Upload
agnihotri-vikas
View
227
Download
2
Embed Size (px)
Citation preview
Business Consulting Services
SCM APO 4.0 TRAINING COURSE IN SUPPLY NETWORK PLANNING
Unit2: SNP Overview
2
COURSE OVERVIEW DIAGRAM
1Course OverviewIntroductions & SCM Ov
2SNP Overview
4SNP Master Data
5SNP Transaction Data
3SNP Configuration
6Supply Chain Engineer
8SNP Optimizer
7SNP Heuristics
10
12
11
Core Inter face
Deployment Optimizer
Deployment Heuristics
9Capable to Match
3
COURSE OVERVIEW DIAGRAM
Day 1 Day 2
SNP Master DataSCM Overview
Day 3 Day 4
SNP Optimiser
Dep. Heuristics
SNP OptimiserSNP Heuristics
SNP Optimiser
SNP Master Data
SNP TransactionData
SNP Heuristics
SNP Overview
SNP Configuration
Unit2: SNP Overview | 2005
4
APO AND SNP INTRO: UNIT OBJECTIVES
At the conclusion of this unit, you should: Understand the processes that APO
supports Be familiar with the APO architecture Understand the SNP Business
Applications Be introduced to SNP functionality
5
APO INTRODUCTION
6
SAP SCM SOLUTION COMPONENTS
7
SAP SCM SOLUTION
8
APO BASIC SCOPE & FUNCTINALITY
9
THE SUPPLY CHAIN: ORIGINAL SUPPLY TO FINAL CONSUMPTION
Increase Customer Responsiveness at Least Cost
Manufacturing DistributionSupplier
INFORMATION FLOW
Retail Outlet Consumer
Supply Chain Optimization
CASH FLOW
Transfer Transfer Transfer Transfer
Unit2: SNP Overview | 2005
10
TO BE COMPETITIVE, INCREASE REVENUES AND MARKET SHARE AND BE PROFITABLE
Companies need to ……. Have the right product at the
right place at the right time Improve replenishment cycle time Improve Return on Inventory
investment Increase utilization of
capacity/resources
Unit2: SNP Overview | 2005
11
APO Stands for Advanced Planning and Optimization It’s intent is to enhance global planning capabilities
supported through advanced heuristics and optimization algorithms
An Advanced Global Planning Tool Not an Execution System A Tool to control the entire Supply Chain A Package focussed on Constraints (Material,
Capacities) A Tool capable to replace some current OLTP
Functionality
Unit2: SNP Overview | 2005
12
APO PRODUCT MAP
Monitor
Strategic
Tactical
Operational
Scheduling
Supply Chain Cockpit
Network Design
Supply Network Planning
Purchasing WorkBench
ProductionPlanning & DetailedScheduling
Distribution Planning &Deployment
Transportation Planning & Vehicle Scheduling
DemandPlanning
SELLBUY MAKE MOVE
Collab. Planning
STORE
13
TRANSACTION DATA TRANSMISSION
The Master data is transferred from SAP R/3 to APO in the beginning. The Transaction Data is also transferred from SAP R/3 to APO in the beginning. Subsequently, the Transport and Production orders are usually transferred from SNP to SAP R/3 after each run, and data such as inventory status is passed regularly from SAP R/3 to APO
R/3
Master DATA
Transaction Data
Initial Transfer
Incremental transfer
APO
Master Data
Transaction DATA
Unit2: SNP Overview | 2005
14
APO APPLICATION ARCHITECTURE
OLTP APO
GlobalATP
Deployment
OLAP
HistoricalData
External Data
(e.g. POs
KeyPerform.
Indicators
Demand Planning
SalesOrders
ManufacturingExecution
updatesInventory
Movements
ProductionPlanning anddetailedScheduling
SupplyNetworkPlanning
TLBTP/VS
Unit2: SNP Overview | 2005
15
APO PLATFORMSOperating Systems Windows NT HP UX IBM AIX Sun Solaris Compaq True64 Unix, Siemens Reliant Unix
Unit2: SNP Overview | 2005
16
APO PLATFORMS
Data Bases Oracle SQL-Server
Unit2: SNP Overview | 2005
17
CLIENT CONCEPT Similar to R/3 One APO client to n R/3 clients Live cache‘ applications on client
– SNP
– PP/DS
– TP/VS
– ATP
BW Basis for Demand Planning– Not on client
– Needs to be organized via dedicated infocubes
APO
DB
liveCache
Unit2: SNP Overview | 2005
18
WHAT IS SUPPLY NETWORK PLANNING ?
A planning approach to create Tactical Plans and Sourcing Decisions that takes the complete supply network into consideration
Deployment TransportLoad Builder
Supply Network Planning
Meet Forecast and Actual Demand by:– Optimal use of Manufacturing, Distribution and Transportation Resources
– Consider all constraints in the supply chain
Unit2: SNP Overview | 2005
19
SNP OVERVIEW SNP ensures the optimal Use of Manufacturing,
Distribution, and Transportation Resources to meet Forecasts and actual Demand while considering all Constraints in the Supply Chain
SNP plans Production, Procurement and Transportation throughout the entire Supply Network using Optimizing and Heuristic Approaches
Configurable Profiles determine on how the System generates Supply and Demand within Short, Mid and Long-term Planning
SNP offers three competitive Algorithms: CTM, SNP Optimizer and SNP Heuristics
Unit2: SNP Overview | 2005
20
SNP BUSINESS APPLICATIONS: Inventory planning and deployment taking into
account logistics and sales variability. High level capacity planning and macro global
scheming to aid with capital equipment decision making based on sales runs.
Visibility for planning with confidence. System provides cost- trend analysis for control on manufacturing expansion, Out-sourcing, 3rd party supply, etc.
Support system for modeling what if scenarios that would impact the bottom line.
Stores, DCs and VMI stock leveling with ability to build transport loads with predetermined constraints
Unit2: SNP Overview | 2005
22
SCOPE OF SNP
Unit2: SNP Overview | 2005
23
APO PLANNING FUNCTIONALITY SEQUENCE
Supply Network Planning (SNP)
Demand Planning (DP)
Production Planning (PP)
Detailed Production Scheduling (DPS)
Deployment
Planning Horizon
Transport Load Builder (TLB)
Transportation Planning and VehicleScheduling (TPVS)
Unit2: SNP Overview | 2005
24
SNP PROCESS
Forecast
Supply Network Pl.
Demand Planning
Production PlanningDetailed Scheduling
Transport Load Builder
RecommendedTransportOrders
Deployment
TransportOrders
PlannedOrders
Confirmed Transport Orders
Transportation Planning& Vehicle Scheduling
Unit2: SNP Overview | 2005
25
DATA OBJECTS: DISTRIBUTION NETWORK
CustomerDemands
DistributionCenters
Plants
Transport Order Planned Order
Suppliers
Purchase Order
Unit2: SNP Overview | 2005
26
SUPPLY CHAIN COCKPIT
Graphical instrument panel for modeling, navigating and controlling the supply chain
Provides the insight and control needed to effectively manage the entire supply chain
It is highly configurable to conditions within a wide variety of industries and business situations
Unit2: SNP Overview | 2005
27
SUPPLY CHAIN ENGINEER
Used to create and maintain supply chain network models
The network model represents a specific supply chain and consists of individual nodes and links
A model can have different planning versions
Several models, each with different versions can be created for simulation purposes
Unit2: SNP Overview | 2005
28
OBJECTS IN THE SUPPLY CHAIN NETWORK
Objects include: Locations Products Resources Production Process Models Transportation Lanes
provide links between objects in a supply chain model
Unit2: SNP Overview | 2005
29
SNP PLANNING FUNCTIONALITY Supply Network Planning Strategies
Heuristics Optimization Capable to Match
Deployment Faire share, push rules and deploy to order Optimization
Transport Load Builder Leveling in transport loading
SNP
Deploy-ment
TLB
PP/DS
Unit2: SNP Overview | 2005
30
SNP STRATEGIES SNP Heuristics: repair-based planning
Quota arrangements Production capacity check Capacity leveling
SNP Optimization: cost-based optimization Selection of best production site Optimization of production, transportation, and inv. costs Mixed Integer Linear Programming Metaheuristics Feasible solutions Calculation of quota arrangements
Capable to Match: supply to demand match Matches supply to available demand via production
and transportation capacity check
Unit2: SNP Overview | 2005
31
DEPLOYMENT Fair share
Proportional Target fulfillment Deploy to order
Push deployment Pull-push deployment
Demand fence Supply fence New Orleans
Montreal
Chicago
WinnipegCalgary
Customer Philadelphia
Montreal
SAPCO
Unit2: SNP Overview | 2005
32
TRANSPORT LOAD BUILDER Plan for loading of transportation
vehicles Maximum range of coverage Minimum/maximum load weight Maximum volume ATP check
Unit2: SNP Overview | 2005
33
SNP PROCESS FLOWPlanning Area Administration
Planning Method Determination & Profile Settings
Supply NetworkPlanning Run
Transport Load Building
Deployment Run
Conversion intoPP/DS orders
PP/DS Planning
Release of SNPPlan to DP
Interactive Planning
APO Master Data Setup
Model/Version Creation
Supply Chain Model Setup
Release of Demand Plan to SNP
Simulation
Management by Exception
Unit2: SNP Overview | 2005
34
POWERTASTIC, CO. SCENARIO
Direct Links
Mfg Plant I
DC II
DC I
Vendor I
Vendor II
Unit2: SNP Overview | 2005
35
SNP OVERVIEW: UNIT SUMMARY
You are now able to: Describe the supply chain process Describe how SNP fits into APO
planning Describe the Supply Chain Cockpit Identify and describe the use of SNP’s
key components