04-68274A Manual DCE Chapter F Appendix

5/20/2018 04-68274A Manual DCE Chapter F Appendix

1/17

Manual digsy

compact

Chapter F

Appendix - Technical Data

Drawing Number: 04 68 274 000/A

Issued: 17.07.02

Stored: 17.07.02

Version: 1.0.0

File name: 04-68274A HB DcE Chapter F Appendix

Prepared by: Michael Breu

This manual was prepared with great care. The details and data in this document are regularly checked and updated andare at any time subject to change without notice. Nevertheless, INTER CONTROL does not assume liability for thecorrectness of the details/data in this document, since, despite great effort, mistakes cannot always be completely ruled out.In addition, INTER CONTROL reserves the right to make at any time technical changes to the product, which can also resultin deviations from the contents of this document.The document includes information that enjoys protection of copyright. No part of this publication may be reproduced and/ortranslated into other languages without the prior written permission of INTER CONTROL.Of course, any ideas and suggestions regarding amendments, or notes concerning mistakes in this document are welcome.Please refer to INTER CONTROL.

INTER CONTROLHermann Khler Elektrik GmbH & Co. KGSchafhofstrae 30D-90411 NrnbergGermany

Tel.: ++49 911 9522-5Fax: ++49 911 9522-857E-mail: [email protected]: http://www.intercontrol.de
mailto:[email protected]://www.intercontrol.de/mailto:[email protected]


2/17

F Appendix - Technical Data Manualdigsy compact

04 68 274 000/AVersion 1.0.0

Page F-2

Table of Contents:

F Appendix - Technical Data .......................................................................................................F-3

F.1 Pin Assignment digsy

compactSubunit CPU ........................................................................F-3F.2 Pin Assignment digsy

compactSubunit I/O...........................................................................F-5F.3 Technical Data ..................................................................................................................F-7

F.3.1 Absolute maximum ratings.........................................................................................F-7F.3.2 Dynamic properties ....................................................................................................F-8

F.3.2.1 Voltage supply........................................................................................................F-8F.3.2.2 Digital inputs digsy

compactSubunit CPU.................................................................F-8

F.3.2.3 Digital inputs digsy

compactSubunit I/O ....................................................................F-9F.3.2.4 Digital and counting inputs digsy

compactSubunit CPU............................................F-9

F.3.2.5 Digital and counting inputs digsy

compactSubunit I/O...............................................F-9F.3.2.6 Analog inputs digsy

compactSubunits CPU and I/O................................................F-10

F.3.2.7 Special analog inputs digsy

compactSubunit CPU..................................................F-10F.3.2.8 Digital outputs digsy

compactSubunit CPU .............................................................F-11

F.3.2.9 Digital outputs digsy

compactSubunit I/O ................................................................F-11F.3.2.10 Derating curve for digital outputs......................................................................F-11F.3.2.11 Analog outputs digsy

compactSubunit I/O ...........................................................F-12

F.3.2.12 RS232...............................................................................................................F-12F.3.2.13 CAN digsy

compactSubunits CPU and I/O ..........................................................F-12

F.3.2.14 Real-time clock digsy

compactSubunit CPU........................................................F-12F.3.2.15 Retain-storage digsy

compactSubunit CPU.........................................................F-12

F.3.3 Connectors and housing..........................................................................................F-13F.3.4 Standards.................................................................................................................F-13

F.4 Installing or Replacing a digsy

compactSubunit .................................................................F-14F.5 Dimensions......................................................................................................................F-15F.6 Mounting Position............................................................................................................F-16F.7 Stickers on the digsy

compactSubunits CPU and I/O.........................................................F-17

List of Illustrations

Figure F.1: Derating curve for the digital outputs ..........................................................................F-11Figure F.1: Dimensions of the control unit digsy

compact..................................................................F-15

Figure F.1: Mounting dimensions of the control unit digsy

compact ..................................................F-16

Figure F.1: Stickers on the cover of the digsycompactSubunits CPU and I/O.................................F-17


3/17


04 68 274 000/AVersion 1.0.0

Page F-3

F APPENDIX - TECHNICAL DATA

Please find below a description of the technical data for the control unit digsy

compactE.

F.1 Pin Assignment digsycompactSubunit CPU

Pin-No.

Signal identifierDigIn

DigOut

AnaIn

AnaOut

C'ntIn

PWMOut Explanation

1 VIQ1 Infeed of supply voltage for power outputs (linked with Pin 2)


3 GNDA1 Ground connection for analog input signals

4 IAV1.1 Analog input 1 (0...10V, not to be connected if IAI1.1 is used)





9 ID1.11 Digital input 11 (also usable as counting input IC1.1)1)

10 ID1.12 Digital input 12 (also usable as counting input IC1.2)1)

11 GND Ground connection

12 CAN_L1.1 CAN-interface 1, Low signal (linked with CAN_L1.2)

13 CAN_H1.1 CAN-interface 1, High signal (linked with CAN_H1.2)


15 ILDN Bootloader input (must not be connected by the user!)

16 - unassigned

17 QRTS1 Output Request-To-Send RS232-interface 1

18 IRXD1 Input Receive RS232-interface 1


20 VIM1 Infeed Supply voltage for control logic


22 IAI1.1 Analog input 1 (0...20mA, not to be connected if IAV1.1 is used)





27 ID1.9 Digital input 91)

1Common switching threshold for ID1.9..ID1.12 is programmable


4/17


04 68 274 000/AVersion 1.0.0

Page F-4

Pin-No.


DigOut

AnaIn

AnaOut

C'ntIn

PWMOut Explanation


29 PE1 Housing potential2)



32 CAN_TR1CAN terminating resistor (optionally to be connected withCAN_H1.2)


34 - unassigned

35 ICTS1 Input Clear-To-Send RS232-interface 1

36 QTXD1 Output Send RS232-interface 1


38 IPON Input Vehicle ignition switch

39 ID1.1 Digital input 1 (also usable for period measurements)3)





44 ID1.6 Digital input 6 (also usable for period measurements)y)




48 QD1.1 Digital output 1 (also usable as a PWM-output)








2As a standard, housing potential and ground are not connected, they can be externally connected by the user3Group 1A (ID1.1..ID1.4), switchable ground/plus-switching4Group 1B (ID1.8..ID1.8), switchable ground/plus-switching


5/17


04 68 274 000/AVersion 1.0.0

Page F-5

F.2 Pin Assignment digsycompactSubunit I/O

Pin-No.


DigOut

AnaIn

AnaOut

C'ntIn

PWMOut Explanation









9 ID2.11 Digital input 11 (also usable as a counting input IC2.1)5)






15 QAI2.1 Analog output 1 (0...20mA)





20 - unassigned









29 PE Housing potential6)

30 CAN_L2.2 CAN-interface 2, Low signal (connected with CAN_L2.1)

5IC2, IC3 and IC4 can also be configured as phase-coded pairs of counting inputs6As a standard, housing potential and ground are not connected, they can be externally connected by the user


6/17


04 68 274 000/AVersion 1.0.0

Page F-6

Pin-No.


DigOut

AnaIn

AnaOut

C'ntIn

PWMOut Explanation


32 CAN_TR2CAN terminating resistor (optionally to be connected withCAN_H2.2)




36 QTxD2Output Transmission RS232-interface 2 (not yet supported by theAWP (appl. prog.))


38 IRxD2Input Receive RS232-interface 2 (not yet supported by the AWP(appl. prog.))










48 QD2.1 Digital output 1 (also usable as a digital input)








7Group 2A (ID2.1...ID2.4), switchable ground/plus-switching8Group 2B (ID2.5...ID2.8), switchable ground/plus-switching


7/17


04 68 274 000/AVersion 1.0.0

Page F-7

F.3 Technical Data

F.3.1 Absolute maximum ratings

Conditions: TU= 25C

Signal Definition min. max.

Operating voltage of the outputs on Subunit CPU or I/O 0 40 VVIQ1 or VIQ2

Max. operating current VIQ1 or VIQ1 0 20 A

VIM1Operating voltage Logic and Back-up supply (protected againstpolarity reversal)

0 40 V

ID1.x max. Input voltage per digital input 0 40 V

IAVx.y max. Input voltage per analog input 0 40 V

IAIx.y max. Input current per analog input 0 35 mA

ICx.y max. Input voltage per counting input 0 40 V

QD1.xmax. Load capability per digital output (when using one QD peroutput pair 1-2, 3-4, 5-6, 7-8, not permanently possible)

0 5 A

QD1.x max. Load capability with 2 digital outputs connected in parallel(1+2, 3+4, 5+6, 7+8, not permanently possible)

0 8 A

QD2.xmax. Load capability per digital output (when using one QD peroutput group 1-4, 5-8, not permanently possible)

0 2.5 A

QD2.xmax. Load capability with 2 digital outputs connected in parallel peroutput group (1-4, 5-8, not permanently possible)

0 3.8 A

QD2.xmax. Load capability with 4 digital outputs connected in parallel peroutput group (1-4, 5-8, not permanently possible)

0 5.9 A

RS232 max. Voltage on RS232 inputs -30 +30 V

TOP Operating temperature -40 +85 C

TL Storage temperature -40 +85 C


8/17


04 68 274 000/AVersion 1.0.0

Page F-8

F.3.2 Dynamic properties

Conditions: VIM1, VIQ1and VIQ2= 24V; TU= 25C

F.3.2.1 Voltage supplyVIM1= +12V VIM1= +24V

Definitionmin. typ. max. min. typ. max.

Operating voltage of the outputs 9 --- 32 9 --- 32 VVIQ1VIQ2 Operating current of VIQ1or VIQ2 0 --- 16 0 --- 16 A

Operating voltage Logic and Back-up

supply8 --- 16 8 --- 32 V

Operating current VIM1in normal mode --- 80 160 --- 40 160 mAVIM1

Operating current VIM1in back-up mode --- 1.6 --- --- 4.0 --- mA

Switch on / off Ignition switch 0 --- 32 0 --- 32 V

Operating current IPON --- 250 1000 --- 500 1000 A

Switching threshold --- 7 --- --- 7 --- VIPON

Input impedance 4.65 4.70 4.75 4.65 4.70 4.75 k

PWR_

FAIL

Signalling threshold for voltage dip

(hysteresis)

---

---

89

(1)

---

---

---

---

169

(1)

---

---

V

V

Watch-

dogTime-out for watchdog --- 1600 --- --- 1600 --- ms

Reset-active time (after switch-on IPON

and VIM, after voltage dip on Vcc or after

watchdog)

--- 200 --- --- 200 --- msReset

Run-up time IPON = ON on VCC = 5V --- 600 --- --- 600 --- s

F.3.2.2 Digital inputs digsycompactSubunit CPU

VIM= +12V10 VIM= +24V

10

Signal Definitionmin. typ. max. min. typ. max.

Input voltage per input 0 --- 32 0 --- 32 V

Max. LOW - level per input 2.63 2.82 --- 5.45 5.54 --- V

ID1.1

to

ID1.8 Min. HIGH - level per input --- 5.94 6.37 --- 11.70 11.90 V

Switch-ON time (0V 24V)11

--- 103 112 --- 51 56 sPlus

switch-

ing Switch-OFF time (24V 0V)11

--- 217 234 --- 112 120 s


--- 204 224 --- 109 118 sGround

switch-ing Switch-OFF time (0V 24V)

11--- 112 127 --- 53 59 s

Input impedance per input 4.65 4.70 4.75 4.65 4.70 4.75 k

Cut-off frequency --- 5 --- --- 5 --- KHz

9Switching thresholds dependent on the adjusted voltage in the configuration variableCFG_U_12_2410Switching thresholds dependent on the adjusted voltage in the configuration variableCFG_U_12_2411Times until the max-Low or min-High thresholds are reached


9/17


04 68 274 000/AVersion 1.0.0

Page F-9

F.3.2.3 Digital inputs digsycompactSubunit I/O

VIM= +12V10

VIM= +24V10


Input voltage per input 0 --- 32 0 --- 32 VMax. LOW-level per input 2.50 --- --- 3.60 --- --- V

ID2.1to

ID2.8 Min. HIGH-level per input --- --- 6.26 --- --- 11.40 V


--- 103 112 --- 51 56 sPlus

switch-


--- 217 234 --- 112 120 s


--- 204 224 --- 109 118 sGround

switch-


--- 112 127 --- 53 59 s

Input impedance per input 4.65 4.70 4.75 4.65 4.70 4.75 k

Cut-off frequency --- 5 --- --- 5 --- KHz

F.3.2.4 Digital and counting inputs digsycompactSubunit CPU

Signal Definition min. typ. max.

Input voltage per input 0 --- 32 V

Switching threshold (adjustable) 0 --- 32 V

Switch-ON time (0 1)12

--- 2 --- s

Switch-OFF time (1 0)12

--- 2 --- s

max. Counting frequency --- 20 --- kHz

Input impedance per input 4.65 4.70 4.75 k

ID1.9

to

ID1.12

Cut-off frequency --- 500 --- kHz

F.3.2.5 Digital and counting inputs digsycompactSubunit I/O

VIM= +12V13 VIM= +24V

13


Input frequency per input 0 --- 32 0 --- 32 V

max. LOW-level per input --- --- 2.80 --- --- 4.20 V

min. HIGH-level per input 6.0 --- --- 10.7 --- --- V

Switch-ON time (0 1) 2.0 --- 9.0 1.0 --- 4.5 s

Switch-OFF time (1 0) 8.0 --- 20 3.5 --- 12 s

max. Counting frequency --- 12 --- --- 20 --- kHz

Input impedance per input 4.65 4.70 4.75 4.65 4.70 4.75k

ID2.9

to

ID2.14

Cut-off frequency --- 25 --- --- 45 --- kHz

12Dependent on the selected switching threshold13Switching thresholds dependent on the adjusted voltage in the configuration variableCFG_U_12_24


10/17


04 68 274 000/AVersion 1.0.0

Page F-10

F.3.2.6 Analog inputs digsy

compactSubunits CPU and I/O


Resolution --- 4096 --- DigitInput voltage per digit --- 2.50 --- mV

Input voltage 0 --- 10 V

Input impedance 549.4 550 550.6 k

Precision per input --- 0.50 1.6 %

Cut-off frequency per input --- 120 --- Hz

Conversion error CPU --- --- 2 LSB

IAVx.1

to

IAVx.414

(x=1,2)

Conversion error I/O --- --- 815

LSB

Resolution --- 4096 --- Digit

Input current per digit --- 5.0 --- A

Input current 0 --- 20 mA

Input impedance --- 325 ---

Precision per input --- 0.5 2.30 %

Cut-off frequency per input --- 72 --- Hz

Conversion error CPU --- --- 2 LSB

IAIx.1

to

IAIx.414

(x=1,2)

Conversion error I/O --- --- 815

LSB

F.3.2.7 Special analog inputs digsy

compactSubunit CPU


-40 --- +125 CMeasurement of the internal temperature

233 --- 398 K

Resolution of the measurement of the internal temperature per digit --- 1 --- K

TEMP

Tolerance of the measurement of the internal temperature --- --- 5 K

Measurement of the logic supply voltage 8 --- 32 V

Resolution of the measurement of the logic supply voltage per digit --- 100 --- mVVIM1

Tolerance of the VIM-Measurement --- --- 1 %

Measurement of the threshold voltage on ID1.9 .. ID1.12 0 --- 32 V

Resolution of the threshold voltage measurement per digit --- 1 --- mVVCP

Tolerance of the VCP-measurement --- --- 2 %

14If IAVx.y (x = 1..2, y = 1..4) is connected, IAIx.y (x = 1..2, y = 1..4) has to remain open and vice versa!15Quadruple error due to resolution in 10bits and representation as a 12bit-value on thedigsycompactSubunit I/O


11/17


04 68 274 000/AVersion 1.0.0

Page F-11

F.3.2.8 Digital outputsdigsycompactSubunit CPU


Output current per digital output in Off-state --- 5 40 A

Output current per digital output in On-state (c.d.f. 100%) --- 1.5 --- A

QD1.1

toQD1.8 Total current at uniform load (c.d.f. 100%) --- --- 12 A

Resolution PWM current measurement per digit --- 2 --- mA

max. measurable value PWM current measurement --- 1.8 --- A

Accuracy of PWM current measurement --- 1 1.5 %

QP1.1

to

QP1.8PWM-frequency 30 --- 1200 Hz

F.3.2.9 Digital outputsdigsy

compactSubunit I/O


Output current per digital output in Off-state --- 4 12 A

Output current per digital output in On-state (c.d.f. 100%) --- 1.5 --- A

Load capability with 2 digital outputs connected in parallel per

output group (1-4, 5-8)--- 3.0 3.8 A

Load capability with 4 digital outputs connected in parallel per

output group (1-4, 5-8)5.0 5.9 A

QD2.1

to

QD2.8

Operating frequency 0 --- 100 Hz

F.3.2.10 Derating curve for digi tal outputs

Dependent on the ambient temperature, the digital outputs of the digsy

compact Subunit CPU andSubunit I/O may, at a uniform current distribution over all 16 digital outputs (e.g., 24A = 16 x 1.5A),

be loaded according to Figure F.1.

derating c urve

67,5

70

72,5

75

77,5

80

82,5

0 6 12 18 24

load current [A]

ambien

ttemperature[C]

Figure F.1: Derating curve for the digital outputs


12/17


04 68 274 000/AVersion 1.0.0

Page F-12

F.3.2.11 Analog outputs digsy

compactSubunit I/O


Resolution --- 512 --- digit

Output current per digit --- 40 --- A

Output current per analog current output 0 --- 20 mA

Load resistance per analog output (working resistance) 0 --- 30016

Tolerance of output current --- --- 1 %

Rise time of output current

(thresholds 10% to 90% when switching from 0 to 500 digits)--- 140 --- ms

Cut-off frequency --- 3 --- Hz

QAI2.1

to

QAI2.4

Residual ripple of current output 0 --- 100 A

F.3.2.12 RS232

Signal Definition min. typ. max.Input resistance (RxD, CTS) 3 5 7 k

ON signal level TxD, RxD or OFF signal level RTS, CTS -3 -7.5 -15 V

OFF signal level TxD, RxD or ON signal level RTS, CTS +3 +7.5 +15 VRS232

max. Data transfer rate --- 120 --- kHz

F.3.2.13 CAN digsycompactSubunits CPU and I/O


Baud rate --- 250 1000 kBaud

Voltage limits -36 --- +36 VCAN

Terminating resistor (CANTR) --- 120 ---

F.3.2.14 Real-time clock digsy

compactSubunit CPU


Back-up time (at VIM = 0V) --- 5 --- min

Tolerance (relating to the fundamental frequency 32.768 kHz) -120 +5 +28 ppmRTC

Inaccuracy per month --- --- 1 min

F.3.2.15 Retain-storage digsy

compactSubunit CPU


Number of storage cycles 100k 1000k --- CyclesRetained

data Data retaining time 10 --- --- Years

16max. Load resistance dependent on VIQ2 (Rule of thumb: Rmax = (VIQ2min3V) / 20mA)


13/17


04 68 274 000/AVersion 1.0.0

Page F-13

F.3.3 Connectors and housing

Degree of protection acc. toDIN 40050

IP66K (dust-proof, protected against powerful jets of water)

55-pole connector

max. Current carrying capacity: 20 A per pin at TU=85C (15 A atTU=100C)Temp. range 40 .. +120C

F.3.4 Standards

Tests Inspection specificationEnvironmental test Climate IEC 68 part 2-1, part 2-2, part 2-3, part 2-14

Climatic test EN 61131-2 (1996), EN 50 155Environmental test Mechanical systems DIN EN 60068 part 2-6, part 2-26, part 2-27, part 2-29

Mechanical tests acc. to EN 61131-2 EN 61131-2 (1996)

EMC-tests acc. to mot. vehicle directive EG-RL-95-54/EG, DIN 57879, DIN 40839 part 1 and 3

EMC test acc. to EN 50081-1 EN 55022 class B

EMC-test acc. to EN 50081-2 EN 61000 part 4-2, part 4-3, part 4-4, part 4-5, part 4-6, part 4-8,part 4-11

EMC-test acc. to EN 61131-2 EN 61131-2 (1996)

Other tests acc. to EN 61131-2 EN 61131-2 (1996)


14/17


04 68 274 000/AVersion 1.0.0

Page F-14

F.4 Installing or Replacing a digsycompactSubunit

When installing the control unit make sure that the connector can be appropriately locked. In

addition, it must be ensured that, in accordance withFigure F.3,the device has enough distance to

any limitations in space.

Bring the system/machine to its regular and safe starting position.

Switch off the system.

Loosen the plug connector retaining clamps and the screws.

Make sure that the connectors are match-marked with regard to the plug-in place.

Pull out the plug connector.

If necessary, unscrew the PE-conductor.

After removing the 6 Torx-screws (TX20, M4) pull the side plate with the Subunit slowly out ofthe housing. Attention: take the cable connection to another possible Subunit in the control unitinto consideration. Afterwards, ...

disconnect the cable connection between the Subunits. In the case of CAN-bus operationmake the adjustments for the appropriate party No. and the transmission rate for the new

Subunit Insert the new Subunit with seals in the side plate. If applicable, re-establish the cable

connection.

The Subunit must be snugly and flush in the guiding grooves of the housing.

Screw-fasten the side plate with installed silicone seal to the housing (6 Torx-screws, TX20,M4). The inserted seal is, due to the component design, protected and cannot be damaged byfastening the screws too tightly.

Screw-fasten the PE-connection cable.

Plug-in the connectors and snap the retaining clamps into place.

Compare the plug connector with the marking of the respective plug-in place.

Put the system into operation and check its function.


15/17


04 68 274 000/AVersion 1.0.0

Page F-15

F.5 Dimensions

Figure F.2: Dimensions of the control uni t digsy

compact


16/17


04 68 274 000/AVersion 1.0.0

Page F-16

F.6 Mounting Position

Figure F.3: Mounting dimensions of the control unit digsy

compact


17/17


04 68 274 000/AVersion 1.0.0

Page F-17

F.7 Stickers on the digsycompactSubunits CPU and I/O

The stickers on the covers of the digsy

compact Subunit CPU and Subunit I/O are applied for thecustomer in order to enable an individual identification of the devices.

In the Customer-ID field the customer may enter individual identification numbers for the device.The node number of the Subunit in the CAN-network can be entered in the CAN-Module-ID field.The Bit-Rate field can be used in order to enter the designation of the adjusted transmission rateof the CAN-module in kbit/s.By marking the Termination-Resistor box with a cross, it is possible to indicate whether or not theterminating resistor of the CAN-network is activated on the module.The Memo field is freely available for entering texts or comments.

Figure F.4: Stickers on the cover of the digsy

compactSubunits CPU and I/O

Documents

04-68274A Manual DCE Chapter F Appendix