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COST Workshop Barcelona June 2013 Presenter Name Function in the Action (MC Member/Substitute, WG Member, Participant, External Expert) / Email address Affiliation / CoPhil Martin Non-COST Partner [email protected] CSIRO Australia CARBON BASED NANOMATERIALS FOR GAS SENSING

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  • COST Workshop Barcelona June 2013

    Presenter NameFunction in the Action (MC Member/Substitute, WG Member, Participant, External Expert) / Email addressAffiliation / CoPhil MartinNon-COST Partner

    [email protected]

    CSIRO Australia

    CARBON BASED NANOMATERIALSFOR GAS SENSING

  • CSIRO MATERIAL SCIENCE AND ENGINEERING

    Phil Martin, Lakshman Randeniya, Avi Bendavid

    Lindfield, Sydney NSW

    Australia

    CarbonCarbon--Based Nanomaterials for Gas SensingBased Nanomaterials for Gas Sensing

    Workshop Barcelona 20 June 2013Workshop Barcelona 20 June 2013

  • COST Workshop Barcelona June 2013

    Vertically aligned MWCNTsVertically aligned MWCNTs

    1. MWCNT yarn sensorsMWCNT yarn sensors

    3. GrapheneGraphene

    2. SWCNT sensorsSWCNT sensors

  • COST Workshop Barcelona June 2013

    Carbon nanotube yarns for environmental gas

    sensing applications

    Vertically aligned

    MWCNTs

  • Carbon nanotube yarns

    COST Workshop Barcelona June 2013

    Advantages of carbon nano tubes

    Gas adsorption capability, Large specific surface area, High sensitivity,Low operating temperature

    Advantages of carbon nanotube yarns

    Functional surface availableMechanically robust structuresEasy to functionalise and handleCan be used as a simple chemiresistor

  • Growth of Vertically Aligned MWCNTs

    COST Workshop Barcelona June 2013

    95% Helium &

    5% Acetylene

    @580 sccm

    Fe catalyst

    Al2O3 layer

    SiO2 buffer layer

    Si substrate

    Aligned CNT

    Forest

    Structure for ethylene pre-cursor

    Quartz reactor tube

    Silicon wafer with 5 nm Fe

    catalyst layer

    Furnace @~ 680 centigrade

  • COST Workshop Barcelona June 2013

    Schematic of web formation

    ~20 m

    (undensified)

    sensor

  • CNT Yarn Properties

    COST Workshop Barcelona June 2013

    Data for CNT YarnsElectrical Conductivity (S/cm):

    Singles yarn ~300

    Density/(g/cm3):

    Singles yarn ~0.8

    Modulus/GPa: (Singles 24 twist)

    ~100

    Strength/GPa: (Singles 24 twist)

    ~0.92

    Toughness/(J/g):

    Singles Yarn ~14

    Twofold Yarn ~20

    No creep:

    >20 h at 6% strain (~50% breaking strain)

    Knots do not degrade tensile strength:

    Retain flexibility/strength :

    after heating in air at ~450C

    when immersed in liquid N2

    Comments and comparisons Electrical Conductivity/(S/cm):

    Graphite CF: ~167 3333

    Density/(g/cm3):

    Graphite CF ~1.8

    Modulus/GPa:

    Graphite CF ~300

    Strength/GPa:

    Graphite CF ~3

    Toughness/(J/g)

    Graphite CF ~12

    Solution-spun SWNT/PVAyarns ~600

    Knots degrade tensile strengthsof most textile fibres

  • COST Workshop Barcelona June 2013

    Keithley Picoammeter

    Mass Flow

    Controllers

    Gas Cell (mini-16 CF, 60 cm3)

    Dry N2

    Test Gas (H2, NH3, CH4, NO2)

    CNTY sensor

    Gas exhaust

    Gas Sensing

    Cell

    Gas inlet

  • Functionalization of the Yarns

    COST Workshop Barcelona June 2013

    P-type semiconductor (500 600 Scm-1)

    Surface treatments (create active sites)

    Plasma and acid methods

    Introduce various functional groups

    (Carboxylic, N-, S-), and defects (oxygenated

    vacancies, pentagon-heptagon pairs etc.)

    Incorporation of metal nano clusters

    (improves specificity)

    Sputtering techniques

    Electrochemical techniques (self-

    fuelled electrodeposition, SFED)

    Pulsed-DC PECVD system used for

    surface functionalisation

  • COST Workshop Barcelona June 2013

    Decoration with Au enhances the sensitivity (factor of 5 8)Mechanism is unclear; could be related to the modulation of the Schottky barrier

    Ammonia Sensing with Au-decorated CNT yarns

  • CNTY Surface Treatment

    12 | COST Workshop Barcelona June 2013

    NH3 : Stability and recovery dependent on surface treatment

    0 10000 20000 30000

    240

    270

    300

    0 3000 6000 9000 12000222

    224

    226

    228

    230

    232

    Acid-treated

    Ar/H2-plasma-treated

    NH3 off

    10 min

    R

    e

    s

    i

    s

    t

    a

    n

    c

    e

    (

    o

    h

    m

    )

    Time (s)

    5 min

    NH3 on

    Plasma

    treated

    NH3

    500 ppm

    50 ppm

  • CNTY Surface Treatment

    13 | COST Workshop Barcelona June 2013

    0 500 1000 1500 2000 2500

    540

    550

    560

    570

    580

    500 ppm

    100 ppm

    50 ppm

    on

    R

    e

    s

    i

    s

    t

    a

    n

    c

    e

    (

    o

    h

    m

    )

    Time (s)

    10 ppmoff

    0 6000 12000 18000380

    384

    388

    392

    396

    400

    On500 ppb

    1 ppm5 ppm

    50 ppm

    R

    e

    s

    i

    s

    t

    a

    n

    c

    e

    (

    o

    h

    m

    )

    Time (s)

    500 ppm

    Off

    Plasma-treated sample

    Quick response

    Good recovery

    Low concentrations

    Reproducible

    Acid-treated sample

    Quick response

    Long or no recovery

    Low concentrations

    Non-reproducible

    NH3

  • CNTY Surface Treatment

    14 | COST Workshop Barcelona June 2013

    Particle sizes 10 20 nm

    Sparsely distributed

    Acid-treated sample Plasma-treated sample

    Dual populations

    Sparse 10-20 nm

    Dense and uniform 2 -3 nmDiffusion out of smaller particles easier ??

  • Hydrogen detection using Pd and Pd-Pt coated yarns

    (low concentrations)

    COST Workshop Barcelona June 201315 |

    Addition of Pt layer enables the detection of lower concentrations

    0 2000 4000 6000 8000

    0.0

    0.2

    0.4

    0.6

    0.8

    0 2 4 6 8 10 120.0

    0.2

    0.4

    0.6

    0.8

    1.0

    R

    /

    R

    0

    *

    1

    0

    0

    Time (s)

    20 ppm

    40 ppm 100 ppm

    [H2 ]1/2

    (ppm)1/2

    R

    /

    R

    0

    *

    1

    0

    0

    0 2000 4000 6000 8000 10000

    0.0

    0.2

    0.4

    0.6

    0.8

    0 2 4 6 8 10 120.0

    0.3

    0.6

    R

    /

    R

    o

    *

    1

    0

    0

    100 ppm9 ppm

    Time (s)

    ON

    OFF

    5 ppm

    R

    /

    R

    0

    *

    1

    0

    0

    [H2]1/2

    (ppm1/2)

    Pd Only Pd-Pt layered structureH2

  • CNTY: Pd and Pd-Pt nanostructures

    COST Workshop Barcelona June 201316 |

    Pd: Sparse Pd populations Pd-Pt: Dense Pd populations

  • CNTY:Pd and Pt distributions on yarn

    COST Workshop Barcelona June 201317 |

    PtPt

    PdPd

    Pt is dispersed particulates on larger Pd grainsPt is dispersed particulates on larger Pd grains

  • Hydrogen detection using Pd-Pt-coated

    (higher concentrations in air)

    COST Workshop Barcelona June 201318 |

    Excellent response times and recovery timesExcellent response times and recovery times

    0 500 1000 1500 2000 2500

    0

    1

    2

    3

    4

    1

    0

    0

    *

    R

    /

    R

    0

    Time (s)

    .04%

    1%

    2%3% 4%

    0.5%

    0.1%

    CNTY

  • Hydrogen detection using Pd and Pd-Pt-coated

    CNT yarns

    COST Workshop Barcelona June 201319 |

    Work function of Pd and lattice parameters are sensitive to hydrogen

    Room-temperature detection

    Concentrations from 20 ppm to 2 % (20,000 ppm) are detectable with Pd-

    MWCNT-yarn chemiresistor

    Concentrations from 5 ppm to 2 % (20,000 ppm) are detectable with Pt-Pd-

    MWCNT-yarn chemiresistor

    Excellent response times and recovery times are obtained

    Flexible, robust and simple chemiresistor systems

  • CNTY: Summary

    COST Workshop Barcelona June 201320 |

    CNT yarn has potential to be used as gas sensors

    Robustness

    Easy handling

    Easy to functionalise

    Room-temperature operation

    SFED method is a quick and reliable method for incorporating nanocrystaline metals (onto semi-conducting and conducting substrates)

    Particle size has a significant impact on the recovery of NH3 and hydrogen sensors

    Addition of Pt on Pd increases sensitivity at low concentrations

  • SWCNT

    COST Workshop Barcelona June 201321 |

    SEM diagram showing thinly-spread bundles of

    CNT on a mesoporous alumina membrane. The

    resistance ( ~ 3 mm x 5 mm) ~ 1.6 M under

    ambient conditions.

    Raman shift for original (without ultrasonic

    treatment) and ultrasonic-treated

    samples. The increase in D peak intensity

    with respect to that of G peak is attributed

    to the increase in defects caused by

    ultrasonic treatment.

  • COST Workshop Barcelona June 2013

    Keithley Picoammeter

    Mass Flow

    Controllers

    Gas Cell (mini-16 CF, 60 cm3)

    Dry N2

    Test Gas (H2, NH3, CH4, NO2)

    Graphene/SWCNT

    sensor

    Gas exhaust

    Gas Sensing

    Cell

    Gas inlet

    Water

    bubbler

  • SWCNT

    COST Workshop Barcelona June 201323 |

    Two modes of response of SWCNT/Al2O3 chemiresistors to water vapour.

    (a) response change with time when a chemiresistor equilibrated under ambient conditions is introduced into the chamber under dry air flow. The

    resistance first drops due to drop in humidity (mode 2 response) and then rises slowly as the water molecules come off (mode 1 response).

    (b) Mode 2 responses of the chemiresistor to injections of water (by diverting a fraction of buffer gas flow through an enclosed bubbler) which

    temporarily raise the humidity in the chamber to the levels marked.

    Mode Mode --22--FastFast

    Water molecules donate Water molecules donate

    electrons to pelectrons to p--type type

    conductor. When removed conductor. When removed

    conductivity increasesconductivity increases

    Mode Mode --11--SlowSlow

    More tightly bound water molecules donate holes More tightly bound water molecules donate holes

    When slowly removed conductivity decreasesWhen slowly removed conductivity decreases

  • SWCNT

    COST Workshop Barcelona June 201324 |

    Scheme used for NO2 measurements using water-assisted recovery

    NO2

    Humidity raised (50-75%)

    at this point

    Vapour off and system

    returns to the baseline

    c

    o

    n

    d

    u

    c

    t

    a

    n

    c

    e

  • SWCNT: substrate effect

    COST Workshop Barcelona June 201325 |

    recovery time

    tR (= t1 + t2)

    ~ 10 min

    AlAl22OO33

    Free standing Free standing

    filmfilm

    NO2

    55 mins 5 ppm

    Dry air only

    No residual

    effect on

    recovery

    15 mins

  • SWCNT

    on

    COST Workshop Barcelona June 201326 |

    (a) repeated detection of 5 ppm NO2 using SWCNT deposited on Si wafer with natural oxide layer

    (SWCNT/SiO2 chemiresistor). Chemiresistor is exposed to NO2 for 5 min Water-enriched airflow is

    maintained for 5 min in each case before reverting to dry airflow. (b) Measurement of different

    concentrations of NO2 with 3-min exposures in each case followed by water-assisted recovery. A

    SWCNT/Al2O3 chemiresistor was used. -Inset to (b) shows a response versus log concentration

    curve.

    SiO2

    Al2O3

    NO25 ppm

  • SWCNT

    on

    COST Workshop Barcelona June 201327 |

    Detection of ammonia using a SWCNT/Al2O3- chemiresistor; the response is calculated as a percent increase in conductance. (a) Repeated

    detection of 50 ppm with water-assisted recovery time (tR) of about 15 minutes when humidity is raised to ~ 75 %; (b) partial and very

    slow recovery in dry air; (c) detection of 5 ppm and 500 ppb using the same method. In all cases 5-minute exposure to ammonia used

    except for the detection of 500 ppb where a longer exposure time was used.

    NH3

    Al2O3

  • SWCNT: humidity effect on different substrates

    COST Workshop Barcelona June 201328 |

    Lower humidity to achieve recovery.

    50% of the buffer gas was diverted

    through water bubbler. Relative

    humidity in the chamber rose to 52 %

    Detection of 5 ppm NO2 using

    SWCNT on amorphous TiO2substrate

    TiO2Al2O3

    NO2

  • Graphene

    COST Workshop Barcelona June 201329 |

    SEM images of sections

    of chemiresistors used

    for gas detection

    (a), (c) preparations in

    pure water

    (b), (d) preparations in

    nitric acid

    Whatman Anopore

    membranes (~ 50 nm

    diameter pores) were

    used as substrate.

    H2OHNO3

  • Graphene

    COST Workshop Barcelona June 201330 |

    TEM images of (a) graphene flakes obtained from pure water dispersion (b) graphene

    nanomesh obtained from nitric acid dispersion. Schematics of NO2 adsorption on

    graphene flakes and graphene nanomesh flakes are shown below the corresponding

    TEM images.

    water HNO3 nn-- typetypepp-- typetype

  • Graphene

    COST Workshop Barcelona June 201331 |

    TEM and HRTEM images of

    graphene obtained from HNO3acid dispersions and schematic

    interpretation of structures. (a) A

    section of regular TEM and (b) to

    (d) are HRTEM images of areas

    marked as 1, 2 and 3. (e) - (g) are

    schematic representations of the

    corresponding HRTEM images.

  • Graphene sensor: enhanced recovery using water vapour

    COST Workshop Barcelona June 201332 |

    0 1000 2000 3000 4000 5000 6000 7000-10

    -5

    0

    5

    10

    15

    20

    0 1000 2000 3000 4000 5000 6000 7000

    0

    5

    10

    Time (s)

    H2O off

    1

    0

    0

    *

    G

    /

    G

    0

    NO2 on

    NO2 off, H2O onb

    NO2 off

    NO2 on

    a 5 mins NO2 5 ppmVery slow

    recovery

    5 mins NO2 x 5

    + H2O purging

    Recovery

    dramatically

    reduced

    NO2

    58% RH

    1% RH

    pp--type responsetype response

  • Graphene: HNO3-treated

    COST Workshop Barcelona June 201333 |

    0 1000 2000 3000 4000 5000 6000-40

    -30

    -20

    -10

    0

    10

    20

    NO2 on1

    0

    0

    *

    G

    /

    G

    0

    Time (s)

    NO2 on

    NO2 off, H2O on

    H2O off

    NO2 off

    baseline

    The response of HNO3-treated graphene chemiresistor to 5 ppm of NO2 (5 min exposure). The conductance decreases in

    response to NO2 exposure confirming that acid-treated graphene behaves as an n-type semiconductor. There is an upward drift

    in baseline (marked by a dashed line) after each run. Four consecutive measurements are shown.

    5 ppm NO2

    nn--type responsetype response

  • Graphene: HNO3-treated

    COST Workshop Barcelona June 201334 |

    0 1000 2000 3000 4000

    -30

    -20

    -10

    0

    10

    0 2000 4000 6000 8000 10000-12

    -8

    -4

    0

    4

    8

    Time (s)

    EtOH off

    NH3 off,EtOH on

    1

    0

    0

    *

    G

    /

    G

    0

    NH3 on

    b

    NH3 off

    NH3 on

    aNH3 off, H2O on

    H2O off

    NH3 on

    Effect of H2O

    Effect of EtOH

    NH3

    1 ppm 10 min

    5 ppm

    Dry air only

  • Graphene

    COST Workshop Barcelona June 201335 |

    A schematic of a plausible mechanism of NO2removal from graphene flakes influenced by

    water vapour. The strong adsorption of NO2on graphene is due to overlap of molecular

    states (M) and substrate defects states (S)

    near the Fermi level (EF ) with the conduction

    band (CB) of graphene. When water

    molecules are introduced, the electrostatic

    forces causes a movement of substrate

    defects states and the strong overlap

    between NO2 orbitals with that of graphene

    is lost.

    Wehling et al Appl. Phys. Lett. (2008) 93, 202110

  • Graphene

    COST Workshop Barcelona June 201336 |

    1000 1500 2000

    5000

    10000

    15000 HNO3-treated graphene layer film

    I

    n

    t

    e

    n

    s

    i

    t

    y

    (

    a

    r

    b

    .

    u

    n

    i

    t

    s

    )

    Raman Shift (cm-1)

    15851342

    1579

    1346

    Non-treated graphene layer film

    Raman spectra for graphene. The increase in ID/IG ratio in the nitric-acid-

    treated samples is further evidence for increased defects in the structure

  • Summary

    COST Workshop Barcelona June 201337 |

    MW-Carbon nanotube yarns: simple robust sensor

    with enhanced response when acid-etched and

    coated with nanoparticles

    SWCNT recovery can be dramatically accelerated

    by using water vapour purging

    Graphene response is enhanced by acid treatment

    to form nanomesh structures. Water vapour

    accelerates recovery

  • CSIRO MATERIAL SCIENCE AND ENGINEERING

    Dr Phil Martin

    Telephone +61 2 9413 7126email [email protected]

    Thank You