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106/03/03 mrb G030473 McGeehan TMC_June10th
Rapidly Changing Oil Requirements For Low Emission Diesel Engines
Jim Mc GeehanManager of Global Diesel Engine Technology
June 10, 2003
206/03/03 mrb G030473 McGeehan TMC_June10th
EPA Driving Low Diesel Emissions
19881990
19911994
19982000
2002
20070.6
0.250.1
0
2
4
6
8
10
12
NO
x, g
/BH
P-H
r
Particulate, g/BHP-Hr
10.710.7
6.06.05.05.0
5.05.0
4.04.0
2.02.0
.02.02
.01.01
306/03/03 mrb G030473 McGeehan TMC_June10th
Reducing Diesel Fuel Sulfur
1993
2006
Fuel Sulfur5,000 ppm
Fuel Sulfur 500 ppm
Fuel Sulfur 15 ppm
406/03/03 mrb G030473 McGeehan TMC_June10th
Oil Quality Driven By Emissions
2
5 5
8
12
15
00
44
88
1212
1616
CDCD CECE CF-4CF-4 CG-4CG-4 CH-4CH-4 CI-4CI-4 API: API:
Number of Tests to Qualify ProductsNumber of Tests to Qualify Products
Increasing Oil Quality
19721972 19881988 19911991 19941994 19981998 20022002
506/03/03 mrb G030473 McGeehan TMC_June10th
G020167-2
API CI-4 Benefits
Essential for EGR Engines to Maintain Durability
Essential for EGR Engines to Maintain Durability
Better forExisting Engines
Better forExisting Engines
606/03/03 mrb G030473 McGeehan TMC_June10th
Three OEM Specifications in 2002
G020368
G020474
Cummins CES 20078Cummins
CES 20078
Mack EO-N Premium Plus
Mack EO-N Premium Plus
Volvo VDS-3Volvo VDS-3
706/03/03 mrb G030473 McGeehan TMC_June10th
G010147, G010148, G010149
United StatesAPI CI-4
United StatesAPI CI-4
EuropeACEA E-5
EuropeACEA E-5
JapanJASO DH-1
JapanJASO DH-1
Global DHD-1 Engine Oil Specification
806/03/03 mrb G030473 McGeehan TMC_June10th
EGR Engines Reduce Oil Drains
45,000 Mile Oil Drain
45,000 Mile Oil Drain
Non-EGREngines
Non-EGREngines
25,000 Mile Oil Drain
25,000 Mile Oil Drain
EGR Cummins,
Mack/Volvo
EGR Cummins,
Mack/Volvo
22,500 Mile Oil Drain
22,500 Mile Oil Drain
EGR Detroit Diesel
EGR Detroit Diesel
API CH-4, C
I-4
API CH-4, C
I-4
API CI-4
API CI-4
API CI-4API CI-4
DHD-1DHD-1
906/03/03 mrb G030473 McGeehan TMC_June10th
G030342G030342
Protecting EGR Engine Durability With 25,000 Mile Oil Drains
EGR Engine at 6.0-6.5 mpg
Oil Drain EssentialOil Drain Essential
TAN (D 664) Acid Number
OEM Drain
TBN (Base D 4739)
1006/03/03 mrb G030473 McGeehan TMC_June10th
G020474
Three OEM Specifications of 2003
June 2003
CaterpillarECF-1
CaterpillarECF-1
Mack EO-N Premium Plus
2003
Mack EO-N Premium Plus
2003
Cummins CES 20078
(2003)
Cummins CES 20078
(2003)
Sept 2003
951336-1.jpg
Piston Deposit and Oil Consumption
Control
Soot Viscosity Control
10 TBNNew
Requirement
1106/03/03 mrb G030473 McGeehan TMC_June10th
Maintaining Engine Reliability and Durability
API CI-4
Caterpillar ECF-1
Cummins CES 20078
Mack EO-N Plus 2003
Volvo VDS-3
DHD-1
2003
1206/03/03 mrb G030473 McGeehan TMC_June10th
EPA Driving Low Diesel Emissions
19881990
19911994
19982000
2002
20070.6
0.250.1
0
2
4
6
8
10
12
NO
x, g
/BH
P-H
r
Particulate, g/BHP-Hr
10.710.7
6.06.05.05.0
5.05.0
4.04.0
2.02.0
.02.02
.01.01
PC-10* *PC = Proposed Category
1306/03/03 mrb G030473 McGeehan TMC_June10th
Reducing Diesel Fuel Sulfur: 80/20 Rule
1993
2006
Fuel Sulfur5,000 ppm
Fuel Sulfur 500 ppm
Fuel Sulfur 15 ppm
EPA80% – 15 ppm20% – 500 ppm
1406/03/03 mrb G030473 McGeehan TMC_June10th
G9801035.v2
EGR and After-Treatment Plus
EGREGRUltra Low Sulfur Fuel: 15 ppm Max.
Ultra Low Sulfur Fuel: 15 ppm Max.
1506/03/03 mrb G030473 McGeehan TMC_June10th
Sulfur
NOx Adsorbers
Lower
High
Oil Compatible With After-Treatment Systems
Sulfated Ash
Particulate Filters
Lower
High
Phosphorus
Catalysts
High
Lower
1606/03/03 mrb G030473 McGeehan TMC_June10th
New Oil Category for 2007 – PC-10
PC-10Five Multi-Cylinder
Tests
International 6 Liter
Wear andFilter LifeWear andFilter Life
Piston Deposits and Oil Consumption
Piston Deposits and Oil Consumption
Wear andviscosity Control
Wear andviscosity Control
Viscosity ControlViscosity Control
Caterpillar C-13
ACERT
Cummins ISB/ISM
Mack E-Tech
1706/03/03 mrb G030473 McGeehan TMC_June10th
PC-10 Challenge: Balancing Service Life
EngineDurability
After-TreatmentLife
1806/03/03 mrb G030473 McGeehan TMC_June10th
DHD-22005
DHD-22005
Euro IV-V2005/8
Euro IV-V2005/8
PC-102007
PC-102007
Ultra-LowUltra-LowDiesel Diesel
EmissionsEmissions
Ultra-LowUltra-LowDiesel Diesel
EmissionsEmissions
Paradigm Shift in Engine Oil Technology
1906/03/03 mrb G030473 McGeehan TMC_June10th
Timeline of Low Emission Lubricants
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
CI-4 PC-10*
1999
PC-11CH-4
Euro III Euro IV Euro V
Fuel Sulfur Fuel Sulfur 100% 15 100% 15
ppmppmOn HighwayOn Highway
*PC = Proposed Category
2106/03/03 mrb G030473 McGeehan TMC_June10th
G020167-2
Balancing After-Treatment Life and Engine Durability
PC-10: Goal of One Product for 2007Engines and Existing Engines With the
EPA 80/20 Rule for Fuels
PC-10: Goal of One Product for 2007Engines and Existing Engines With the
EPA 80/20 Rule for Fuels