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Pneumatics High performance pneumatic valve system 02 Directional Control Valves Automation Technology

02 Directional Control Valves2016/02/02  · 2 Pneumatics The 02 range of directional control valves from Bosch features pneu-matically and electrically controlled valves in both 5/2

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  • Pneumatics

    High performance pneumatic valve system

    02 Directional Control Valves

    Automation Technology

  • Bosch Directional Control Valves work compatibly with these other Bosch components to increase your productivity and flexibility.

    Bosch Air Service Units• Precision filter and pressure regulator• An air preparation unit that will meet requirements for clean-room food processing, electronics and medical applicationsFor information call:1-414-554-7100

    Bosch Pneumatics• Compact and Modular Design• Body-ported or manifold-ported• BSPP and NPTF porting availableFor information call: 1-414-554-7100

    Bosch Componentswork alone or in

    a system.

    Bosch Automation Technology

    AirService Units

    AirChannels

    ManifoldSystems

    RemoteI/Os

    PCsand PLCs

    Bosch Assembly Technology• Air channels- a standardized system of

    durable extruded aluminum strut and connectors to distribute compressed air to

    pneumatic components without tubing• Standard fastening hardware suitable for attaching the air service units to the Bosch

    structural framing profileFor information call: 1-800-32BOSCH

    Bosch PCs and PLCs with PLC Environment• Provide standard communication networks

    – PROFIBUS-DP– DeviceNet– InterBus-S

    • For optimal master in a communication network with the VTS control manifold systemFor information call: 1-860-409-7070

    Bosch Remote I/Os• For high flexibility in a decentralized architecture of state-of-the-art production• Operate jointly with the VTS manifold systemFor information call: 1-860-409-7070

    Facto

    ry

    Autom

    ation

    Fluid

    Powe

    r

    Techn

    ology

    Appli

    cation

    s

    Softw

    are

    Autom

    ation

    Tech

    nolog

    y

    Indust

    rial

    Electr

    onic C

    ontro

    lsTec

    hnica

    l

    Cente

    rs

    • Hydraulics

    • Pneumatics

    • Drives

    • CNC’s

    • PLC Controls

    • Welding Technology

    • Assembly Technology

    • Fastening Technology

  • Complete your application needs with the VTS 02 Manifold. Bosch has taken the 02 valve family to the next generation andnow offers an integrated valve and manifold assembly. A turnkey solution with compactness and flexibility to fulfill the mostdemanding production, process or industrial operation.

    Some of the many standard features are:

    • Operation by multiple plugs, DeviceNet, Interbus-S or Profibus-DP

    • 4 – 16 valve stations

    • 5/3, 5/2 or DUAL 3/2 valve configurations

    • Up to 32 valve stations using DUAL 3/2 valves

    • Field expandable valve stations

    • Solenoid coils operate by 24 V DC, low 1.2 Watt power consumption

    • Manual overrides and LED indicators integrated into each valve

    • Internal or external pilot supply for vacuum applications

    • Top valve porting or side manifold porting

    • Up to 32 I/O’s, 8 per module

    For additional information on the VTS 02 Manifold, contact your nearest Bosch Automation Technology distributor or representative today.

    VTS 02 Manifold, The Next Generation

  • Choosing Bosch means choosing thehighest quality components andexpert advice. And it certainly pays: inthe complete range of state-of-the-artpneumatic equipment; in the function-al reliability of the components andsystems; and in the Bosch total ser-vice commitment, provided right fromthe start.

    The complete pneumatic range

    As one of the leading manufacturersof automation technology, Bosch alsooffers a fully comprehensive range ofpneumatic equipment: cylinders,valves, air-service units, systemstechnology and accessories. In otherwords, you obtain everything from asingle source. That simplifies the pur-chasing process and provides youwith a clear overview.

    Sound training in theory and inpractice

    Wherever challenges have to be metin clamping, holding and conveyanceoperations, pneumatic technologyopens up new and varied applicationopportunities. A precondition for theoptimum use of innovative pneumaticproducts, however, is a preciseknowledge of the technical detailsand of the advantages of the variousproducts. For delivering this expertisein a comprehensive way, Boschoffers pneumatic training seminars. Atthe Bosch Training Center in Racine,you and your associates can takeadvantage of seminar rooms, trainingworkstations with the latest technolo-gy as well as efficient teaching andlearning resources.

    Just contact our training specialistsat: (414) 554-7100.

    Certification to DIN ISO 9001

    At Bosch, the demands of our cus-tomers have always been our numberone priority. For this reason, we havea system of quality managementwhich has been built up andimproved over decades. The thor-oughness and effectiveness of ourquality assurance policy has now alsobeen confirmed by independentsources: Bosch Fluid Engineering iscertified to the internationally recog-nized standard DIN ISO 9001.

    Environmentally friendly products

    As in all areas within Bosch, thedevelopment of environmentallyfriendly products is also a key objec-tive for the Pneumatic Division.Functional reliability and environmen-tal friendliness are company goals with equal significance. Pneumaticproducts excel through design whichallows for easy recycling, environ-mentally friendly manufacturingprocesses, low-noise and largely oil-free operation. A long service life in the most varied fields of application is also a feature of Boschpneumatics products.

    The advantages of customer-focused synergy

    In combining the sectors ofPneumatics, Hydraulics, ControlElectronics and Assembly Systems toform a single division, BoschAutomation Technology, we have alsooptimized our service and sales structures. As our customer, you now profit more than ever from theextensive expertise covering all thesefields, from cost-optimized productionfacilities and an even more efficientsales organization. Our range of services includes expert advice, technical support, as well as the provision of systems solutions, andranges from practice-related customertraining to a direct on-line service.

    If you have installed Bosch pneumat-ic equipment, you can rely on ourcomprehensive international salesand service network – on all conti-nents for your service needs. A reassuring feeling, especially whenconsidering today’s international marketplace.

    Experience that will benefit you directly

    BOSCH

    P

    n e u m a ti c

    H

    y dr a u l i c

    DIN ISO 9001

  • 2 Pneumatics

    The 02 range of directional controlvalves from Bosch features pneu-matically and electrically controlledvalves in both 5/2 and 5/3 versions,with many different variations. Alsooffered is our own unique (DUAL)3/2 valve. This design features two3/2 valves in a single valve bodythat operate independently of eachother.

    Only .71” (18 mm) wide – but witha flow of up to .60 Cv

    Despite being only .71” (18 mm)wide, the subbase mounted valve,with porting interface to VDMA24563, has a flow rate of .45 Cv,while the nominal flow of the bodyported version is as much as .50Cv. The DUAL 3/2 has a nominalflow rate as high as .60 Cv.

    2 types of connection: body portedand subbase mounted valves

    The body ported valve (1/8 NPT orG 1/8)can be connected eitherdirectly as a single valve or togetherwith other valves on a manifoldblock. The subbase mounted valvecan be mounted on either a single

    or a manifold subbase. And the sub-base mounted version is availablewith either internal or external pilot-ing, and also for use with vacuum.

    Manifold block for 2 to 10 valves

    The manifold block is designed fortwo to ten body ported valves withducted pilot exhaust air.Unoccupied valve locations can becovered with blanking plates.

    Manifold subbasefor 2 to 16 valves

    The manifold subbase for 2 to 16subbase valves is also designed forducted pilot exhaust air. And assembly, using threaded rods inthree standard lengths, is amazinglysimple. A comprehensive range of

    accessories is available, whichincludes a supply connection plate,a blanking plate and channel sepa-rators for port 1 or ports 3 and 5.

    Also for assembly on manifoldstrips

    The pilot valves of the 02 dcv seriesare also available as 3/2 solenoidvalves, which can be assembled onseparate manifold strips. Manifoldstrips for 2 to ten solenoid valvesare available as special accessories.

    Designed for 2 or more pressurestages

    The 02 series manifold system hasbeen designed with the flexibility tosupport multiple supply pressuresystems. Through the use of separa-tor plugs, gaskets and pressureconnection plates, supply air andexhaust air can be isolated toaccommodate your multiple pres-sure application needs.

    02 Directional Control Valves from Bosch

    Manifold subbase for subbase mount-ed valves with electrically controlleddirectional valves: 5/2 change-overtype, 5/2 type and 5/3 type

    Pneumatically controlled 02 directionalcontrol valve, 5/2 body ported version,change-over type

    Electrically controlled 02 directionalcontrol valve, 5/2 subbase mountedversion, change-over type

    .71”

    (18m

    m)

  • 3Pneumatics

    Index

    02 Directional Control Valves Page

    Bosch Technical Expertise 1

    02 From Bosch 2

    Features and Benefits 4

    Technical Information 6

    (DUAL) 3/2 Body Ported Valves 81/8 NPT & G 1/8, Solenoid Operated

    5/2 Body Ported Valves 91/8 NPT & G 1/8, Solenoid Operated

    5/3 Body Ported Valves 101/8 NPT & G 1/8, Solenoid Operated

    5/2 Body Ported Valves 111/8 NPT & G 1/8, Pneumatically Operated

    5/3 Body Ported Valves 121/8 NPT & G 1/8, Pneumatically Operated

    Manifold Accessories for Body Ported 13Valves

    (DUAL) 3/2 Subbase Mounted Valves 14Solenoid Operated

    5/2 Subbase Mounted Valves 15Solenoid Operated

    5/3 Subbase Mounted Valves 16Solenoid Operated

    5/2 Subbase Mounted Valves 17Pneumatically Operated

    5/3 Subbase Mounted Valves 18Pneumatically Operated

    Manifold Accessories for Subbase Mounted 19Valves

    Accessories and Service Items 22

    Part Number Summary 23

    Information Request 27

  • 4 Pneumatics

    4

    7

    1

    8

    6

    5

    2

    2

    4

    7

    1

    6

    5

    3

    9

    BODY-PORTED 5/2 VALVE WITH

    DOUBLE SOLENOID SHOWN

    DUAL 3/2 SUBBASE MOUNTED VALVE

    SHOWN

  • 5Pneumatics

    Feature

    High Flow Performance (up to .60 Cv) in a Narrow .71”(18mm) Valve Body.

    Zero Overlap Spool Design using Low Friction Buna NSeals.

    Suitable for Non Lubricated Operation.

    (DUAL) 3/2 Valves Available in One Valve Body andOperates Independently of Each Other.

    Valve Configurations Available in (DUAL) 3/2, 5/2 and 5/3Vavles.

    Pneumatically and Solenoid Operated Valves Available.

    High Impact Plastic Encapsulated Solenoid Pilot Valve.

    Both AC and DC Pilot Valves Available. Optional 24 V DC,1 Watt Coil Available.

    Electrically Operated Valves Available with Push or DetentOverrides.

    All Electrical Connectors Conform to DIN 43650, Form C.

    IP 65 Rating when Using Bosch Connector.

    External Pilot Control Available on (DUAL) 3/2, 5/2 and5/3 Subbase Mounted Valves.

    Body Ported Valves, Manifolds and Subplate AccessoriesAvailable in 1/8 NPT and G 1/8 Ports.

    Subbase Mounted Valves Conform to VDMA 24563Porting Interface.

    Blanking Plates Available for Both Manifold and SubplateMounts.

    Separate Gasket for Two Pressure Ranges on SubplateVersions.

    Connection Plate Available for Multiple Working Pressures.

    Benefit

    Compact Design Reduces Space and MountingRequirements.

    Allows for High Flow and Fast Switching Times, MaximizeMachine Cycling.

    Excellent for Applications in Food, Medical andPharmaceutical Industries.

    Minimize Space Requirements for Single Acting Actuatorsor Blow Off Applications.

    Satisfy Any Application Requirements.

    Satisfy any OEM Requirements.

    Compact Design Reduces Space and Simplifies FieldVoltage Conversions.

    Can be Operated Directly by Cost efficient PC or PLCControls.

    Operate or Test Valves Without Electrical Power.

    Global Standard Widely Accepted in all Industries.

    Suitable for Wet and Dusty Environments.

    Can be Used for Vacuum or Dual-Pressure Operation.

    Satisfy any OEM Requirement.

    Widely Accepted Global Standard to Satisfy InternationalRequirements.

    Block Off Unused Stations if Required.

    Use Common Subplate, Minimizing Space Requirements.

    Use Common Subplate, Minimizing Space Requirements.

    BOSCH Directional Control Valves, 02 Series

    Quality and Performance for Solutions to Move You Forward.

    1

    2

    3

    4

    5

    6

    7

    8

    9

  • 6 Pneumatics

    5/2 5/3(DUAL) 3/2 5/2 5/3(DUAL) 3/2

    02 Directional Control Valve

    Body Ported Pipe-connection valves Subbase mounted valves

    5/2 5/2 5/3(DUAL) 3/25/3

    5/2 5/3

    Pneumaticallycontrolled

    Electricallycontrolled

    Pneumaticallycontrolled

    Electricallycontrolled

    Externalpilot control

    Internalpilot control

    4 2

    51 3

    1214

    24

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

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    1214

    4 2

    51 3

    1214

    24

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    5

    24

    1 13

    1214

    5

    24

    1 13

    1214

    5

    2

    13

    124

    1

    14

    4 2

    51 3

    1214

    24

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    24

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    5

    24

    1 13

    1214

    5

    24

    1 13

    1214

    5

    2

    13

    124

    1

    14

    4 2

    51 3

    1214

    24

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    5

    24

    1 13

    1214

    5

    24

    1 13

    1214

    5

    2

    13

    124

    1

    14

    Technical Information

    Product range overview Bosch 02Directional Control Valves:

    For (DUAL) 3/2, in the number groups0 820 037 ... (electrically controlled).

    For 5/2, in the number groups0 820 238 ... (pneumatically controlled)0 820 038 ... (electrically controlled).

    For 5/3, in the number groups0 820 239 ... (pneumatically controlled)0 820 039 ... (electrically controlled).

    Note: Detailed information on 02directional control valves is containedin this catalog.

  • 7Pneumatics

    General

    Valve Type: Spool with low friction Buna SealsMedium: Lubricated or Unlubricated, Filtered, Compressed Air, 8µm recommendedMounting: .13” (3.2mm) dia through holes for Body Ported Valves or,

    M3 screws for Subbase Mounted ValvesPosition: AnyAmbient Temp: 125° F (50° C) (maximum)Medium Temp: 140° F (60° C) (maximum)

    Pneumatic

    Min Working Pressure: Minumum Pilot Pressure:Pneumatically Operated (Body Ported & Subbase Valves)

    5/2 Single Operator 30 PSI (2.0 Bar) 30 PSI (2.0 Bar)5/2 Double Operator Vacuum 22 PSI (1.5 Bar)5/3 All Operators Vacuum 32 PSI (2.2 Bar)

    Solenoid Operated (Internally Piloted, Body Ported & Subbase Valves)(DUAL) 3/2 All 32 PSI (2.2 Bar) 32 PSI (2.2 Bar)5/2 Single Solenoid 30 PSI (2.0 Bar) 30 PSI (2.0 Bar)5/2 Double Solenoid 22 PSI (1.5 Bar) 22 PSI (1.5 Bar)5/3 All Operators 32 PSI (2.2 Bar) 32 PSI (2.2 Bar)

    Solenoid Operated (Externally Piloted, Subbase Valves Only)(DUAL) 3/2 All Vacuum 32 PSI (2.2 Bar)5/2 Single Solenoid Vacuum 30 PSI (2.0 Bar)5/2 Double Solenoid Vacuum 22 PSI (1.5 Bar)5/3 All Operators Vacuum 32 PSI (2.2 Bar)

    Nominal Working Pressure: 150 PSI (10 Bar) All valves

    Nominal Flow Capacity:(DUAL) 3/2 All Operators

    Body Ported .60 Cv (600 L/min)Subbase Mount .45 Cv (450 L/min)

    5/2 All OperatorsBody Ported .50 Cv (500 L/min)Subbase Mount .45 Cv (450 L/min)

    5/3 All operators (Body Ported & Subbase Valves)Center Position End Position

    Closed Center – .40 Cv (400 L/min)Cylinder Ports Open .25 Cv (250 L/min) .25 Cv (250 L/min)Cylinder Ports Pressurized .25 Cv (250 L/min) .25 Cv (250 L/min)

    Electrical

    Voltage 230 V AC 110 V AC 24 V AC 24 V DC 24 V DC 12 V DCPower 1.5 VA 1.5 VA 1.5 VA 2.0 W 1.0 W 2.0 WDuty Rating 100%Protection IP 00 or IP 65 with Socket Connector per DIN 40 050Solenoid Connectors Socket Connectors Conform to DIN 43 650, Form C

    Technical Information (Continued)

  • 8 Pneumatics

    (DUAL) 3/2 Body Ported Valves – Solenoid Operated

    1/8 NPT G 1/8Description Voltage Push Override Detent Override Push Override Detent Override(DUAL) 3/2 Valve 230 AC 0 820 037 015 0 820 037 115 0 820 037 001 0 820 037 101N.C./N.C. 24 DC, 2W 0 820 037 016 0 820 037 116 0 820 037 002 0 820 037 102

    24 DC, 1W 0 820 037 017 0 820 037 117 0 820 037 003 0 820 037 10324 AC 0 820 037 018 0 820 037 118 0 820 037 004 0 820 037 104

    110 AC 0 820 037 019 0 820 037 119 0 820 037 005 0 820 037 105(DUAL) 3/2 Valve 230 AC 0 820 037 040 0 820 037 140 0 820 037 025 0 820 037 125N.O./N.O. 24 DC, 2W 0 820 037 041 0 820 037 141 0 820 037 026 0 820 037 126

    24 DC, 1W 0 820 037 042 0 820 037 142 0 820 037 027 0 820 037 12724 AC 0 820 037 043 0 820 037 143 0 820 037 028 0 820 037 128

    110 AC 0 820 037 044 0 820 037 144 0 820 037 029 0 820 037 129(DUAL) 3/2 Valve 230 AC 0 820 037 065 0 820 037 165 0 820 037 050 0 820 037 150N.C./N.O. 24 DC, 2W 0 820 037 066 0 820 037 166 0 820 037 051 0 820 037 151

    24 DC, 1W 0 820 037 067 0 820 037 167 0 820 037 052 0 820 037 15224 AC 0 820 037 068 0 820 037 168 0 820 037 053 0 820 037 153

    110 AC 0 820 037 069 0 820 037 169 0 820 037 054 0 820 037 154

    2.34(59.5)

    .62(15.7)

    .11(2.8)

    .62(15.7)

    1/8 NPT or G 1/8

    1 827 414 111 000XXXX xxxxxx xxxxxx

    4

    5 1 3

    2

    0 820 ... ... 9161.10(28)

    1.54(39)

    ø .13ø (3.2)

    4.69(119) 5.69

    (144)6.69(170) 8.39

    (213)

    .63(16)

    .98(25)

    2.60(66)

    Manual Override

    .13(3.2)

    .08(2)

    .49(12.5)

    .71(18)

    38 (1.50)

    .62(15.8)

    Inches (millimeters)

    See page 13 for manifold accessories.See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.

    5

    24

    1 13

    1214

    5

    24

    1 13

    1214

    5

    2

    13

    124

    1

    14

  • 9Pneumatics

    5/2 Body Ported Valves – Solenoid Operated

    1/8 NPT G 1/8Description Voltage Push Override Detent Override Push Override Detent Override

    230 AC 0 820 038 115 0 820 038 140 0 820 038 101 0 820 038 12524 DC, 2W 0 820 038 116 0 820 038 141 0 820 038 102 0 820 038 12624 DC, 1W 0 820 038 117 0 820 038 142 0 820 038 103 0 820 038 127

    24 AC 0 820 038 118 0 820 038 143 0 820 038 104 0 820 038 128110 AC 0 820 038 119 0 820 038 144 0 820 038 105 0 820 038 129230 AC 0 820 038 615 0 820 038 640 0 820 038 601 0 820 038 625

    24 DC, 2W 0 820 038 616 0 820 038 641 0 820 038 602 0 820 038 62624 DC, 1W 0 820 038 617 0 820 038 642 0 820 038 603 0 820 038 627

    24 AC 0 820 038 618 0 820 038 643 0 820 038 604 0 820 038 628110 AC 0 820 038 619 0 820 038 644 0 820 038 605 0 820 038 629

    1.30(33)

    .62(15.7)

    .11(2.8)

    .62(15.7)

    1 827 414 111 000XXXX xxxxxx xxxxxx

    4

    5 1 3

    2

    9161.10(28)

    1.54(39)

    ø .13ø (3.2)

    6.46(164)

    4.53(115)

    Double Solenoid 4.45 (113)

    Single Solenoid 3.52 (89.5)

    8.15(207)

    5.35(136)

    .63(16)

    .98(25)

    Manual Override

    .13(3.2)

    .08(2)

    .49(12.5)

    .71(18)

    38 (1.50)

    2.60(66)

    .62(15.8)

    1/8 NPT OR G 1/8

    0 820 ... ...

    Inches (millimeters)

    See page 13 for manifold accessories.See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.

    4 2

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    1214

    5/2 ValveSingle SolenoidSpring and AirReturn

    5/2 ValveDouble Solenoid

  • 10 Pneumatics

    5/3 Body Ported Valves – Solenoid Operated

    1/8 NPT G 1/8Description Voltage Push Override Detent Override Push Override Detent Override5/3 Valve 230 AC 0 820 039 020 0 820 039 120 0 820 039 015 0 820 039 115Closed Center 24 DC, 2W 0 820 039 021 0 820 039 121 0 820 039 016 0 820 039 116

    24 DC, 1W 0 820 039 022 0 820 039 122 0 820 039 017 0 820 039 11724 AC 0 820 039 023 0 820 039 123 0 820 039 018 0 820 039 118

    110 AC 0 820 039 024 0 820 039 124 0 820 039 019 0 820 039 1195/3 Valve 230 AC 0 820 039 045 0 820 039 145 0 820 039 030 0 820 039 130Cylinder Ports 24 DC, 2W 0 820 039 046 0 820 039 146 0 820 039 031 0 820 039 131Open 24 DC, 1W 0 820 039 047 0 820 039 147 0 820 039 032 0 820 039 132

    24 AC 0 820 039 048 0 820 039 148 0 820 039 033 0 820 039 133110 AC 0 820 039 049 0 820 039 149 0 820 039 034 0 820 039 134

    5/3 Valve 230 AC 0 820 039 070 0 820 039 170 0 820 039 060 0 820 039 160Cylinder Ports 24 DC, 2W 0 820 039 071 0 820 039 171 0 820 039 061 0 820 039 161Pressurized 24 DC, 1W 0 820 039 072 0 820 039 172 0 820 039 062 0 820 039 162

    24 AC 0 820 039 073 0 820 039 173 0 820 039 063 0 820 039 163110 AC 0 820 039 074 0 820 039 174 0 820 039 064 0 820 039 164

    2.58(65.5)

    .62(15.7)

    .11(2.8)

    .62(15.7)

    1/8 NPT or G 1/8

    1 827 414 111 000XXXX xxxxxx xxxxxx

    4

    5 1 3

    2

    0 820 ... ... 9161.10(28)

    1.54(39)

    ø .13ø (3.2)

    4.80(122)

    5.81(147.6)

    6.81(173)

    8.50(216)

    .63(16)

    .98(25)

    Manual Override

    .13(3.2)

    .08(2)

    .49(12.5)

    .71(18)

    38 (1.50)

    2.60(66)

    .62(15.8)

    Inches (millimeters)

    See page 13 for manifold accessories.See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.

    4 2

    51 3

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    51 3

    1214

  • 11Pneumatics

    5/2 Body Ported Valve – Pneumatically Operated

    Description 1/8 NPT G 1/8Single Air Pilot 0 820 238 005 0 820 238 001

    Description 1/8 NPT G 1/8Double Air Pilot 0 820 238 006 0 820 238 002

    Pilot pressure-diagram

    4

    3.5

    3

    2.5

    2

    1.5

    1

    .5

    00 1 2 3 4 5 6 7 8 9 10

    Operating pressure (bar)

    Pilo

    t p

    ress

    ure

    (b

    ar)

    .18(4.5)

    .11(2.8)

    .08(2)

    .49(12.5)

    Single Operator

    Double Operator

    .71(18)

    .98(25)

    .62(15.7)

    .62(15.7)

    1.30(33)

    1/8 NPT or G 1/8

    0 820 ... ...

    4

    5 1 3

    2

    ø .13ø (3.2)

    4 2

    31

    14

    5

    .63(16)

    M5 .13(3.2)

    2.95(75)3.31

    (84)

    1.50(38)

    .62(15.8)

    1.38(35)

    1.10(28)

    Inches (millimeters)

    See page 13 for manifold accessories. See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.

    4 2

    51 3

    1214

    24

    51 3

    1214

  • 12 Pneumatics

    .18(4.5)

    .11(2.8)

    1/8 NPT or G 1/8

    .08(2)

    .49(12.5)

    0 820 ... ...

    4

    5 1 3

    2

    ø .13ø (3.2)

    4 2

    31

    1214

    5

    .63(16)

    M5 .13(3.2)

    918

    .62(15.7) 2.01

    (51)

    .62(15.7)

    .98(25)

    1.10(28)

    3.66(93)

    1.50(38).63

    (15.8)

    .71(18)

    1.38(35)

    5/3 Body Ported Valve – Pneumatically Operated

    Description 1/8 NPT G 1/8

    Closed Center 0 820 239 005 0 820 239 001

    Cylinder Ports Open 0 820 239 006 0 820 239 002

    Cylinder Ports Pressurized 0 820 239 007 0 820 239 003

    Inches (millimeters)

    See page 13 for manifold accessories.See pages 22 for coil socket connections, cylinder adapter clamp and replacement pilot valves.

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

  • 13Pneumatics

    Manifold Stations for 1/8 NPT and G 1/8 – Body Ported Valves

    Stations 1/8 NPT G 1/8 A B2 Station 1 825 504 823 1 825 503 893 2.24 (57) 1.85 (47)3 Station 1 825 504 824 1 825 503 894 2.99 (76) 2.60 (66)4 Station 1 825 504 825 1 825 503 895 3.74 (95) 3.35 (85)5 Station 1 825 504 826 1 825 503 896 4.49 (114) 4.09 (104)6 Station 1 825 504 827 1 825 503 897 5.24 (133) 4.84 (123)7 Station 1 825 504 828 1 825 503 898 5.98 (152) 5.59 (142)8 Station 1 825 504 829 1 825 503 899 6.73 (171) 6.34 (161)9 Station 1 825 504 830 1 825 503 900 7.48 (190) 7.09 (180)10 Station 1 825 504 831 1 825 503 901 8.23 (209) 7.83 (199)Blanking Plate 1 825 503 932

    1.89(48)

    .79(20)

    .79(20)

    .79(20)

    1.24(31.4)

    84

    821

    35 8

    4

    53

    821

    1/4 NPT or G 1/4M36 deep

    .18(4.5)

    AB

    50(12.5)

    .11(2.8)

    .43(11).22

    (5.5)

    2.36(60)

    .83(21)

    1.26(32)

    M55 deep

    1.50(38)

    .75(19)

    .75(19)

    .75 x (n-1)(19 x (n-1)

    .49(12.5)

    .71(18)

    1.50(38)

    2.01(51)

    .28(7)

    Blanking Plate 1 825 503 932- Used for sealing off unused stations

    Inches (millimeters)

    Inches (millimeters)

  • 14 Pneumatics

    (DUAL) 3/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

    1 827 414 111 000XXXX xxxxxx xxxxxx

    9161.02(26)

    ø .12ø (3)

    .67(17)

    1.10(28)

    Manual Override

    .49(12.5)

    Made in France

    .12(3)

    .20(5)

    2 Mounting Screws, M3 x 30

    6.69(170)

    5.69(144.6)

    8.39(213)

    2.34(59.5)

    2.52(64)

    1.46(37)

    .71(18)

    VDMA 24563 Porting Interface

    Locating Pin

    4.69(119)

    0 820 ... ...Made in France

    Description Voltage Push Override Detent Override(DUAL) 3/2 Valve 230 AC 0 820 037 201 0 820 037 301N.C./N.C. 24 DC, 2W 0 820 037 202 0 820 037 302

    24 DC, 1W 0 820 037 203 0 820 037 30324 AC 0 820 037 204 0 820 037 304

    110 AC 0 820 037 205 0 820 037 305(DUAL) 3/2 Valve 230 AC 0 820 037 225 0 820 037 325N.O./N.O. 24 DC, 2W 0 820 037 226 0 820 037 326

    24 DC, 1W 0 820 037 227 0 820 037 32724 AC 0 820 037 228 0 820 037 328

    110 AC 0 820 037 229 0 820 037 329(DUAL) 3/2 Valve 230 AC 0 820 037 250 0 820 037 350N.C./N.O. 24 DC, 2W 0 820 037 251 0 820 037 351

    24 DC, 1W 0 820 037 252 0 820 037 35224 AC 0 820 037 253 0 820 037 353

    110 AC 0 820 037 254 0 820 037 354

    Externally piloted valves available. Must order pilot valve assembliesseparately. See pages 22.

    Inches (millimeters)

    See pages 19, 20 & 21 for manifold accessories.See pages 22 for coil socket connections and replacement pilot valves.

    5

    24

    1 13

    1214

    5

    24

    1 13

    1214

    5

    2

    13

    124

    1

    14

  • 15Pneumatics

    5/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

    1 827 414 111 000XXXX xxxxxx xxxxxx

    9161.02(26)

    ø .12ø (3)

    Single Solenoid 3.52 (89.5)

    Double Solenoid 4.45 (113)

    .67(17)

    1.10(28)

    Manual Override

    .49(12.5)

    Made in France

    .12(3)

    .20(5)

    2 Mounting Screws, M3 x 30

    4.53(115)

    5.35(115)

    6.46(164)

    8.15(207)

    1.30(33)

    2.52(64)

    1.46(37)

    .71(18)

    VDMA 24563 Porting Interface

    Locating Pin

    0 820 ... ...Made in France

    Description Voltage Push Override Detent Override230 AC 0 820 038 151 0 820 038 175

    24 DC, 2W 0 820 038 152 0 820 038 17624 DC, 1W 0 820 038 153 0 820 038 177

    24 AC 0 820 038 154 0 820 038 178110 AC 0 820 038 155 0 820 038 179230 AC 0 820 038 651 0 820 038 675

    24 DC, 2W 0 820 038 652 0 820 038 67624 DC, 1W 0 820 038 653 0 820 038 677

    24 AC 0 820 038 654 0 820 038 678110 AC 0 820 038 655 0 820 038 679

    Externally piloted valves available. Must order pilot valve assembliesseparately. See pages 22.

    Inches (millimeters)

    See pages 19, 20 & 21 for manifold accessories.See pages 22 for coil socket connections and replacement pilot valves.

    4 2

    51 3

    1214

    24

    51 3

    1214

    5/2 ValveSingle SolenoidSpring and AirReturn

    5/2 ValveDouble Solenoid

  • 16 Pneumatics

    5/3 Subbase Mounted Valves – Solenoid Operated, Internally Piloted

    1 827 414 111 000XXXX xxxxxx xxxxxx

    9161.02(26)

    1.46(37)

    ø .12ø (3) .67

    (17)

    1.10(28)

    Manual Override

    .49(12.5)

    .12(3)

    .20(5)

    2 Mounting Screws, M3 x 30

    2.58(65.5)4.80

    (122)5.81(147.6) 6.81

    (173)8.50(216)

    2.52(64)

    .71(18)

    VDMA 24563 Porting Interface

    Locating Pin

    0 820 ... ...

    Description Voltage Push Override Detent Override5/3 Valve 230 AC 0 820 039 215 0 820 039 315Closed Center 24 DC, 2W 0 820 039 216 0 820 039 316

    24 DC, 1W 0 820 039 217 0 820 039 31724 AC 0 820 039 218 0 820 039 318

    110 AC 0 820 039 219 0 820 039 3195/3 Valve 230 AC 0 820 039 230 0 820 039 330Cylinder Ports 24 DC, 2W 0 820 039 231 0 820 039 331Open 24 DC, 1W 0 820 039 232 0 820 039 332

    24 AC 0 820 039 233 0 820 039 333110 AC 0 820 039 234 0 820 039 334

    5/3 Valve 230 AC 0 828 039 260 0 820 039 360Cylinder Ports 24 DC, 2W 0 820 039 261 0 820 039 361Pressurized 24 DC, 1W 0 820 039 262 0 820 039 362

    24 AC 0 820 039 263 0 820 039 363110 AC 0 820 039 264 0 820 039 364

    Externally piloted valves available. Must order pilot valve assembliesseparately. See pages 22.

    Inches (millimeters)

    See pages 19, 20 & 21 for manifold accessories.See pages 22 for coil socket connections and replacement pilot valves.

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

  • 17Pneumatics

    5/2 Subbase Mounted Valves – Pneumatically Operated

    DescriptionSingle Air Pilot 0 820 238 103

    DescriptionDouble Air Pilot 0 820 238 104

    .20(5)

    .49(12.5)

    916

    #14 Pilot Connection

    .71(18)

    0 820 ... ...

    ø .12ø (3)

    4 2

    31

    14

    5.12(3)

    M51.38(35)

    Locating Pin

    Single Operation

    Double Operation

    Mounting Screws, M3 x 30

    #12 Pilot Connection

    1.02(26)

    .67(17)

    1.30(33)

    2.95(75)

    3.31(84)

    1.10(28)

    Inches (millimeters)

    Pilot pressure-diagram

    4

    3.5

    3

    2.5

    2

    1.5

    1

    .5

    00 1 2 3 4 5 6 7 8 9 10

    Operating pressure (bar)

    Pilo

    t p

    ress

    ure

    (b

    ar)

    See pages 19, 20 & 21 for manifold accessories.See pages 22 for coil socket connections and replacement pilot valves.

    4 2

    51 3

    1214

    24

    51 3

    1214

  • 18 Pneumatics

    .20(5)

    .49(12.5)

    916

    #14 Pilot Connection

    .71(18)

    0 820 ... ...

    ø .12ø (3)

    .12(3)

    M5

    Locating Pin

    Mounting Screws, M3 x 30

    #12 Pilot Connection

    4 2

    31

    14 12

    5

    1.73(44)

    1.38(35)

    1.02(26)

    2.01(51)

    3.66(93)

    .67(17)

    1.10(28)

    5/3 Subbase Mounted Valves – Pneumatically Operated

    Description

    Closed Center 0 820 239 104

    Cylinder Ports Open 0 820 239 105

    Cylinder Ports Pressurized 0 820 239 106

    Inches (millimeters)

    See pages 19, 20 & 21 for manifold accessories.See pages 22 for coil socket connections and replacement pilot valves.

    4 2

    51 3

    1214

    4 2

    51 3

    1214

    4 2

    51 3

    1214

  • 19Pneumatics

    Number of Number of Dimensiondirectional parts kitscontrol valves A B C

    2 1 2 3.11 (79)3 1 3 3.88 (98.5)4 1 4 4.65 (118)n 1 n n x .77 (19.5) + 1.57 (40)

    Threaded Rod Assemblies for 1/8 NPT and G 1/8 – Manifold Subbases

    Description2 Intermediate Plates (C1) 1 823 051 9913 Intermediate Plates (C2) 1 823 051 9925 Intermediate Plates (C3) 1 823 051 993

    3 5

    12 2

    4

    5 3

    1A

    AB

    A

    B

    C

    .08(2)

    .46 (11.6)

    1.42(36)

    1.54(39)

    Manifold Subbase

    .79(20)

    .77(19.5)

    .31 (8).63 (16)

    .49(12.5)

    .22(5.5)

    M36 deep

    .45(11.5)

    .22(5.5)

    1.02(26)

    .96(24.5)

    .43(11)

    .39(10)

    .39 (10)

    .63 (16)

    .31(8)

    .53(13.5)

    2.32(59)

    2.76(70)

    3.15(80)

    12/14

    1/8 NPT or G 1/8

    1/4 NPT or G 1/4

    82

    M5

    Max. Torque 33 in. lbs. (3.8 NM)

    1/8 NPT or G 1/8

    1.18(30)

    1.22(31)

    1.85(47)

    1.97(50) 1.24

    (31.5)

    .98(25)

    Number of subbases

    23456789

    10111213141516

    Threaded-rod combination2 x C12 x C22 x C12 x C32 x C22 x C3 + C12 x C3 + C22 x C3 + 2 x C12 x C32 x C3 + 2 x C22 x C3 + C12 x C3 + C22 x C3 + 2 x C13 x C32 x C3 + 2 x C2

    Description 1/8 NPT G 1/8End Plate Kit (A) 1 825 503 968 1 825 503 892Manifold Subbase (B) 1 825 503 949 1 825 503 891Blanking Plate 1 825 503 933Connection Plate Kit 1 825 503 674 1 827 009 938Separator Plug 1 827 003 825Separator Gasket 1 821 015 815

    Inches (millimeters)

    Manifold Accessories for Subbase Valves

  • 20 Pneumatics

    ø.12ø(3)

    .12(3)

    .78(19.7)

    .67(17)

    .49(12.5)

    .71(18)

    2.01(51)

    2 mounting screws, M3 x 251/8 NPT or G 1/8

    Connection Plate(includes gasket and O-ring)

    1 827 009 938 (G 1/8) and

    1 825 503 674 (1/8 NPT)

    Inches (millimeters)

    Separator Plug for Ports 3 and 5

    1 827 003 825

    Manifold Accessories for Subbase Valves (continued)

    Separator Gasket for Port 1

    1 821 015 815

  • 21Pneumatics

    5 1 3

    84

    12/14

    4 2

    2.13 (54)

    .93(23.5)

    .23(6)

    .67(17)

    .67(17)

    1/8 NPT or G 1/8

    .43(11)

    2.76 (70)

    1.06(27)

    .33(8.5)

    .22(5.7) .83(21.1)

    .87(22.2)

    .83(21)

    .67(17)

    .47(12)

    .73(18.5)

    .49(12.5)

    .18(4.5)

    M36 deep

    M5

    2.44 (62)

    .35(9)

    82

    .28(7)

    .49(12.5)

    .67(17)

    ø .12(ø 3)

    .12(3)

    2.01(51)

    .71(18)

    Blanking Plate 1 825 503 933- Used for sealing off unused stations on

    subbase manifold.

    Inches (millimeters)

    Inches (millimeters)Single Subbase

    Manifold Accessories for Subbase Valves (continued)

    1 825 503 890 (G 1/8) and

    1 825 503 957 (1/8 NPT)

  • 22 Pneumatics

    Electrical Connector Accessories, FORM C DIN 43 650

    Accessories and Service Items

    Valve Body Only For Body Ported Valves

    Description Part Number230 V AC/300V DC, 6A w/Rotatable Insert 1 834 484 076230V, 6A with Rotatable Insert 1 834 484 1873m Cable, LED & RC, 24V AC/DC (a) 1 834 484 2043m Cable, LED & RC, 24V AC/DC 1 834 484 2055m Cable, LED & RC, 24V AC/DC (a) 1 834 484 2065m Cable, LED & RC, 24V AC/DC 1 834 484 2073m Cable & LED, 230V AC (a) 1 834 484 2083m Cable & LED, 230V AC 1 834 484 2095m Cable & LED, 230V AC (a) 1 834 484 2105m Cable & LED, 230V AC 1 834 484 2113m Cable, 230V (a) 1 834 484 2123m Cable, 230V 1 834 484 2135m Cable, 230V (a) 1 834 484 2145m Cable, 230V 1 834 484 215DC with LED, Connector Only 9 834 234 001AC with LED, Connector Only 9 834 234 002

    (a) Cables point towards center of valve.

    Description 1/8 NPT G 1/8(DUAL) 3/2 ValveN.C./N.C. 0 820 037 915 0 820 037 901N.O./N.O. 0 820 037 916 0 820 037 902N.C./N.O. 0 820 037 917 0 820 037 9035/2 ValveSingle Solenoid 0 820 038 970 0 820 038 951Double Solenoid 0 820 038 971 0 820 038 9535/3 ValveClosed Center 0 820 039 975 0 820 039 983Cylinder Ports Open 0 820 039 976 0 820 039 984Cylinder Ports Pressurized 0 820 039 977 0 820 039 985

    Valve Body Only For Subbase Valves

    Description Internal Pilot Supply External Pilot Supply(DUAL) 3/2 ValveN.C./N.C. 0 820 037 904 0 820 037 907N.O./N.O. 0 820 037 905 0 820 037 908N.C./N.O. 0 820 037 906 0 820 037 9095/2 ValveSingle Solenoid 0 820 038 955 0 820 038 959Double Solenoid 0 820 038 957 0 820 038 9615/3 ValveClosed Center 0 820 039 933 0 820 039 943Cylinder Ports Open 0 820 039 934 0 820 039 944Cylinder Ports Pressurized 0 820 039 935 0 820 039 945

    Replacement Pilot Valves

    Body Ported Valves

    Subbase Ported Valve

    Voltage Push Override Detent Override230 AC 1 827 009 953 1 827 009 95824 DC, 2W 1 827 009 954 1 827 009 95924 DC, 1W 1 827 009 955 1 827 009 96024 AC 1 827 009 956 1 827 009 961110 AC 1 827 009 957 1 827 009 96212 DC, 2W 1 827 009 973 1 827 009 972

    Valve Clamp for Profile Cylinders, dia 25 - 60.

    DescriptionClamp 0 827 020 155

    Each Kit Includes the Following:Pilot Valve, Sealing Gasket, Sealing Frame & Assembly Screws

  • 23Pneumatics

    Part Number Summary

    Part Number Page Part Number Page Part Number Page0 820 037 001 . . . . . . 80 820 037 002 . . . . . . 80 820 037 003 . . . . . . 80 820 037 004 . . . . . . 80 820 037 005 . . . . . . 80 820 037 015 . . . . . . 80 820 037 016 . . . . . . 80 820 037 017 . . . . . . 80 820 037 018 . . . . . . 80 820 037 019 . . . . . . 80 820 037 025 . . . . . . 80 820 037 026 . . . . . . 80 820 037 027 . . . . . . 80 820 037 028 . . . . . . 80 820 037 029 . . . . . . 80 820 037 040 . . . . . . 80 820 037 041 . . . . . . 80 820 037 042 . . . . . . 80 820 037 043 . . . . . . 80 820 037 044 . . . . . . 80 820 037 050 . . . . . . 80 820 037 051 . . . . . . 80 820 037 052 . . . . . . 80 820 037 053 . . . . . . 80 820 037 054 . . . . . . 80 820 037 065 . . . . . . 80 820 037 066 . . . . . . 80 820 037 067 . . . . . . 80 820 037 068 . . . . . . 80 820 037 069 . . . . . . 80 820 037 101 . . . . . . 80 820 037 102 . . . . . . 80 820 037 103 . . . . . . 80 820 037 104 . . . . . . 80 820 037 105 . . . . . . 80 820 037 115 . . . . . . 80 820 037 116 . . . . . . 80 820 037 117 . . . . . . 80 820 037 118 . . . . . . 80 820 037 119 . . . . . . 80 820 037 125 . . . . . . 80 820 037 126 . . . . . . 80 820 037 127 . . . . . . 80 820 037 128 . . . . . . 8

    0 820 037 129 . . . . . . 80 820 037 140 . . . . . . 80 820 037 141 . . . . . . 80 820 037 142 . . . . . . 80 820 037 143 . . . . . . 80 820 037 144 . . . . . . 80 820 037 150 . . . . . . 80 820 037 151 . . . . . . 80 820 037 152 . . . . . . 80 820 037 153 . . . . . . 80 820 037 154 . . . . . . 80 820 037 165 . . . . . . 80 820 037 166 . . . . . . 80 820 037 167 . . . . . . 80 820 037 168 . . . . . . 80 820 037 169 . . . . . . 80 820 037 201. . . . . . 140 820 037 202. . . . . . 140 820 037 203. . . . . . 140 820 037 204 . . . . . 140 820 037 205. . . . . . 140 820 037 225. . . . . . 140 820 037 226. . . . . . 140 820 037 227. . . . . . 140 820 037 228. . . . . . 140 820 037 229. . . . . . 140 820 037 250 . . . . . 140 820 037 251. . . . . . 140 820 037 252. . . . . . 140 820 037 253. . . . . . 140 820 037 254 . . . . . 140 820 037 301 . . . . . 140 820 037 302 . . . . . 140 820 037 303 . . . . . 140 820 037 304 . . . . . 140 820 037 305 . . . . . 140 820 037 325. . . . . . 140 820 037 326. . . . . . 140 820 037 327. . . . . . 140 820 037 328. . . . . . 140 820 037 329. . . . . . 140 820 037 350 . . . . . 140 820 037 351. . . . . . 140 820 037 352. . . . . . 14

    0 820 037 353. . . . . . 140 820 037 354 . . . . . 140 820 037 901 . . . . . 220 820 037 902 . . . . . 220 820 037 903 . . . . . 220 820 037 904 . . . . . 220 820 037 905 . . . . . 220 820 037 906 . . . . . 220 820 037 907. . . . . . 220 820 037 908 . . . . . 220 820 037 909 . . . . . 220 820 037 915. . . . . . 220 820 037 916. . . . . . 220 820 037 917. . . . . . 22

    0 820 038 101 . . . . . . 90 820 038 102 . . . . . . 90 820 038 103 . . . . . . 90 820 038 104 . . . . . . 90 820 038 105 . . . . . . 90 820 038 115 . . . . . . 90 820 038 116 . . . . . . 90 820 038 117 . . . . . . 90 820 038 118 . . . . . . 90 820 038 119 . . . . . . 90 820 038 125 . . . . . . 90 820 038 126 . . . . . . 90 820 038 127 . . . . . . 90 820 038 128 . . . . . . 90 820 038 129 . . . . . . 90 820 038 140 . . . . . . 90 820 038 141 . . . . . . 90 820 038 142 . . . . . . 90 820 038 143 . . . . . . 90 820 038 144 . . . . . . 90 820 038 151 . . . . . 150 820 038 152 . . . . . 150 820 038 153 . . . . . 150 820 038 154 . . . . . 150 820 038 155 . . . . . 150 820 038 175 . . . . . 150 820 038 176. . . . . . 150 820 038 177. . . . . . 150 820 038 178. . . . . . 15

  • 24 Pneumatics

    Part Number Summary

    Part Number Page Part Number Page Part Number Page0 820 038 179. . . . . . 150 820 038 601 . . . . . . 90 820 038 602 . . . . . . 90 820 038 603 . . . . . . 90 820 038 604 . . . . . . 90 820 038 605 . . . . . . 90 820 038 615 . . . . . . 90 820 038 616 . . . . . . 90 820 038 617 . . . . . . 90 820 038 618 . . . . . . 90 820 038 619 . . . . . . 90 820 038 625 . . . . . . 90 820 038 626 . . . . . . 90 820 038 627 . . . . . . 90 820 038 628 . . . . . . 90 820 038 629 . . . . . . 90 820 038 640 . . . . . . 90 820 038 641 . . . . . . 90 820 038 642 . . . . . . 90 820 038 643 . . . . . . 90 820 038 644 . . . . . . 90 820 038 651 . . . . . 150 820 038 652 . . . . . 150 820 038 653 . . . . . 150 820 038 654 . . . . . 150 820 038 655 . . . . . 150 820 038 675 . . . . . 150 820 038 676. . . . . . 150 820 038 677. . . . . . 150 820 038 678. . . . . . 150 820 038 679. . . . . . 150 820 038 951 . . . . . 220 820 038 953 . . . . . 220 820 038 955 . . . . . 220 820 038 957 . . . . . 220 820 038 959 . . . . . 220 820 038 961 . . . . . 220 820 038 970. . . . . . 220 820 038 971 . . . . . 22

    0 820 039 015 . . . . . 100 820 039 016 . . . . . 100 820 039 017 . . . . . 100 820 039 018 . . . . . 10

    0 820 039 019 . . . . . 100 820 039 020 . . . . . 100 820 039 021 . . . . . 100 820 039 022 . . . . . 100 820 039 023 . . . . . 100 820 039 024 . . . . . 100 820 039 030 . . . . . 100 820 039 031 . . . . . 100 820 039 032 . . . . . 100 820 039 033 . . . . . 100 820 039 034 . . . . . 100 820 039 045 . . . . . 100 820 039 046 . . . . . 100 820 039 047 . . . . . 100 820 039 048 . . . . . 100 820 039 049 . . . . . 100 820 039 060 . . . . . 100 820 039 061 . . . . . 100 820 039 062 . . . . . 100 820 039 063 . . . . . 100 820 039 064 . . . . . 100 820 039 070. . . . . . 100 820 039 071 . . . . . 100 820 039 072. . . . . . 100 820 039 073. . . . . . 100 820 039 074. . . . . . 100 820 039 115 . . . . . 100 820 039 116 . . . . . 100 820 039 117 . . . . . 100 820 039 118 . . . . . 100 820 039 119 . . . . . 100 820 039 120 . . . . . 100 820 039 121 . . . . . 100 820 039 122 . . . . . 100 820 039 123 . . . . . 100 820 039 124 . . . . . 100 820 039 130 . . . . . 100 820 039 131 . . . . . 100 820 039 132 . . . . . 100 820 039 133 . . . . . 100 820 039 134 . . . . . 100 820 039 145 . . . . . 100 820 039 146 . . . . . 100 820 039 147 . . . . . 10

    0 820 039 148 . . . . . 100 820 039 149 . . . . . 100 820 039 160 . . . . . 100 820 039 161 . . . . . 100 820 039 162 . . . . . 100 820 039 163 . . . . . 100 820 039 164 . . . . . 100 820 039 170. . . . . . 100 820 039 171 . . . . . 100 820 039 172. . . . . . 100 820 039 173. . . . . . 100 820 039 174. . . . . . 100 820 039 215 . . . . . 160 820 039 216 . . . . . 160 820 039 217 . . . . . 160 820 039 218 . . . . . 160 820 039 219 . . . . . 160 820 039 230 . . . . . 160 820 039 231 . . . . . 160 820 039 232 . . . . . 160 820 039 233 . . . . . 160 820 039 234 . . . . . 160 820 039 260 . . . . . 160 820 039 261 . . . . . 160 820 039 262 . . . . . 160 820 039 263 . . . . . 160 820 039 264 . . . . . 160 820 039 315 . . . . . 160 820 039 316 . . . . . 160 820 039 317 . . . . . 160 820 039 318 . . . . . 160 820 039 319 . . . . . 160 820 039 330 . . . . . 160 820 039 331 . . . . . 160 820 039 332 . . . . . 160 820 039 333 . . . . . 160 820 039 334 . . . . . 160 820 039 360 . . . . . 160 820 039 361 . . . . . 160 820 039 362 . . . . . 160 820 039 363 . . . . . 160 820 039 364 . . . . . 160 820 039 933 . . . . . 220 820 039 934 . . . . . 22

  • 25Pneumatics

    Part Number Summary

    Part Number Page Part Number Page Part Number Page0 820 039 935 . . . . . 220 820 039 943 . . . . . 220 820 039 944 . . . . . 220 820 039 945 . . . . . 220 820 039 975 . . . . . 220 820 039 976. . . . . . 220 820 039 977. . . . . . 220 820 039 983 . . . . . 220 820 039 984 . . . . . 220 820 039 985 . . . . . 22

    0 820 238 001 . . . . . 110 820 238 002 . . . . . 110 820 238 005 . . . . . 110 820 238 006 . . . . . 110 820 238 103 . . . . . 170 820 238 104 . . . . . 17

    0 820 239 001 . . . . . 120 820 239 002 . . . . . 120 820 239 003 . . . . . 120 820 239 005 . . . . . 120 820 239 006 . . . . . 120 820 239 007 . . . . . 120 820 239 104 . . . . . 180 820 239 105 . . . . . 180 820 239 106 . . . . . 18

    1 821 015 815 . . . . 19,20

    1 823 051 991 . . . . . 191 823 051 992 . . . . . 191 823 051 993 . . . . . 19

    1 825 503 674 . . . . 19,201 825 503 890 . . . . . 211 825 503 891 . . . . . 191 825 503 892 . . . . . 191 825 503 893 . . . . . 131 825 503 894 . . . . . 131 825 503 895 . . . . . 131 825 503 896 . . . . . 131 825 503 897 . . . . . 131 825 503 898 . . . . . 13

    1 825 503 899 . . . . . 131 825 503 900 . . . . . 131 825 503 901 . . . . . 131 825 503 932 . . . . . 131 825 503 933 . . . . 19,211 825 503 949 . . . . . 191 825 503 957 . . . . . 211 825 503 968 . . . . . 19

    1 825 504 823 . . . . . 201 825 504 824 . . . . . 201 825 504 825 . . . . . 201 825 504 826 . . . . . 201 825 504 827 . . . . . 131 825 504 828 . . . . . 131 825 504 829 . . . . . 131 825 504 830 . . . . . 131 825 504 831 . . . . . 13

    1 827 003 825 . . . . 19,20

    1 827 009 938 . . . . 19,201 827 009 953 . . . . . 221 827 009 954 . . . . . 221 827 009 955 . . . . . 221 827 009 956 . . . . . 221 827 009 957 . . . . . 221 827 009 958 . . . . . 221 827 009 959 . . . . . 221 827 009 960 . . . . . 221 827 009 961 . . . . . 221 827 009 962 . . . . . 221 827 009 972. . . . . . 221 827 009 973. . . . . . 22

    1 827 020 155 . . . . . 22

    1 834 484 076 . . . . . 221 834 484 187 . . . . . 221 834 484 204 . . . . . 221 834 484 205 . . . . . 221 834 484 206 . . . . . 221 834 484 207 . . . . . 221 834 484 208 . . . . . 22

    1 834 484 209 . . . . . 221 834 484 210 . . . . . 221 834 484 211 . . . . . 221 834 484 212 . . . . . 221 834 484 213 . . . . . 221 834 484 214 . . . . . 221 834 484 215 . . . . . 22

    9 834 234 001 . . . . . 229 834 234 002 . . . . . 22

  • 26 Pneumatics

    Notes:

  • For faster, cleaner, high-tech factory automation, discover Bosch Pneumatics! From basic clamping operations to complex, multi-motion machinery, Bosch Pneumatic components are just another example of our engineered products, manufactured to respond to even your most challenging designs.

    Our broad range of pneumatic products includes:• Cylinder configurations with diameters 5 to 500mm; strokes up to 2500mm• 3/2, 5/2 and 5/3 valve configurations with flow rates from .1 to 14,000 liters/minute• Valve manifolds with field bus communications• Air preparation and specialty components• Closed loop pneumatic regulators• Fittings and tubing

    Designed for international acceptance, Bosch Pneumatics also comply with global standards including DIN, VDMA, ISO and UNITOP.

    Whether you are upgradingequipment, or implementing a high-speedproduction line, look to Bosch Pneumatics for superior performance and reliability.

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    Actuators❑ Bellows❑ Compact❑ Round❑ Oval❑ Profile❑ Tie Rod❑ Rotary

    Air Preparation Vacuum Products

    Fittings & Tubing

    ❑ Filters❑ Regulators❑ Lubricators❑ Slow Fill Units❑ Filter/Regulators❑ Filter/Regulators/Lubricators❑ Proportional Regulator

    DirectionalControl Valves

    ❑ Inline❑ ISO❑ Manual❑ Air Piloted❑ Solenoid Actuated

    Valve Accessories❑ Flow Controls❑ Check Valves

    Specialty Products❑ Valve Manifolds, Pin & Serial Bus❑ Control Blocks❑ Oil/ Air Cylinder❑ Two Speed Control Block❑ Other

    For more information, please check all applicable boxes below and fax to (414) 554-8103 orvisit us at our world wide web site: www.boschat.com

    Attention: From:

    BOSCH PneumaticsWorldwide, BOSCH is Known for

    Innovative Technology, Performance and Quality.

    Infinite Solutions…Ultimate Performance

  • NORTH AMERICARobert Bosch CorporationAutomation Technology DivisionFluid Power Products7505 Durand AvenueRacine, Wisconsin 53406Phone (414) 554-8595Fax (414) 554-8103FAXline: (888) 308-3424www.boschat.com

    Robert Bosch CorporationAutomation Technology DivisionFactory Automation Products816 East Third StreetBuchanan, MI 49107Phone (616) 695-0151Fax (616) 695-5363FAXline: (888) 308-3424www.boschat.com

    Robert Bosch CorporationAutomation Technology DivisionIndustrial Electronic Products40 Darling DriveAvon, CT 06001-4217Phone (860) 409-7070Fax (860) 409-7080FAXline: (888) 308-3424www.boschat.com

    EUROPERobert Bosch GmbHGeschäftsbereichAutomationstechnikPostfach 30 02 07D-70442 StuttgartTelefax (0711) 811-7712

    Publication No. 9 535 233 809 2/98

    For more information, you may contact your nearest Bosch distributor:

    Infinite Solutions. Ultimate Performance.

    Bosch Automation Technology

    Directional Control Valves 02Product OverviewVTS 02 Manifold, The Next GenerationBosch Technical Expertise02 Directional Control Valves from BoschIndexFeatures and BenefitsTechnical Information(DUAL) 3/2 Body Ported Valves - Solenoid Operated5/2 Body Ported Valves - Solenoid Operated5/3 Body Ported Valves – Solenoid Operated5/2 Body Ported Valves – Pneumatically Operated5/3 Body Ported Valve – Pneumatically OperatedManifold Stations - Body Ported Valves(DUAL) 3/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted5/2 Subbase Mounted Valves – Solenoid Operated, Internally Piloted5/3 Subbase Mounted Valves – Solenoid Operated, Internally Piloted5/2 Subbase Mounted Valves - Pneumatically Operated5/3 Subbase Mounted Valves – Pneumatically OperatedManifold Accessories for Subbase ValvesAccessories and Service ItemsPart Number SummaryNotesInformation RequestLocations