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UniCont Mobile or Transportable Prefabricated Substation
03 - 2002
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2UniCont - Mobile Prefabricated Medium and Low Voltage Substation
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� The Mobile substations are completely independent units, which can be installed outside, and are suitable for temporary replacement oftransformers substations, medium voltage switchboards, etc.
UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� No special building works are required. The surface ground must be sufficiently flat and must be capable of supporting not less than 1kg/cm2 (agricultural land). They can be transported by road using normal vehicles without a police escort or allowances.
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� They can be fitted with an independent lifting system, consisting in four jacks with oleodynamic cylinders, which allows the means of transportation to be inserted under the cab without the help of a crane
UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Testing is carried out entirely in the factory. Only the works for connection to the network are required on the installation site.
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� UniSystem BEU type SF6 gas-insulated MV switchboards� Air-insulated type MV switchboards� Low voltage switchboard for auxiliary services in a.c. and d.c.� Control and protection equipment� Accumulator batteries� Rectifiers� Remote control system
� Emergency replacement of MV switchboards� Temporary replacement of MV section
of primary substation undergoing restructuring� Temporary supply of MV users in case of natural disasters� Seasonal installation for additional power� Temporary installation in areas undergoing development
Apparatus whichcan be installed
Mainapplications
UniCont - Mobile Prefabricated Medium and Low Voltage Substation
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Open type mobile substation Closed type mobile substation
UniCont - Mobile Prefabricated Medium and Low Voltage Substation
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7UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� The back to back BEU concept allows to design truck transportable units (no special allowances)
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8UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Rear view of BEU3 back to back (during installation)
� Exaust rupture flaps
� Gas exaust channel
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9UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Foundation view of BEU3 back to back (during installation)
� Openings for MV cables
� Openings for LV cables
� Reduced height supporting frame
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10UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� The back to back BEU concept has been applied to the new GIS BEU21
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11UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Door closed
� Door opened
� Volume for switchboard
� BEU21 back to back solution - space needed
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12UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Closed version mobile substation - layout
� MV room� MV/LV trafo� Hydrolic control station
� Battery room
� Lavatory
� LV room
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13UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Closed version mobile substation - side view
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14UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Closed version mobile substation - side view
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15UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Closed version mobile substation - LV room
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� Closed version mobile substation - LV room
� Special execution of protection relay installed on withdrawable support for easy maintanance and connecting
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� Closed version mobile substation - Lavatory room
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18UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Closed version mobile substation
� MV/LV resin cast transformer
� Hydraulic control station
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19UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Opened version mobile substation - layout
� MV room� MV/LV trafo� Hydrolic control station
� LV room
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20UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Opened version mobile substation - section/side view
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21UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Opened version mobile substation - top view
� Gas exaust flaps
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� Opened version mobile substation - section/side view
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23UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� The plugable ”pulsantiera” to operate pistons for lifting
� Up-down buttom to operate all the pistons altogether
� Up-down bottoms to operate each piston
� Connection plug
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24UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Push bottoms to open/close the door
� For closed type substation for safety reason the same Control box is plugable and not fixed
� Control box with� on/off switch� open bottom� close bottom
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25UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� The marshalling box
� Cables may be supplied on multiple-groove coils already plugged
� Pre-wired internal connections to all apparatuses and boards
� Sockets may be labelled for easy and idiot proof installation
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26UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Cable ducting
� Foto refers to a closed type substation
� If required the LV cables can be ducted
� Clean and stark solution
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27UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Diesel AC generator
� When the a.c. supply is not available during installation an indipendent AC diesel Generator can be integrated in the mobile substation
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28UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Earthing points
� Safe earthing points are available to make inner and outer apparatuses equipotential
� In the foto is visible the ISO corner block for locking of the cointaer on truck by mean of ISO twist locks
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29UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Ladders and fences (continued)
� Retractable ladders may be used (specially for opened type substation)
� In any case handles are provided for safety reasons
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30UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Ladders and fences
� Hinged fence are used for safe operation on LV and MV switchboard
� Not needed in case of closed type substations
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31UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Ladders
� For closed type substations the ladders are fixed
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32UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Special requirements (for instance: rain protection)
� Special curtains and roof have been designed to be extended to protect the operator from bad weather conditions)
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33UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� MV cables outlets (continued)
� For each MV panels a double hinged aluminium door is used to MV cable access
� The Al plate can be easily drilled according to the needs
� Ring CTs are kept inside the cointainer’s base
� Labels are provided for an easy identification of the panel to operate on
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34UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� MV cables outlets � Special withdrawable cable box can be fitted in the container’s base
� During transport the boxes are kept in the inner position
� Ring CTs are fixed inside the boxes
� During installation the boxes are released from the inner position and they are lowered in the Service position (see photo)
� The bottom of the boxes has the double hinged doors solution already shown
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35UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Supporting columns
� 5 mm step heigh regulation with padlocking facility
� Twist lock mechanism to close in ISO corner box
� Large base to optimize charge distribution on the ground
� Coloured stripes for warning purpose in case of inproper use
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36UniCont - Mobile Prefabricated Medium and Low Voltage Substation
� Some technical details common to any mobile substation (closed or opened)
� Loose materials
� Resting plates to be placed under the lifting piston jacks to distribute load charge on ground during container’s loading and unloading operations
� Supporting columns
� Coil holder truck (if requested)
� Multi-groove coils for LV and MV cables (if requested)
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