03_MDS Program Upgrade

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  • 5/27/2018 03_MDS Program Upgrade

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    TECHNICAL TRAINING

    2007

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    CONTROLLER PROGRAM

    UPGRADE

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    PCB Program Upgrade

    3 types program upgrade:

    ID PCB

    A type OD PCB

    B type OD PCB

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    Turn off the

    ID

    PCB power

    Power on

    ID PCB Upgrade

    1. Short the Jumper JP1, JP3 ~

    JP6 on the PCB

    2. Connect the ID PCB and

    Gateway

    Turn on the upgrade

    software in PC and

    select parameters

    Upgrade

    Revert the jumpers back

    to factory default setting

    after the completion of

    upgrade

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    Turn off the

    OD

    PCB power

    Power on

    Upgrade

    1. Short the Jumper P1, P3 ~ P5 on the

    PCB

    2. Connect the OD PCB and Gateway

    A Type OD PCB Upgrade

    Turn on the upgrade

    software in PC and

    select parameters

    Revert the jumpers back

    to factory default setting

    after the completion of

    upgrade

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    Turn off the

    OD

    PCB power

    Upgrade

    Install the MCU board

    & power on

    B Type OD PCB Upgrade

    Turn on the upgrade

    software in PC and

    select parameters

    1. Remove MCU board & short the

    Jumper P1 ~ P5 on the PCB

    2. Connect the OD PCB and Gateway

    Revert the jumpers back

    to factory default setting

    after the completion of

    upgrade

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    1. Smart Commander connecting A Series unit2. Smart Commander connecting B Series unit

    Starting Up & Monitoring Software

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    Connection of OD and PC

    Start Smart Commander, select parameters

    Connect communication

    Monitor data

    Monitoring Software with A series

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    Monitoring Software with B Series

    Connection of OD and PC

    Start Smart Commander, select parameters

    Connect communication

    Monitor data

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    Common Problems & Solutions

    Possibilities of unsuccessful of upgrade:

    Monitoring Software is still connecting

    Wrong serial port is being selected

    Wrong crystal frequency is being selected

    Wrong ID & OD jumper setting

    Wrong jumper setting of Gateway

    The transformer of Gateway is abnormal

    The Gateway is abnormal ID & OD PCB is abnormal

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    Common Problems & Solutions

    Operation of Smart Commander problems:

    Wrong serial port is being selected

    Wrong baud rate is being selected

    Wrong ID & OD jumper setting

    Wrong OD address setting

    Wrong jumper setting of Gateway

    The transformer of Gateway is abnormal

    Gateway is abnormal

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    Common Problems & Solutions

    Malfunction of ID & OD communication:

    Incorrect ID & OD jumper setting

    Incorrect polarity of communication wire

    JP7 is not shorted for the last ID

    No power supply for ID

    Incompatible of ID & OD program version

    ID or OD PCB is abnormal

    Communication wire is too long. Should notmore than 1000m

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    Precaution:

    Complete jumper setting before power on, if

    not the setting will not be changed

    Connect the communication wire before power

    on, dontinsert or pull out it when power on

    Pull out the signal output slot when testing Ensure the pin and socket is corresponded

    when installing the PCB

    Incompatible of ID & OD program version

    Ensure the dip-switch setting is correct

    Follow the regulations & instructions in IM

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    Thank You

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    Short JP1,

    JP3 ~ JP5

    Graphic of ID PCB

    Connect to

    Gateway

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    ID Jumper Setting

    Factory Default Setting

    Jumpers being shorted

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    Gateway Connection

    9Vdc power

    supply

    Serial port

    Connect toID PCB

    Open jumperJ11 & J13

    RS-485

    Connection

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    Selection of Parameters

    1. MCU selection. MB89F538/L

    is being used.

    2. The frequency

    of ID is 8MHz.

    3. Select ID

    programming file.

    5. Click to run

    full operation.

    4. Select

    serial port.

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    Upgrade Process

    Upgrade process

    complete

    Upgrade in progress

    Start to upgrade

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    Graphic of the A Type OD PCB

    Connect to

    Gateway

    MCU

    Short P1, P3 ~ P5

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    A Type OD Jumper Setting

    Factory Default Setting

    Jumpers being shorted

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    Selection of Parameters

    1. MCU selection. MB89F538/L

    is being used.

    2. The frequency

    of OD is

    4.9152MHz.

    3. Select ID

    programming file.

    5. Click to run

    full operation.

    4. Select

    serial port.

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    Techn ical Training 2007

    Graphic of B Type OD PCB

    Connect to

    Gateway

    MCU

    Short JP1~ JP5

    MCU board

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    Techn ical Training 2007

    B Type OD Jumper Setting

    Factory Default Setting

    Jumpers being shorted

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    Selection of Parameters

    1. MCU selection. MB89F538/L

    is being used.

    2. The frequency

    of OD is

    4.9152MHz.

    3. Select ID

    programming file.

    5. Click to run

    full operation.

    4. Select

    serial port.

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    Techn ical Training 2007

    Wiring Connection (A Series)

    A type OD

    PCB

    Electrical

    outlet

    9Vdc power

    supply

    Gateway

    Serial port

    ID & OD

    communication

    wire* A to A ; B to B

    Red & Black pairs

    connect to A;

    Yellow & Green

    pairs connect to B

    Communication

    wires of

    Monitoring

    Software

    S f

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    Techn ical Training 2007

    Selection of Parameters

    1. Select the

    correctserial port

    2. Select baud

    rate (19200)

    3. Select thenumbers of

    OD

    4. Select

    data

    record

    cycle

    5. Click

    the

    button

    G hi I t f f M it i S ft

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    Graphic Interface of Monitoring Software

    Discharge

    Temp

    Ambient

    Temp

    Suction

    Temp

    Total

    required

    capacity

    Output %

    of digital

    comp.

    Opening ofOD EXV

    To check ID

    Inlet Temp

    of ODcondenser

    Midlet Temp

    of OD

    condenser

    Outlet Temp

    of OD

    condenser

    G hi I t f f M it i S ft

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    Techn ical Training 2007

    Graphic Interface of Monitoring Software

    Starting

    status ofcompressorOD fan

    speed

    4WV status

    Defrost

    parameters

    To monitor

    slave unit

    OD setting

    parameter

    M it D t

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    Parameters

    can be

    observedfor ID

    ID selection

    column

    Single ID

    required

    capacity

    Selection of

    operating

    parameters Click Applyto operate

    Monitor Data

    S l ti f OD P t

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    Selection of OD Parameters

    EXV opening setting

    Adjust target

    super heat. The

    default value forR22 is 5

    whereas 3for

    R410A

    Critical point of defrost

    curve

    Defrost stop

    when reach this

    temp (TH9)

    If TH9 TscA1, target sub-cool is TscT1

    If TscA1 < TH9 < TscA2, target sub-cool is TscT2

    If TH9 TscA2, target sub-cool is TscT3

    Heating EXV motion

    coefficient.

    Connecting pipe

    compensate

    coefficient

    Midlet temp settingfor all ID (heating)

    S i l C d B tt

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    Techn ical Training 2007

    Special Command Button

    Manual defrost.

    The master unit

    will turn into

    defrost mode

    All EXV will open

    to 480 steps.

    S l ti f P t (Sl OD)

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    Selection of Parameters (Slave OD)

    Change slave

    unit parameter

    Wi i C ti (B S i )

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    Wiring Connection (B Series)

    B type OD

    PCB

    9Vdc power

    supply

    Serial port

    ID & OD

    communication

    wire* A to A ; B to B

    Communication

    wires of

    Monitoring

    Software

    Si l O t t Sl t

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    Signal Output Slot

    Remove the Signal

    Output Slot when

    testing