL FARO TECHNOLOGIES INC. BE LIABLE

    TO ANYONE FOR SPECIAL, COLLATERAL, INCIDENTAL, OR

    CONSEQUENTIAL DAMAGES IN CONNECTION WITH OR

    ARISING OUT OF THE PURCHASE OR USE OF THE FARO

    LASER TRACKER OR ITS MATERIALS. THE SOLE AND

    EXCLUSIVE LIABILITY TO FARO TECHNOLOGIES INC.,

    REGARDLESS OF THE FORM OF ACTION, SHALL NOT

    EXCEED THE PURCHASE PRICE OF THE MATERIALSDESCRIBED HEREIN.

    The information contained in this manual is subject to change without

    notice and does not represent a commitment on the part of FARO

    Technologies, Inc.

    FARO Laser Tracker CAM2 SPC Graphand SPC Process are

    registered trademarks of FARO Technologies, Inc.

    Windows

    and Excel

    are registered trademarks of Microsoft, Inc.

    Acrobatis a registered trademark of Adobe Systems, Inc.

    FARO Technologies Inc. Internal Control File Locations:

    F:\CONTROL\REFERENC\08PRODUC\ENGLISH\Prdpub50\08m50e02 - FARO Laser Tracker Accessories User

    Manual - February 2007.pdf

    F:\CONTROL\RECORDS\05MANUFA\PARTSPEC\922-02413.pdf

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    i

    Table of Contents

    Chapter 1 : IntroductionLaser Tracker Accessories Overview .................. 3

    TargetCAM............................................................................. 3

    TrackArm................................................................................ 3

    RetroProbe 100/400 ................................................................ 3

    Trigger Cable Assembly ......................................................... 3

    RF Remote Control ................................................................. 3

    SAE Target Tooling Kit.......................................................... 3Metric Target Tooling Kit....................................................... 4

    0.5" SMR Kit .......................................................................... 4

    Optical Target Care................................................................. 4

    1.5" Window SMR.................................................................. 4

    Magnetic Mount (Arms & Tracker)........................................ 4

    Vac Mount (USB Arms & Tracker) ....................................... 4

    Laser Tracker Side Mount ...................................................... 4

    Wireless Ethernet Bridge ........................................................ 5Laptop Wireless Ethernet........................................................ 5

    Desktop Wireless Ethernet...................................................... 5

    Chapter 2 : TargetCAMHardware Components ........................................ 7Hardware Setup and Configuration...................... 8PC Network Card Configuration......................... 13

    Wireless Mode ...................................................................... 13

    Wired Mode .......................................................................... 14

    Accessing TargetCAM ....................................... 16Interacting With the TargetCAM Interface.......... 16TargetCAM Interface.......................................... 17

    Chapter 3 : TrackArm

    Hardware Components ...................................... 21Hardware Setup................................................. 22SMR Calibration................................................. 22

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    Using the TrackArm ........................................... 27

    Chapter 4 : RetroProbe 100/400Principles of Operation....................................... 31Equipment List ................................................... 32Using the FARO RetroProbe ............................. 34Establishing a Reset Point ................................. 34Taking Measurements ....................................... 35Care and Cleaning ............................................. 35

    Storage .............................................................. 36RetroProbe Runout and Depth Error Check ...... 37Overview............................................................ 37Equipment List ................................................... 37Procedures......................................................... 38

    Setup and Operator Checks................................................... 38

    Preparation ............................................................................ 38

    Runout Check ....................................................................... 38Evaluate Runout Check Results............................................ 39

    Depth Error Check ................................................................ 40

    Evaluate Depth Error Check Results .................................... 40

    Runout and Depth Error Check Log ..................................... 41

    Chapter 5 : Trigger Cable AssemblySetup of External Trigger Switch on the FARO

    Laser Tracker ............................................... 43Triggering a Measurement................................. 43

    Chapter 6 : RF Remote ControlUsing the Remote .............................................. 45

    Chapter 7 : SAE Target Tooling Kit

    Components....................................................... 47Usage................................................................. 47

    Chapter 8 : Metric Target Tooling Kit

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    iii

    Components....................................................... 49Usage................................................................. 49

    Chapter 9 : 0.5" SMR KitComponents....................................................... 51

    Chapter 10 :Optical Target CareTarget Care........................................................ 53Cleaning Optical Targets ................................... 53

    Standard SMRs and RetroProbes (Silver Coated) ................ 54Break Resistant SMRs (Gold Coated) .................................. 54

    Window SMRs...................................................................... 54

    Chapter 11 :1.5" Window SMRRequirements..................................................... 55Using the 1.5" Window SMR.............................. 55

    Chapter 12 :Magnetic Mount (Arm &FLT)

    Chapter 13 :Vac Mount (USB Arms &Tracker)

    Chapter 14 :Laser Tracker Side MountChapter 15 :Wireless Ethernet Bridge

    Chapter 16 :Laptop Wireless Ethernet

    Chapter 17 :Desktop Wireless

    Ethernet

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    1Chapter 1: Introduction

    Chapter 1: Introduction

    This introduction contains information on how to reach FARO, how to

    read the manual, and a brief overview of the FARO Laser Tracker

    Accessories. Additional information about accessories and important

    guidelines on maintaining your new FARO Laser Tracker Accessories is

    also included. If you have any questions or need further instructions

    about any procedure, contact your Customer Service Representative at

    800.736.2771 (North America), +1 407.333.3182 (Worldwide), or Fax

    +1-610-444-2323. You can also reach the Customer Service

    Applications and Training group via Internet e-mail at the following

    addresses:

    [email protected]

    [email protected]

    [email protected]

    Visit the FARO Customer Service area on the Web at www.faro.comto

    search our technical support database. The database is available 24

    hours a day, 7 days a week, and contains hundreds of solutions toproduct and application questions. Have your FARO Laser Tracker

    Serial Number and FARO Customer Order Number available before

    connecting to the site.

    Listed below are some visual and typographical conventions used in

    each of the sections.

    ALL CAPITAL text Indicates directory names, menu names,

    buttons, tabs, key names, acronyms, and

    modes.

    monospacedtext Indicates alpha/numeric characters or values

    you enter in a field on the screen. For

    example, Type 0.005for the tolerance

    setting.

    boldtext Anything you must enter exactly as it appears

    on your keyboard. For example, to type

    a:install, you would see text in bold typeexactly as it should be entered.

    SMALLCAPStext Indicates dialog box, icon names, and window

    names.

    mailto:[email protected]:[email protected]:[email protected]://www.faro.com/mailto:[email protected]:[email protected]:[email protected]://www.faro.com/
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    2Chapter 1: Introduction

    You may also see a few new words. It is important that you understand

    the meaning of these words before proceeding.

    digitize To record the XYZ coordinates of a point or

    location in 3D space. The word digitize is

    the same as the term measurewhen referring

    to points.

    choose or select Means that you are initiating an action. For

    example, Select FILE < GRAPHICAL

    REPORTS < EXPORT DATA.

    left-click, right-click,

    click, or press

    Press and release the LEFT (or RIGHT)

    MOUSE button. Also used when referring to

    the FARO Laser Tracker buttons. For

    example, After selecting a file from the

    OPENFILEdialog box, clickOK to open the

    file or PressESC at anytime to cancel a

    command.

    drag Press and hold the LEFT MOUSE buttondown and move the mouse. Release the

    mouse button to finish. This word is often

    used when changing the size of a window or

    toolbar.

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    3Chapter 1: Introduction

    Laser Tracker Accessories Overview

    This section contains brief descriptions of the accessories detailed inthis manual.

    TargetCAM

    The FARO TargetCAM (Part # 950-01101)is a fully integrated wireless

    video camera for the FARO Laser Tracker which supplies live video via

    wireless Ethernet to the computer, enabling visual identification of

    Spherically Mounted Retroreflectors (SMRs) and point and click target

    acquisition.

    TrackArm

    The FARO TrackArm (Part # 950-02368)is the most flexible portable

    3D measurement device available, with a range of 70 meters and probe

    reach of up to 12 feet. This 6 degree of freedom long reach probe can

    easily reach areas that are out of the Laser Tracker's line of sight.

    RetroProbe 100/400

    The FARO RetroProbe 100 (Part # 645-00-002)and the FARO

    RetroProbe 400 (Part # 645-00-001)enhance the capabilities of the

    FARO Laser Tracker by facilitating the measurement of features that are

    difficult or impossible to measure with a standard SMR.

    Trigger Cable Assembly

    The FARO Trigger Cable Assembly (Part # 288-01579)allows for

    remote use of the TTL trigger from an external controller, and includes a

    two pin trigger connector and 10 foot cable.

    RF Remote Control

    The FARO RF Remote Control (Part # 299-02946)is a 900 MHz, 100

    foot range remote that operates the Laser Tracker with mouse control

    and four programmable buttons.

    SAE Target Tooling Kit

    The FARO SAE Target Tooling Kit (Part # 069-90-110)contains

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    4Chapter 1: Introduction

    accessories that enhance the capabilities of the SMR.

    Metric Target Tooling KitThe FARO Metric Target Tooling Kit (Part # 950-02134)contains

    accessories that enhance the capabilities of the SMR.

    0.5" SMR Kit

    The FARO 0.5" SMR Kit (Part # 950-00770)contains accessories that

    enhance the capabilities of the SMR.

    Optical Target Care

    The Target Caresection of the manual describes the care and cleaning of

    optical targets such as SMRs.

    1.5" Window SMR

    The 1.5" Window SMR (Part # 950-02237)is a specially designed

    precision SMR with a glass window that protects the targets sensitivereflective surfaces.

    Magnetic Mount (Arms & Tracker)

    The FARO Magnetic Mount (Part # ACCS0046)consists of a magnetic

    base that allows the FARO Laser Tracker or any series FaroArm to be

    mounted to surface plates, tools and other ferrous surfaces.

    Vac Mount (USB Arms & Tracker)The FARO Vac Mount (Part # 1001-1078)quickly, easily, and rigidly

    mounts the FaroArm and Tracker to granite surfaces without a

    degradation in accuracy. Meant for every size and model of USB

    FaroArms and Faro Laser Tracker. Includes mount, hand pump, oil, and

    case.

    Laser Tracker Side Mount

    The FARO Laser Tracker Side Mount (Part # 099-01138)mounts the

    FARO Laser Tracker sideways on a heavy duty instrument stand. The

    mount includes mount housing, counterweight, mandrel receptacle, and

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    5Chapter 1: Introduction

    two mandrels.

    Wireless Ethernet BridgeThe FARO Wireless Ethernet Bridge (Part # ACCS0155)connects your

    PC to the FARO Laser Tracker via wireless Ethernet. The Wireless

    Ethernet Bridge for the Tracker MCU enables wireless communication

    with the Tracker from any wireless enabled PC.

    Laptop Wireless Ethernet

    The FARO Laptop Wireless Ethernet (Part # ACCS0158)connects yourlaptop to the FARO Laser Tracker via wireless Ethernet. The kit

    includes an Ethernet Bridge for the Tracker MCU and a PC Network

    card for the laptop computer.

    Desktop Wireless Ethernet

    The FARO Desktop Wireless Ethernet (Part # ACCS0159)connects

    your desktop to the FARO Laser Tracker via wireless Ethernet. The kit

    includes an Ethernet Bridge for the Tracker MCU and a PCI Networkcard for the desktop computer.

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    7Chapter 2: TargetCAM

    Chapter 2: TargetCAM

    TargetCAM (Part # 950-01101)

    The FARO TargetCam is a fully integrated wireless video camera for the

    FARO Laser Tracker. The camera supplies live video via wireless

    Ethernet to the computer to enable point and click target acquisition.

    The camera enables visual identification of SMRs in the camera's field

    of view, and easy point and click functionality to direct the Tracker to

    lock on to them. The camera includes a blink function, 4-times digitalzoom, and a static view for easy target recognition and acquisition.

    This manual covers hardware setup, computer configuration, and user

    guidelines. The FARO TargetCam is compatible with CAM2 Measure

    X Version 1.0 and higher, as well as all third party software with the

    updated development kit (September 2005 or higher).

    Hardware Components

    The FARO TargetCam includes the following:

    Camera Assembly

    Camera Antennas (2)

    1/16" L hex wrench

    Ethernet Cable (for wired use only)

    TargetCAM Case

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    8Chapter 2: TargetCAM

    Hardware Setup and Configuration

    1 Turn the Tracker power off and locate the side of the Tracker

    axis as shown in Figure 2-1.

    2 Remove the two screws using a 1/16" Allen wrench (provided)

    and lift the Shipping Cover off to expose the camera interface

    shown in Figure 2-2. Retain the cover and screws inside the

    Camera Kit for later use when transporting the Tracker in its

    Figure 2-1

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    9Chapter 2: TargetCAM

    shipping case.

    3 Connect the ribbon cable (shown in Figure 2-2) to theconnector on the back of the camera as shown in Figure 2-3

    and Figure 2-4. For proper orientation of this connection, align

    the tabs on the sides of ribbon connector with the side slots of

    the Camera Connector.

    NOTE: DO NOT hot plug the camera. Ensure that the power is off

    on the Tracker before attaching or detaching the ribbon cable

    connector.

    Figure 2-2

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    10Chapter 2: TargetCAM

    4 Mount the camera to the Tracker by lining up the dowel pins in

    the back of the camera with the dowel holes on the side of the

    Camera Adapter Plate. Excess cable should be pushed back

    into the housing on the axis of the Tracker (Figure 2-5).

    Ensure that the lens of the camera is pointing in the same

    Figure 2-3

    Figure 2-4

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    11Chapter 2: TargetCAM

    direction and on the same plane as the aperture on the Tracker

    that emits the laser beam.

    5 Tighten the two thumbscrews on the end of the camera as

    shown in Figure 2-6. Figure 2-7 shows the final result.

    Figure 2-5

    Figure 2-6

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    12Chapter 2: TargetCAM

    6 If using wireless Ethernet to communicate with the camera,

    connect the two antennas to the back of the camera electronics

    and position the antennas as shown in Figure 2-8. If wired

    Ethernet is preferred, a cable may be plugged from the

    electronics to the PC. If connecting directly from the camera to

    the computer, use a cross-wired cable. If connecting to a router

    or a network, use a straight cable. The Ethernet connection is

    Figure 2-7

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    13Chapter 2: TargetCAM

    shown to the left of the antennas in Figure 2-8.

    NOTE: Use caution when lifting the Tracker with the cameraassembly. The azimuth axis is not balanced and can swing around.

    PC Network Card Configuration

    The network card on the PC must be configured to communicate with

    the camera. The IP address for the camera is configured at the factory.

    Assuming that the Tracker IP address is set as configured at the factory,

    a second network card will be required for the camera.

    Wireless Mode

    1 Access Network Connections via the Control Panel.

    2 Right click on the Wireless Control and select Properties.

    The computer must have wireless capabilities in order to

    communicate with the TargetCAM via wireless. The TargetCAM is

    compatible with 802.11b and 802.11g technologies.

    3 In the WIRELESSNETWORKCOMMUNICATIONPROPERTIES

    window, click TCP/IP and select Properties.

    4 Select the USE THE FOLLOWING IP ADDRESS radio

    Figure 2-8

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    14Chapter 2: TargetCAM

    button.

    5 Manually configure the network as follows:

    IP Address - 129.129.0.1 If another network connection

    has the same IP address, please use another address such

    as 129.129.0.2.

    Subnet Mask - 255.255.0.0

    6 Click OK to accept the changes.

    7 Click OK in the WIRELESSNETWORKCONNECTION

    PROPERTIESwindow to configure the wireless connection.

    8 On the bottom right in the Task bar area, right click the

    network symbol and select View Available Wireless Networks.

    9 The unique SSID of the TargetCAM is "Faro-Camera-P###".

    The ### represents the last three digits of the serial number of

    the Tracker. Therefore, a Tracker that has a serial number that

    ends in 600 has an SSID of "Faro-Camera-P600".

    10 Select the correct TargetCAM and check the box for "Allow

    me to connect to the selected wireless network, even though it

    is not secure". Then click Connect.

    11 The network should be successfully configured to the

    TargetCAM. Start the camera application to verify

    connectivity.

    Wired Mode

    1 Access Network Connections through the Control Panel.

    2 Right click on the Wireless Control and select Properties.

    If connecting the network card directly to the camera, a cross-wired

    cable must be used.

    3 In the WIRELESSNETWORKCOMMUNICATIONPROPERTIES

    window, click TCP/IP and select Properties.

    4 Select the USE THE FOLLOWING IP ADDRESS: radio

    button.

    5 Manually configure the network as follows:

    IP Address - 129.129.0.1 If another network connection

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    has the same IP address, please use another address such

    as 129.129.0.2.

    Subnet Mask - 255.255.0.0

    6 Click OK to accept the changes.

    7 Click OK in the Network Connection Properties window to

    configure the wired connection.

    8 The network should be successfully configured to the

    TargetCAM. Start the camera application to verify

    connectivity.

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    16Chapter 2: TargetCAM

    Accessing TargetCAM

    The TargetCAM interface is accessed through the DRIVE BEAMbutton on the Tracker Pad. See the instructions for your specific

    application on how to access the Tracker Pad and Drive Beam

    functionality.

    The CAMERA DRIVE button on the Drive Beam menu will be enabled

    if the appropriate version of software is installed on the PC (version

    1.7.0 or newer for the Tracker driver) and installed on the Tracker

    (MCU firmware version 3.4.0 or newer). The Tracker must be

    configured to work with the TargetCAM.

    Interacting With the TargetCAM Interface

    Once the TargetCAM interface has been opened, it may be used to directthe Tracker to lock on to targets within its field of view. When a target

    has been acquired, the measurement application (CAM2 Measure or

    other) may be switched back to for point measurement. This can be

    done by clicking on the application on the screen or Windows status bar.

    The TargetCAM and application software can also be switched between

    by using the Alt-Tab hot key.

    The TargetCAM interface can be left in the background and accessed

    when needed. It can also be closed and opened as described in the Userinterface section of this document.

    Figure 2-9

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    17Chapter 2: TargetCAM

    TargetCAM Interface

    When the CAMERA DRIVE button is clicked, the CAMERADRIVEdialog displays as shown in Figure 2-10. This is the live picture and

    shows the field of view for the TargetCAM. As the Tracker moves, this

    picture will change in real-time. The targets in this view will flash to

    make them easy to spot. When you move the cursor to a particular spot

    on the picture and left click with the mouse, the Tracker will point the

    laser at that specific location.

    Each key section of the dialog is explained below.

    Figure 2-10

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    18Chapter 2: TargetCAM

    The Zoom buttonallows you to enlarge or shrink the live picture. This

    is helpful when working with small targets that are far away from the

    Tracker. The Zoom functionality is illustrated in Figure 2-11.

    The Static Image sectionallows you to take a snapshot of the live

    picture section. This image only changes when the "Capture" button is

    pressed. This is helpful especially when working with a wide field oftargets where targets near the edge of the live picture may fall out of the

    field of view when the Tracker points at another target. When you move

    the cursor to a particular spot on the picture and left click with the

    Figure 2-11

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    19Chapter 2: TargetCAM

    mouse, the Tracker will point the laser at that specific location.

    The Radius boxindicates the Trackers target search range with the

    laser beam during an automatic search or when the SEARCH button is

    clicked.

    The Estimated Range boxindicates the approximate distance to the

    target. An estimated distance must be within 25% of the true distance to

    the target for searches to work properly.

    The Last Distance boxindicates the last measured distance to the target

    and is useful for estimating distances to other targets.

    The Automatic Search checkboxindicates whether the Trackersearches automatically after you click on a section of the live or static

    picture and the Tracker completes its move. If this box is checked, the

    Tracker laser beam will search for the target, using the Radius to

    determine the maximum search range, after the Tracker moves to the

    specified location. If this box is not checked, no search is performed

    after the move.

    The Search button commands the Tracker to perform a search for the

    target using the laser beam. The maximum search range is governed by

    the Radius box.

    The Steady buttoncauses targets to be illuminated at all times. The

    button will then change to FLASH. Click the FLASH button to revert to

    blinking targets and change the button back to STEADY.

    The Target Status boxindicates whether the Tracker has acquired a

    target with its laser. Validindicates that the Tracker has a target and can

    measure it. Invalidindicates that the target has not been found.The Visual Drive boxallows you to steer the Tracker to a given

    location. By moving the cursor inside the Visual Drive box and

    clicking, the Tracker will move in the direction based on the location of

    the cursor with respect to the center of the box (indicated by +). For

    example, if you click to the right of center, the Tracker will move right.

    The speed of movement is based on the distance of the cursor from the

    center. Note that the arrow keys also move the axes.

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    21Chapter 3: TrackArm

    Chapter 3: TrackArm

    TrackArm (Part # 950-02368)

    The FARO TrackArm is the most flexible portable 3D measurement

    device available, with a range of 70 meters and probe reach of up to 12

    feet. This seamless combination of the FARO Laser Tracker and

    FaroArm simplifies even the most challenging measurements,

    delivering high accuracy with an easy to use interface.

    Through synchronized measurement between the Laser Tracker andArm, the FARO TrackArm can be employed in seconds. The Arm

    becomes a 6 degree of freedom long reach probe to reach areas that are

    out of the Laser Tracker's line of sight.

    The TrackArm software is compatible with CAM2 Measure X Version

    1.0 and higher. It requires a FaroArmUSB and a FARO Laser Tracker

    with MCU hardware updated from October 2005. If you have an MCU

    dated before October 2005, contact FARO for update information.

    Hardware Components

    The FARO TrackArm includes the following:

    FARO Laser Tracker (SI, X or Xi)

    FaroArm (USB - 6 or 7 axis)

    TrackArm Kit

    SMR Arm Bracket 7/8" SMR

    7/8" SMR drift nest

    5/32" L hex wrench

    Trigger cable

    FARO TrackArm Software installation disk

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    Hardware Setup

    Mount the bracket on the Arm probe as shown in Figure 3-1.

    1 Tighten the two screws equally on the bracket with the

    supplied 5/32" L hex wrench so the gap on each side is the

    same.

    2 Place the 7/8" SMR on the bracket and tighten the thumb screw

    to lock in the SMR protection bar.

    3 Plug the trigger cable into the Tracker and Arm. The RJ-45

    connector plugs into the FARO TrackArm connector on the

    front of the Tracker MCU. The other end of the cable plugs

    into the Arm auxiliary port.

    SMR Calibration

    Before the FARO TrackArm may be used, the SMR must be calibrated

    on the Arm. This process is only necessary when the bracket is installed

    on the Arm or if the system is being used with a new computer.1 To prepare for SMR calibration, mount the Arm on a stable

    mount or table.

    Glue the 7/8" drift nest on a stable table at a location easily

    Figure 3-1

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    reached by the Arm.

    Glue or clamp the arm probe hole calibration tool at the

    same distance.

    2 Loosen or remove the SMR protector by unscrewing the

    thumbscrew and lifting off the protection bar.

    NOTE: The 7/8" SMR or a 7/8" tooling ball may be used for the

    calibration routine.

    3 Open CAM2 Measure X.

    4 Select the TrackArm device driver (DEVICES < DEVICESETUP < FARO TrackArm - FARO Laser Tracker and

    FaroArm).

    5 Click the START button.

    6 When the TrackArm driver is loaded, click OK.

    7 Open the TRACKARMDialog by opening the PROBEdialog or

    Figure 3-2

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    pressing the "P" key.

    8 Click the CALIBRATE SMR button.

    9 Click the HOLE CALIBRATION button and follow the

    instructions to calibrate the 7/8" SMR probe in the 7/8" drift

    nest. If the calibration does not pass, click RETRY until apassing calibration is obtained. If the probe continues to fail

    calibration, inspect the stand and mount for stability.

    10 Click the SET ARM ACTIVE button.

    11 Click the ARM PROBES button.

    12 Click EDIT in the PROBEdialog.

    Figure 3-3

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    13 Select the Auxiliary Switch Active checkbox and clear the

    Guidance checkbox.

    14 Set the De-bounce Time to 0ms and the Minimum Assert Time

    to 0ms.

    15 Click MODIFY.

    16 Click the Hole calibration for the Arm probe that is currently

    on the arm.

    17 Follow the screen instructions until the arm has passed

    Figure 3-4

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    calibration.

    18 Once the SMR has passed calibration, the SMR Calibration

    screen will appear (Figure 3-6).

    19 Click OK to accept the calibration.

    20 Close the TRACKARMdialog when finished.

    Figure 3-5

    Figure 3-6

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    Using the TrackArm

    To use the TrackArm, ensure both the Tracker and FaroArmUSB areconnected to the PC, the TrackArm cable is connected to the auxilliary

    port on the Arm and the TrackArm port on the Laser Tracker's MCU,

    and the TrackArm device driver is chosen as the CAM2 Measure active

    device.

    The Tracker can be used normally except for the selecting probes, which

    require opening the TRACKARMdialog ("P") and clicking the

    TRACKER PROBES button.

    1 Click the SWITCH TO ARM button. If the probe was not set

    so that the Auxiliary switch is active (as described in the Probe

    Calibration section), the following error will appear:

    2 Catch the beam with the 7/8" SMR on the Arm. Hold the Arm

    steady and click the FRONT (green) button on the Arm to

    collect points with the Tracker. Repeat several more times,

    moving the Arm within a cubic volume. Figure 3-8 shows how

    many points have been collected.

    Figure 3-7

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    NOTE: For best results, collect at least 12 points and limit the

    motion of the Arm during the collection of each point.

    3 When finished collecting points, press the BACK (red) buttonon the Arm.

    Once the points are collected, the software will only use the points

    stable enough for accurately positioning the Arm in the Tracker

    coordinates.

    4 When the fit is complete, a report of the results will appear

    which includes the number of points used, the maximum error,

    the standard deviation, and the tolerance for the maximum

    Figure 3-8

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    error.

    The tolerance may be changed; however, changing the tolerance is

    not recommended except in unstable environments with no

    alternative. The change becomes the default for the computer, so

    be sure to change it back when finished.

    If there is no solution, the user may retry. If necessary, the user may

    increase the Outlier Limit as shown in Figure 3-10.

    5 When a successful fit is reported, click OK and then close the

    TRACKARMdialog. You are now ready to measure with the

    Arm.

    6 To switch back to the Tracker, open the TRACKARMdialog("P") and click the SET TRACKER ACTIVE button. You can

    switch back and forth between the Arm and Tracker by

    clicking the SET ARM ACTIVE and SET TRACKER

    Figure 3-9

    Figure 3-10

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    ACTIVE buttons.

    If the Arm is moved, it must be re-fitted to the Tracker Coordinates

    (Steps 1-6).

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    31Chapter 4: RetroProbe 100/400

    Chapter 4: RetroProbe 100/400

    RetroProbe 100 (Part # 645-00-002)

    RetroProbe 400 (Part # 645-00-001)

    The FARO RetroProbe is an accessory product which enhances the

    capabilities of the FARO Laser Tracker. The FARO RetroProbe

    facilitates the measurement of features that are difficult or impossible to

    measure with a standard Spherically Mounted Retroreflector (SMR).

    Principles of Operation

    Operation of the FARO RetroProbe is based on the concept of a virtual

    image; that is, any object viewed in a mirror appears to be located at a

    point in space behind the surface of that mirror. The distance of the

    virtual image seen behind the mirror is equal to the distance of the real

    object from the front of the mirror.

    The FARO RetroProbe is designed so that the geometric center of thestylus tip is located precisely at the virtual image point of the

    cornercube. When the RetroProbe is in use, a beam from the Tracker

    strikes a flat mirror on the front of the FARO RetroProbe. It is then

    reflected into the cornercube in the head of the unit and returned along

    the same path back to the Tracker. When using the FARO RetroProbe

    with a ball tip stylus, the virtual image point is located at the center of

    the ball and the measurement is offset from the surface by the radius of

    the ball. When a point tip is used, there is no measurement offset.

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    32Chapter 4: RetroProbe 100/400

    Equipment List

    FARO RetroProbe100

    Point Tip Stylus

    3mm Diameter Stylus

    Point Tip Reset Sphere

    3mm Reset Sphere Checkpoint Fixture

    Protective Jacket for RetroProbe100

    Protective Carrying Case

    Figure 4-1

    LASER BEAM(aimed directly at the feature

    to be measured)

    FRONT SURFACEFLAT MIRROR

    VIRTUAL IMAGE OFTHE CORNERCUBE

    STYLUS

    30

    45

    CORNERCUBE

    (field of view,best performance)

    1.4000 in[35.56 mm]

    1.4000 in[35.56 mm]0.9163in

    [23.27 mm]

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    FARO RetroProbe400

    Point Tip Stylus

    3mm Diameter Stylus

    Point Tip Reset Sphere 3mm Reset Sphere

    Checkpoint Fixture

    Protective Carrying Case

    Figure 4-2

    STYLUS

    FRONT SURFACEFLAT MIRROR

    LASER BEAM(aimed directly at the feature

    to be measured)

    CORNERCUBE

    VIRTUAL IMAGE OFTHE CORNERCUBE

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    Using the FARO RetroProbe

    Establishing a Reset Point

    A reset point is required when using the FARO Laser Tracker in IFM

    only mode. If you plan to use the Tracker in ADM only or IFM set by

    ADM mode, a reset point is not necessary.

    1 Set up, power-up, and start the Laser Tracker.

    2 Perform the Quick Backsight Check and either Self Comp or

    Pointing Compensation as necessary.3 Secure a heavy-duty nest to the floor or other highly stable object.

    Place this nest so the laser beam will be within the field of view of

    the FARO RetroProbe.

    4 In CAM2 Measure, go to Devices < Laser Tracker < Create Reset

    Point. You will be prompted to measure the point. Using the 1.5"

    SMR, track the laser beam out to the heavy-duty nest.

    5 Press the Insert key on the keyboard to measure and then the Home

    key to complete the measurement.

    6 To set the measured point as a reset point, select Devices < Laser

    Tracker < Manage Reset Points and highlight the point in the

    dialogue box.

    In the Manage Reset Dialogue box, you may also:

    Set the Auto Reset function, which will automatically

    reset the laser to the reset location in the event of a beam

    interruption.

    Use the View button to view the point in the graphics field

    of CAM2 Measure.

    7 Thread the desired stylus into the RetroProbe.

    8 In CAM2 Measure, go to Devices < Probes and select the correct

    RetroProbe stylus size in the Probes dialog box.

    9 Place the appropriate size reset sphere into the heavy-duty nest

    named and place the RetroProbe into the reset sphere.

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    10 Reset the Tracker by pressing the 'T' HotKey, by pressing the Reset

    button on the Laser Tracker toolbar, or by selecting Devices < Laser

    Tracker < Reset.

    11 Verify that the green light on the Tracker is solid.

    12 In CAM2 Measure, go to Review Features, open a DRO Window

    for the reset point, and verify that the 3D distance is less than

    0.025mm (0.001"). If the distance is greater than 0.025mm

    (0.001"), repeat steps 4-12 after ensuring that the Tracker is stable

    on the tripod and the heavy-duty nest is securely fixed.

    Taking Measurements

    The RetroProbes measure in the same manner as an SMR. The stylus

    tip should touch the surface of the feature during measurements. Care

    should be taken to keep the RetroProbe oriented in such a way that the

    laser beam is always within the RetroProbe's field of view. With

    practice and experience in positioning the Tracker, the correct

    orientation of the RetroProbe becomes easier to retain.

    Care and Cleaning

    FARO RetroProbes require regular cleaning with normal use. Cleaning

    is recommended if the Target Return Intensity, as reported in the

    Operational Checks in CAM2 Measure, is something other than

    "GOOD".

    Caution: Severe damage may occur if proper cleaning techniques are

    not followed. In most cases, the FARO RetroProbes will only be dusty

    and may be cleaned with forced air. Compressed air from a can should

    be used to remove dust. Allow the air stream to escape from the can for

    a few seconds before pointing it onto the FARO RetroProbes. This will

    ensure that no residual propellant contaminates the system. Never

    shake the air can when dispensing the air. Always hold the can upright.

    Air available from a hose in a workshop is seldom clean and therefore

    should not be used as it may coat the FARO RetroProbe with oil or other

    contaminants.

    If the FARO RetroProbes need additional cleaning after the dust has

    been removed, water vapor should be used. Breathe on the FARO

    RetroProbe and clean it with a cotton swab. Roll the swab in the

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    opposite direction to which your hand is moving. Use one swab for

    each pass and then discard it. Several swabs will be required to clean

    each component thoroughly. If water vapor does not successfullyremove the residue, moisten a swab with acetone and use a similar

    motion to that adopted when cleaning with water vapor. After the

    FARO RetroProbe has been cleaned, any remaining cotton dust may be

    removed with the canned compressed air.

    Storage

    Always store FARO RetroProbes in their cases to protect them from

    impact and environmental hazards such as dust and dirt. A jacket is

    provided to protect the flat mirror for storage. In addition, FARO

    RetroProbes should be stored in an environment where they will not be

    subject to extreme temperature or other environmental conditions.

    Normal room temperature is the most desirable temperature for all laser

    Tracker equipment storage. Storing FARO RetroProbes in areas where

    heavy vibrations occur may result in serious damage. If you suspect the

    RetroProbe has been damaged, follow the instructions in the RetroProbe

    Runout and Depth Error Checksection of this manual.

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    RetroProbe Runout and Depth Error Check

    Overview

    This procedure outlines the steps required to check the FARO

    RetroProbe100/400 for runout and depth error using the FARO Laser

    Tracker. An experienced operator can perform this check in less than 15

    minutes.

    The FARO RetroProbe100/400 was designed to be a Laser Tracker

    accessory not requiring adjustment in use. However, in case the probe

    has been dropped, excessively shocked, or used over a long period of

    time, there may be a need to check its proper operation and

    performance.

    The runout and depth error values obtained from these procedures are

    related to the certification parameters attained during the FARO

    qualification process on our optical alignment bench, but may not be the

    same values because of the differences between the laboratory condition

    of the alignment bench as compared to the field use of the FARO Laser

    Tracker when performing these checks. However, if the above

    procedures are performed periodically under the same conditions and

    geometric configuration, the repeatability of the RetroProbe100/400 can

    be determined and the impact of damage or wear established.

    Equipment List

    FARO Laser Tracker and Support Equipment

    Heavy-Duty Nest

    SMR

    FARO RetroProbe100/400 (with 3 mm stylus)

    RetroProbe Check Fixture

    Reset Sphere

    FARO Insight

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    38Chapter 4: RetroProbe 100/400

    Procedures

    Setup and Operator Checks

    1 Setup, power-up and start the Tracker.

    2 Complete Operational Check.

    3 Perform Quick Backsights, and Self Comp or Pointing CompIT, if

    necessary.

    Preparation

    1 Secure the heavy-duty nest to a wall, floor, or any surface that has

    complete stability at a height that will allow the RetroProbe100/400

    to be conveniently oriented relative to the Tracker.

    NOTE: Convenient positioning of both the heavy-duty nest and the

    check fixture is important so that these measurements can be made

    easily. The nest and check fixture should be positioned such that

    the laser beam can point directly to the center of them. If you affix

    the nest and check fixture to a wall, do so at approximately thesame height of the laser beam. If you affix the nest and check

    fixture to the floor, the measurements will easier the higher the

    Tracker is mounted off the floor.

    2 Locate the RetroProbe Check Fixture on a stable surface in a

    suitable orientation relative to the Tracker.

    3 Record the date and the RetroProbe100/400 serial number on the

    'FARO RetroProbe100/400 Runout And Depth Error Check Log'.4 Launch CAM2 Measure.

    5 Create a new file called 'RP runout.sat'.

    6 Record the ambient temperature on the 'FARO RetroProbe100/400

    Runout And Depth Error Check Log'. To find the ambient

    temperature, go to Devices < Laser Tracker < Operational Checks

    and note the temperature on the General tab.

    Runout Check

    1 Setup the RetroProbe100/400 for use as described in the FARO

    RetroProbe100/400 User's Guide.

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    2 Track the RetroProbe100/400 to the RetroProbe Check Fixture.

    NOTE: For the following steps, ensure that the laser beam is

    always kept at the approximate center of the flat mirror.

    3 Use the Measure>Point>Comp Off command in CAM2 Measure to

    measure the first reading at the check fixture location. Press the

    Insert key to take the reading. The prompt bar will indicate

    "Measure Point# 1 on Point" prior to taking the reading.

    4 Rotate the RetroProbe100/400 approximately 45oabout the laser

    beam axis and again take a reading.

    5 Repeat Step (4) until a total of nine readings have been measured.

    When nine readings have been recorded, the prompt bar will

    indicate, "Measure Point# 10 on Point".

    6 Press the Home key on the keyboard to complete the measurement.

    Name the point "RP RUNOUT".

    7 Track the RetroProbe100/400 to the Reset Sphere and check

    closure. Closure should be under 0.005mm (0.0002").

    8 If the criterion in Step (7) is not met, reset the system and repeatSteps (1) through (6).

    9 If the criterion in Step (7) is met, reset the laser and continue with

    the depth error check below.

    Evaluate Runout Check Results

    1 Go to Review Features in CAM2 Measure and observe the X, Y,

    and Z readings on the readings tab for the point 'RP_RUNOUT'.2 On the 'FARO RetroProbe100/400 Runout And Depth Error Check

    Log' record the maximum and minimum values for X, Y, and Z

    among all the readings.

    3 Determine the difference between the maximum and minimum

    numbers for all three coordinates.

    4 If any of the resulting values exceed 0.076mm (0.003"), the

    RetroProbe100/400 may be damaged or in need of realignment.Contact FARO.

    5 If none of the resulting values exceed 0.076mm (0.003"), then

    proceed with the depth error evaluation below.

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    Depth Error Check

    1 Track the RetroProbe100/400 back to the RetroProbe CheckFixture.

    2 Tilt the RetroProbe100/400 left and right until the laser beam hits

    the extreme limits of the minor axis of the flat mirror's elliptical

    field of view. Use the Measure>Point>Comp Off command in

    CAM2 Measure to record each of these two positions as readings.

    Press the Insert key to take the readings. The prompt bar will

    indicate "Measure Point# 1 on Point" prior to taking the first

    reading.

    3 Continue taking readings at the extremes of the RetroProbe's field

    of view, for a total of between 4 and 6 readings.

    4 When finished, press the Home key on the keyboard to complete

    the measurement. Name the point 'RP DEPTH'.

    5 Track the RetroProbe100/400 to the Reset Sphere and check

    closure. Closure should be under 0.005mm (0.0002").

    6 If the criterion in Step (5) is not met, repeat Steps (1) through (4).

    7 If the criterion in Step (5) is met, remove the RetroProbe100/400

    and Reset Sphere and proceed with the check results evaluation

    below.

    Evaluate Depth Error Check Results

    1 Go to Review Features in CAM2 Measure and observe the X, Y,

    and Z readings on the readings tab for the point 'RP _DEPTH'.

    2 On the 'FARO RetroProbe100/400 Runout And Depth Error Check

    Log' record the maximum and minimum values for X, Y, and Z

    among all the readings.

    3 Determine the difference between the maximum and minimum

    numbers for all three coordinates.

    4 If any of the resulting values exceed 0.076mm (0.003"), the

    RetroProbe100/400 may be damaged or in need of realignment.Contact FARO.

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    Runout and Depth Error Check Log

    Date Ser.#

    Tamb.

    Value X Y Z

    Max.

    Min.

    Diff.

    Value X Y Z

    Max.

    Min.

    Diff.

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    43Chapter 5: Trigger Cable Assembly

    Chapter 5: Trigger Cable Assembly

    Trigger Cable Assembly (Part # 288-01579)

    The FARO Laser Tracker is capable of recording measurements at the

    command of a remote trigger connected to the MCU external trigger

    port. The FARO Trigger Cable Assembly allows for remote use of the

    TTL trigger from an external controller, and includes a two pin trigger

    connector and 10 foot cable.

    Setup of External Trigger Switch on theFARO Laser Tracker

    FARO PN 288-01579 is a shielded 10 cable that can be used to connect

    the MCU to the controlling device. The cable can be as long as is

    physically required for the application provided that the voltage at the

    MCU is at least +3V. A shielded cable is recommended for use in

    electrically noisy environments. On the MCUs Trigger port, the top pin

    should be connected to the +5V and the bottom pin should be connectedto ground.

    Triggering a Measurement

    The Trigger Switch allows the Tracker system to accept measurement

    commands by the controller of a robot or a CNC.

    The trigger input to the MCU works by using a +5 Volt TTL signal. The

    standard way to do this when using isolated contacts is to have thecontacts Normally Closed and supplying +5V to the trigger input. When

    the contacts are opened, the input is pulled down by an internal 50 Ohm

    resistor making this an active low trigger. When the MCU senses this

    change, a measurement is taken.

    To trigger a measurement, FARO Technologies recommends opening

    the contacts for at least 1ms, however they can be opened longer.

    After the measurement has been taken and the contacts have been re-

    closed, they should remain closed for at least 1ms prior to opening themagain to take another measurement. The contacts can remain in the

    closed condition for as long as desired.

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    45Chapter 6: RF Remote Control

    Chapter 6: RF Remote Control

    RF Remote Control (Part # 299-02946)

    The FARO RF Remote Control is the RemotePoint Presenter from

    Interlink Electronics, and operates the Laser Tracker with mouse control

    and four programmable buttons.

    It operates at 900 Mhz with a unique personalized address and a range

    of up to 100 feet, and comes with a pre-programmed template for use

    with CAM2 Measure. Additional templates can easily be programmedto support 3rd party software.

    The CAM2 Interface uses the following setting for buttons:

    Using the Remote

    1 Install the batteries into the remote unit.

    2 Plug the USB Receiver (Figure 6-2) into the computer.

    3 Program the Unique Personalized Address for communications

    between the remote and the USB Receiver by aiming the laser

    pointer at the aperture on the receiver unit and activating the

    Figure 6-1

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    laser for a few seconds.

    Figure 6-2

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    47Chapter 7: SAE Target Tooling Kit

    Chapter 7: SAE Target Tooling Kit

    SAE Target Tooling Kit (Part # 069-90-110)

    The FARO Target Tooling Kit contains accessories that enhance the

    capabilities of the SMR.

    Components

    The FARO SAE Target Tooling Kit includes: (10) 1.5 SMR Drift

    Nests, (2) 1.5 Pin Nests, (1) 1.5 Shankless Nest, (1) Small EdgeSphere Tool, (1) 10 Extension Bar, (1) Hard Point, (1) Sphere Fit

    Adaptor, .375 and 0.5 Liner Bushings, (3) 0.5 Construction Ball with

    .250 shank.

    Usage

    The items in the Target Tooling Kit are used as follows:

    1.5" Drift Nests - Hot glue the nests to the part for use as referencepoints during an inspection. The position of the nests are monitored by

    the Tracker to determine if any movement has occurred during an

    inspection, and may also used as common points for device position

    moves.

    1.5" Pin Nests - These target nests with 0.25" shanks enable the

    measurement of inner diameters, outer diameters, and edges.

    1.5" Shankless Nest - This target nest holds the center of the SMR at

    1.000 inches above a flat surface. It may also be used to measure innerand outer diameters with its precision 1.6" diameter.

    Small Edge Sphere Tool - This edge finding tool enables the

    measurement of a straight edge by holding the center of the SMR

    directly above the edge.

    10" Extension Bar- This bar is used to measure hidden points when

    assembled with the hard point or sphere fit adaptor and a pin nest. The

    adaptor is placed against a surface or over a tooling ball, and the SMR is

    measured as the bar sweeps a sphere with the center at the point or

    tooling ball center.

    Linear Bushings- These bushings allow the standard target nest with

    0.25" shank to be used as a .375" and .5" shank for measurement that

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    requires these sizes.

    0.5" Construction Ball- This tooling ball with a 0.25" shank is used to

    measure the position about a 0.25" hole. It may also be used with the 10

    inch extension bar to find its center when it is not visible to the Tracker.

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    49Chapter 8: Metric Target Tooling Kit

    Chapter 8: Metric Target Tooling Kit

    Metric Target Tooling Kit (Part # 950-02134)

    The FARO Metric Target Tooling Kit contains accessories that enhance

    the capabilities of the SMR.

    Components

    The FARO Metric Target Tooling Kit includes: (10) 1.5 SMR Drift

    Nests, (1) 1.5 SMR target nest with 25mm offset, 4 mm, (1) 1.5 SMRtarget nest with 25mm offset, 6 mm shank, (1) 1.5 Shankless Nest, (1)

    Small Edge Sphere Tool, (1) 10 Extension Bar, (1) Hard Point, (1)

    Sphere Fit Adaptor, 8mm, 10mm, 12mm and 16mm Liner Bushings, (3)

    .500 Construction Balls with .250 shank.

    Usage

    The items in the Target Tooling Kit are used as follows:

    1.5" Drift Nests- Hot glue the nests to the part for use as reference

    points during an inspection. The position of the nests are monitored by

    the Tracker to determine if any movement has occurred during an

    inspection, and may also be used as common points for device position

    moves.

    1.5" Pin Nests- These target nests with 4 and 6 mm shanks enable the

    measurement of inner diameters, outer diameters, and edges.

    1.5" Shankless Nest- This target nest holds the center of the SMR at 25mm above a flat surface. It may also be used to measure inner and outer

    diameters with its precision 1.6" diameter.

    Small Edge Sphere Tool - This edge finding tools enables the

    measurement of a straight edge by holding the center of the SMR

    directly above the edge.

    10" Extension Bar - This bar is used to measure hidden points when

    assembled with the hard point or sphere fit adaptor and a pin nest. The

    adaptor is placed against a surface or over a tooling ball, and the SMR is

    measured as the bar sweeps a sphere with the center at the point or

    tooling ball center.

    Linear Bushings- These bushings allow the standard target nest with 6

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    50Chapter 8: Metric Target Tooling Kit

    mm shank to be used as a 8, 10, 12, and 16 mm shank for measurement

    that requires these sizes.

    0.5" Construction Ball- This tooling ball with a 0.25" shank is used to

    measure the position about a 0.25" hole. It may also be used with the 10

    inch extension bar to find its center when it is not visible to the Tracker.

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    51Chapter 9: 0.5" SMR Kit

    Chapter 9: 0.5" SMR Kit

    0.5" SMR Kit (Part # 950-00770)

    The FARO 0.5" SMR Kit contains accessories that enhance the

    capabilities of the SMR.

    Components

    The FARO 0.5" SMR Kit includes one .5" SMR, one 0.5 Target nest

    with 0.500 offset, .250 shank, one 0.5" SMR adapter, one 0.5 SMRHandle and carrying case with room for extra SMRs.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    53Chapter 10: Optical Target Care

    Chapter 10: Optical Target Care

    Optical Target Care Overview

    Optical Targets are an important compliment to the FARO Laser

    Tracker. Handle them with great care to ensure their accuracy and

    longevity.

    Target care includes:

    Never touching the optical surfaces of the target.

    Never dropping the target.

    Storing the target in the case to keep it free from dust and

    moisture.

    Cleaning the target only when necessary.

    Target Care

    If the Tracker does not lock onto the target, use the Operational Checks

    command to check your SMR. If the Return Power value is GOOD,

    your SMR does not need cleaning.

    NOTE:Unnecessary cleaning will degrade the reflective surface of the

    SMR.

    Cleaning Optical Targets

    In many cases, the optical surfaces of the target are merely dusty and

    require simple cleaning with canned compressed air. Allow the airstream to escape from the can for a few seconds before pointing it onto

    the optical target. This will ensure that no residual propellant

    contaminates the system.

    NOTE: Always hold the can upright and never shake the can when

    spraying compressed air.

    NOTE: Air available from a hose in a workshop is seldom clean and

    therefore should not be used as it may coat the optical target with oil or

    other contaminants.

    If the target is still not functional after blowing off any dust, use the

    following target specific procedures.

    NOTE: Never use a dry cotton swab or tissue to clean the optical

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    54Chapter 10: Optical Target Care

    surfaces because these will scratch the optical surfaces. Cleaning with

    any improper chemicals will destroy the reflective surface.

    Standard SMRs and RetroProbes (Silver Coated)

    1 Breathe on the optical surfaces.

    2 Gently slide a cotton swab in one direction while rotating it in the

    opposite direction. Use one cotton swab for each pass and then

    discard it. You may need several swabs to clean the optical surfaces

    thoroughly.

    3 Remove any remaining cotton lint with canned compressed air.

    4 If this does not successfully remove the residue, clean the optical

    surfaces with Optima Grade acetone:

    Moisten a clean cotton swab with acetone.

    Gently slide the cotton swab in one direction while

    rotating it in the opposite direction.

    Remove any remaining cotton lint with canned

    compressed air.

    Break Resistant SMRs (Gold Coated)

    1 Moisten a clean, soft tissue with Optima Grade acetone.

    2 Gently place the moistened tissue on the optical surface and slowly

    pull it across.

    3 Remove any remaining tissue lint with canned compressed air.

    Window SMRs

    If the window gets dirty, it can be easily cleaned with glass cleaner and a

    soft clean cloth. If the window is severely damaged it can be replaced.

    The target collar unscrews to allow for easy replacement. Replacement

    windows may be purchased from FARO (Part Number 606-02394).

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    55Chapter 11: 1.5" Window SMR

    Chapter 11: 1.5" Window SMR

    1.5" Window SMR (Part # 950-02237)

    The 1.5" Window SMR is a specially designed precision SMR with a

    glass window that protects the targets sensitive reflective surfaces.

    Requirements

    The target functions with the following system configurations:

    FARO Laser Tracker with MCU firmware 3.2 or higher

    CAM2 Measure X 1 or higher

    Any third party software updated since February 2005 that

    supports the FARO Tracker Pad.

    Using the 1.5" Window SMR

    Before using the 1.5" Window SMR, the target type must be set. Open

    the Probe dialog in CAM2 Measure X (Figure 11-1) or the Select Targetdialog from the Tracker pad (Figure 11-2) in any other third party

    software application that supports the FARO Laser Tracker. Select 1.5"

    Window SMR from the target type dialog.

    It is critical that the target type be set correctly for measurement, as

    measurements taken with the 1.5" Window SMR with the incorrect

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    56Chapter 11: 1.5" Window SMR

    target type setting will not be valid.

    Figure 11-1

    Figure 11-2

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    57Chapter 12: Magnetic Mount (Arm & FLT)

    Chapter 12: Magnetic Mount (Arm &

    FLT)Magnetic Mount (Part # ACCS0046)

    The FARO Magnetic Mount consists of a magnetic base that allows the

    FARO Laser Tracker or any series FaroArm to be mounted to surface

    plates, tools and other ferrous surfaces.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    59Chapter 13: Vac Mount (USB Arms & Tracker)

    Chapter 13: Vac Mount (USB Arms &

    Tracker)Vac Mount (Part # 1001-1078)

    The FARO Vac Mount quickly, easily, and rigidly mounts the FaroArm

    and Tracker to granite surfaces without a degradation in accuracy.

    Meant for every size and model of USB FaroArms and Faro Laser

    Tracker. Includes mount, hand pump, oil, and case.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    61Chapter 14: Laser Tracker Side Mount

    Chapter 14: Laser Tracker Side Mount

    Laser Tracker Side Mount (Part # 099-01138)

    The FARO Laser Tracker Side Mount mounts the FARO Laser Tracker

    sideways on a heavy duty instrument stand. The mount includes mount

    housing, counterweight, mandrel receptacle, and two mandrels.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    63Chapter 15: Wireless Ethernet Bridge

    Chapter 15: Wireless Ethernet Bridge

    Wireless Ethernet Bridge (Part #ACCS0155)

    The FARO Wireless Ethernet Bridge connects your PC to the FARO

    Laser Tracker via wireless Ethernet. The Wireless Ethernet Bridge for

    the Tracker MCU enables wireless communication with the Tracker

    from any wireless enabled PC.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    65Chapter 16: Laptop Wireless Ethernet

    Chapter 16: Laptop Wireless Ethernet

    Laptop Wireless Ethernet (Part #ACCS0158)

    The FARO Laptop Wireless Ethernet connects your laptop to the FARO

    Laser Tracker via wireless Ethernet. The kit includes an Ethernet

    Bridge for the Tracker MCU and a PC Network card for the laptop

    computer.

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    FARO Laser Tracker AccessoriesUser Manual February 2007

    67Chapter 17: Desktop Wireless Ethernet

    Chapter 17: Desktop Wireless Ethernet

    Desktop Wireless Ethernet (Part #ACCS0159)

    The FARO Desktop Wireless Ethernet connects your desktop to the

    FARO Laser Tracker via wireless Ethernet. The kit includes an Ethernet

    Bridge for the Tracker MCU and a PCI Network card for the desktop

    computer.

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    69

    Technical Support

    FARO Technologies, Inc. is committed to providing the best technical

    support to our customers. Our Service Policy is detailed inAppendix C:

    Industrial Products Service Policyof this manual. If you have any

    problem using one of our products, please follow these steps before

    contacting our Technical Support Team:

    Be sure to read the relevant sections of the documentation. Many

    times the answer is right there.

    Visit the FARO Customer Service area on the Web at www.faro.comto search our technical support database. This is available 24 hours

    a day 7 days a week.

    Document the problem you are experiencing. Be as specific as you

    can. The more information you have, the easier the problem will be

    to solve.

    If you still cannot resolve your problem, have your Serial Number

    available before calling.

    Technical Support hours are from 8:00 a.m. to 5:00 p.m. EasternStandard Time (EST), Monday through Friday. You can also e-mail or

    fax in your problems or questions 24 hours a day.

    Phone

    800.736.2771 (North America), +1 407.333.3182 (Worldwide)

    Fax

    FaroArm +1 407.333.8056

    FARO Laser Tracker +1 610.444.2323FARO Laser Scanner +1 610.444.2323

    E-Mail

    FaroArm [email protected]

    FARO Laser Tracker [email protected]

    FARO Laser Scanner [email protected]

    E-Mails or Faxes sent outside regular working hours

    (8:00 a.m. to 5:00 p.m. EST, Monday through Friday) usually areanswered before 12:00 p.m. EST the next working day. Should our staff

    be on other calls, please leave a voice mail message; calls are always

    returned within 4 hours. Please remember to leave a detailed

    http://www.faro.com/mailto:[email protected]:[email protected]:[email protected]://www.faro.com/mailto:[email protected]:[email protected]:[email protected]
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    70

    description of your question and your Serial Number. Do not forget to

    include your name, fax number, telephone number and extension so we

    can reach you promptly.

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    A-1

    Appendix A: Software License

    AgreementThis Software License Agreement is part of the Operating Manual for

    the product and software System which you have purchased from FARO

    TECHNOLOGIES, INC. (collectively, the Licenser) By your use of

    the software you are agreeing to the terms and conditions of this

    Software License Agreement. Throughout this Software License

    Agreement, the term Licensee means the owner of the System.

    I. The Licensor hereby grants the Licensee the non exclusive

    right to use the computer software described in this Operating Manual

    (the software). The Licensee shall have no right to sell, assign, sub-

    license, rent or lease the software to any third party without the

    Licensers prior written consent.

    II. The Licenser further grants the Licensee the right to make a

    backup copy of the software media. The Licensee agrees that it will not

    decompile, disassemble, reverse engineer, copy, transfer, or otherwiseuse the software except as permitted by this section. The Licensee

    further agrees not to copy any written materials accompanying the

    software.

    III. The Licensee is licensed to use the Software only in the

    manner described in the Operating Manual. Use of the Software in a

    manner other than that described in the Operating Manual or use of the

    software in conjunction with any non-Licenser product which

    decompiles or recompiles the software or in any other way modifies the

    structure, sequence or function of the software code, is not an authorized

    use, and further, such use voids the Licensers set forth below.

    IV. The only warranty with respect to the software and the

    accompanying written materials is the warranty, if any, set forth in the

    Quotation/Purchase Order andAppendix B: Purchase Conditions

    pursuant to which the software was purchased from the Licenser.

    V. THIS WARRANTY IS IN LIEU OF OTHER WARRANTIES,

    EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,

    THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

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    A-2

    FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO

    THE SOFTWARE AND WRITTEN MATERIALS. IN NO EVENT

    WILL THE LICENSER BE LIABLE FOR DAMAGES, INCLUDINGANY LOST PROFITS OR OTHER INCIDENTAL OR

    CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR

    INABILITY TO USE THE SOFTWARE, NOTWITHSTANDING

    THAT THE LICENSER HAVE BEEN ADVISED OF THE

    POSSIBILITY OF SUCH DAMAGES, THE LICENSER WILL NOT

    BE LIABLE FOR ANY SUCH CLAIM BY ANY OTHER PARTY.

    VI. In the event of any breach by the Licensee of this Agreement,

    the license granted hereby shall immediately terminate and the Licensee

    shall return the software media and all written materials, together with

    any copy of such media or materials, and the Licensee shall keep no

    copies of such items.

    VII. The interpretation of this Agreement shall be governed by the

    following provisions:

    A. This Agreement shall be construed pursuant to andgoverned by the substantive laws of the State of Florida (and any

    provision of Florida law shall not apply if the law of a state or

    jurisdiction other than Florida would otherwise apply).

    B. If any provision of this Agreement is determined by a

    court of competent jurisdiction to be void and non-enforceable,

    such determination shall not affect any other provision of this

    Agreement, and the remaining provisions of this Agreement shall

    remain in full force and effect. If any provision or term of thisAgreement is susceptible to two or more constructions or

    interpretations, one or more of which would render the provision or

    term void or non-enforceable, the parties agree that a construction

    or interpretation which renders the term of provision valid shall be

    favored.

    C. This Agreement constitutes the entire Agreement, and

    supersedes all prior agreements and understandings, oral and

    written, among the parties to this Agreement with respect to the

    subject matter hereof.

    VIII. If a party engages the services of an attorney or any other third

    party or in any way initiates legal action to enforce its rights under this

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    A-3

    Agreement, the prevailing party shall be entitled to recover all

    reasonable costs and expenses (including reasonable attorneys fees

    before trial and in appellate proceedings).

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    B-1

    Appendix B: Purchase Conditions

    All Purchase Orders (hereafter, the Order) for FARO-provided

    products and services (hereafter, the Product) are subject to the

    following terms and conditions, which are agreed to by the Purchaser.

    All capitalized terms are defined in Section 8.00 Definitionshereafter.

    1.00 Payment of Purchase Price

    1.01 Purchaser hereby promises to pay to the order of FARO all

    deferred portions of the Purchase Price, together with interest on latepurchase price payments payable at 1.5% per month (18% per annum).

    1.02 The Purchaser grants to FARO a security interest in the

    products sold pursuant to the Order, which may be perfected by UCC-1

    Financing Statements to be recorded in the applicable County of the

    Purchasers business location and filed with the Secretary of States

    Office, which security interest will remain in effect until payment in full

    of the purchase price together with interest on late purchase price

    payments payable thereon had been received by FARO.

    1.03 If the Purchaser fails to make full payment of the purchase

    price within the period set out in the Order, FARO shall at its option

    have the following remedies, which shall be cumulative and not

    alternative:

    a) the right to cancel the Order and enter the Purchasers premises

    to re-take possession of the Product, in which event the Purchaser

    agrees that any down-payment or deposit shall be forfeited to

    FARO, as liquidated damages and not as a penalty, and all costs

    incurred by FARO in connection with the removal and subsequent

    transportation of the Product shall be payable by the Purchaser

    upon written demand;

    b) the right to enter the Purchasers premises and remove any

    Software, components of the Product or other items necessary in

    order to render the Product inoperative;

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    B-2

    c) the right to withhold all services which would otherwise be

    required to be provided by FARO pursuant to the Warranties set out

    in Section 4.00 Warranties and Limitation of Liabilityhereof;

    d) terminate any existing software license agreement and

    e) pursue any other available remedy, including suing to collect any

    remaining balance of the purchase price (i.e., accelerate the

    payment of the purchase price causing the entire balance to

    immediately become due and payable in full).

    f) Customer will be charged a 20% restocking fee for refusal toaccept equipment as delivered. Equipment must returned unopened

    within 10 business days of receipt at customer facility.

    1.04 If Purchaser fails to make payment(s) in accordance with the

    terms of this Order, the Purchasers Products may be rendered

    inoperable until such payment terms are met.

    No waiver by FARO of its rights under these conditions shall be deemed

    to constitute a waiver of subsequent breaches or defaults by thePurchaser. In the event more than one Product is being purchased

    pursuant to the Order, unless otherwise set forth herein, each payment

    received by FARO from Purchaser shall be applied pro rata against the

    cost of each product rather than being applied to the purchase price of

    any product.

    2.00 Delivery and Transportation

    2.01 Delivery dates are estimates and not guarantees, and are basedupon conditions at the time such estimate is given.

    2.02 FARO shall not be liable for any loss or damage, whether

    direct, indirect or consequential, resulting from late delivery of the

    Product. The Purchasers sole remedy, if the Product is not delivered

    within 90 days of the estimated delivery date, shall be to cancel the

    Order and to recover from FARO without interest or penalty, the amount

    of the down-payment or deposit and any other part of the purchase price

    which has been paid by the Purchaser. Notwithstanding the foregoing,

    such right of cancellation shall not extend to situations where late

    delivery is occasioned by causes beyond FAROs control, including,

    without limitation, compliance with any rules, regulations, orders or

    instructions of any federal, state, county, municipal or other government

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    B-3

    or any department or agency thereof, force majuere, acts or omissions of

    the Purchaser, acts of civil or military authorities, embargoes, war or

    insurrection, labor interruption through strike or walkout, transportationdelays and other inability resulting from causes beyond FAROs control

    to obtain necessary labor, manufacturing facilities or materials from its

    usual sources. Any delays resulting from such causes shall extend

    estimated delivery dates by the length of such delay.

    2.03 Responsibility for all costs and risks in any way connected

    with the storage, transportation and installation of the Product shall be

    borne entirely by the Purchaser. If any disagreement arises as to

    whether or not damage to the Product was in fact caused in storage,

    transit or on installation, the opinion of FAROs technical advisors,

    acting reasonably, shall be conclusive.

    3.00 Installation and Operator Training

    3.01 The Purchaser shall be responsible for installation of the

    Product, including, without limitation, the preparation of its premises,

    the uncrating of the Product and setting up of the Product for operation.Purchaser may elect to order contract services from FARO to perform

    this service should they elect to do so.

    4.00 Warranties and Limitation of Liability

    4.01 FARO warrants that (subject to Section 4.06), the Product shall

    be free from defects in workmanship or material affecting the fitness of

    the Product for its usual purpose under normal conditions of use, service

    and maintenance. A complete statement of FAROs maintenance/warranty service is set forth inAppendix B: Purchase Conditions.

    4.02 FARO warrants that the Software shall operate according to

    specifications and the System shall operate and perform in the manner

    contemplated in connection with the usual purpose for which it is

    designed.

    4.03 The maintenance/warranty set out in paragraphs 4.01 shall

    expire at the end of the twelve (12) month period commencing on thedate of shipment from the FARO factory (the Maintenance/Warranty

    Period).

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    B-4

    4.04 Subject to the limitations contained in Section 4.06, the

    Warranties shall apply to any defects found by the Purchaser in the

    operation of the FARO Laser Tracker and reported to FARO within theMaintenance/Warranty Period. If the FARO Laser Tracker or the

    Software is found by FARO, acting reasonably, to be defective, and if

    the defect is acknowledged by FARO to be the result of FAROs faulty

    material or workmanship, the FARO Laser Tracker will be repaired or

    adjusted to the extent found by FARO to be necessary or at the option of

    FARO, replaced with a new FARO Laser Tracker or parts thereof at no

    cost to the Purchaser.

    4.05 Claims under the Warranties shall be made by delivering

    written notice to FARO of the defect in the System, the FARO Laser

    Tracker. Within a reasonable time of receipt of such notice, FARO shall

    have the System and FARO Laser Tracker diagnosed by its service

    personnel, and maintenance/warranty service will be provided at no cost

    to the Purchaser if the System and FARO Laser Tracker is found by

    FARO to be defective within the meaning of this Section.

    (If, in the reasonable opinion of FARO after diagnosis of the system andthe FARO Laser Tracker are not defective, the Purchaser shall pay the

    cost of service, which shall be the amount that FARO would otherwise

    charge for an evaluation under a non-warranty service evaluation.

    4.06 The Warranties do not apply to:

    a) Any defects in any component of a System where, if in the

    reasonable opinion of FARO, the FARO Laser Tracker, Software or

    System has been improperly stored, installed, operated, ormaintained, or if Purchaser has permitted unauthorized

    modifications, additions, adjustments and/or repair to any hard

    drive structure or content, or any other part of the System, or which

    might affect the System, or defects caused or repairs required as a

    result of causes external to FARO workmanship or the materials

    used by FARO. As used herein, unauthorized means that which

    has not been approved and permitted by FARO.

    b) The Warranties shall not cover replacement of expendable items,

    including, but not limited to, f