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BIOGAS ‐ PRINCIPLES
BIOGAS ‐ PRINCIPLES
SHORT INTRODUCTION
MUCHE Kläranlagenbau GmbH – Trifte 85 – 32657 Lemgo – GermanyFon +49 5261 77080‐0 ‐ Fax +49 5261 77080‐50 ‐ Mail info@muche‐ka.de
www.muche‐ka.de21.11.2008
BIOGAS ‐ PRINCIPLES
Overviewdegradation pathwaysspecific gas yieldeffect of temperaturebuffer systemkineticsdissociationinhibitiondigester control
BIOGAS
Three substances will always produce
less suitable:
unsuitable:
degradation pathways
carbohydrates
proteins
fats
lignin
cellulose
polymers carbon hydrates proteinfat anorganic substance
monomercarbohydrates amino acids long chain
fatty acids
Hydrolysis
CO2 + H2 acetate ethanolbutyrate valeriatepropionate
Acidogenesis
Acetogenesis
Methanogenesisseconds to minutes
minutes to hours
minutes to days
hours to days
Degradation pathways with time axis
Pind et al: Monitoring and Control aof Anaerobic Reactors 2003
CH4 + CO2 + H2O
CO2 + H2 acetate
degradation pathways
starch
amylose~ 27 %
amylopectin~ 73 %
maltose
glucose
acetic acid
methane carbon dioxide
biogas
decomposition by
amylase
decomposition by
maltase
degradation of starch
( )C H On
H On
C H OnAmylase
6 10 5 2 12 22 112 2+ ⎯ →⎯ ⎯
decomposition by amylase
C H O H O C H OGlu idase12 22 11 2 6 12 62+ ⎯ →⎯ ⎯ ⎯⎯−α cos
decomposition by maltase (α‐glucosidase)
degradation pathways
exoenzyme
H2
maltoseglucose
bacteria
glucose
exoenzyme
glucose
acetic acid
degradation of carbohydrates
C6H12O6 + 4 H2O 2 CH3COO¯ + 2 H2CO3 + 2 H+ + 4 H2
Bacteria which are involvedin the anaerobic degradation
of carbohydrates:
Saccharolytical Clostridia
‐ Clostridium butyricum‐ Clostridium acetobutylicum‐ Clostridium cellulosae‐dissolvens
pH optimum5.3 – 6.7
degradation pathways
lipids
fatty acids
acetic acid
methanecarbon dioxide
biogas
hydrolysis by
lipase
β‐oxidation
hydrogen
glycerin
fermentation
degradation of lipids – stoichiometryLipase producing bacteria:Pseudomonas cepacia
Pseudomonas fluorescensPseudomonas species 242610455 CO16CH39OH26OHC +→+
degradation pathways
proteins
oligopeptide
dipeptide, amino acids
acetic acid
methane carbon dioxide
biogas
hydrolysis by
proteases
decomposition by
peptidase
deamination
ammonia
C13H25O7N3S1 + 9 H2O → 6.5 CH4 + 3.5 CO2 + H2S + 3 NH4+ + 3 HCO3
‐
degradation of proteins – stoichiometry
∆ G0 = - 77,8 kJ / reaction
part of the reaction: deamination
Bacteria which are involved in the anaerobic fermentation of amino acids:
amino acids bacteriaAlanin Clostridium propioniciumArganin Clostridium spp.
Streptococcus spp.Glutamat Clostridium tetanomorphiumGlycin Peptostreptococcus microsLysin Clostridium sticklandii
Gerardi 2003
pH optimum7.0
degradation pathways
methanogenesis
CH3COOHCH3COO־ H+
CH4 CO2
CH3COOH → CH4 + CO2
reception of acetic acid by methane bacteria only in undissociated form
CO2 + 4 H2 → CH4 + 2 H2O
CO2
H2
CH4 H2O
pH optimum6.8 – 7.5
decarboxylation of acetic acid∆ G0 = ‐ 31 kJ
reduction of carbon dioxide∆ G0 = ‐ 135.6 kJCH3COOH → CH3COOˉ + H
acetic acidundissociated
acetic aciddissociated= acetate
substance gas yield
m³/kg
methane content
% by volume
carbohydrates 0.830 50
proteins 0.610 65
lipids 1.430 71
specific gas yield
sewage sludge gas yield m³/kg TOS
primary sludge 0.500
secondary sludge 0.400
TOS = total organic solids
substrates
Component
Volatile solids
Lipids
Cellulose
Hemicellulose
Crude Protein
Ash
Primary sludge
75.0
10.3
32.2
2.5
19.0
25.0
Secondary sludge
70.0
5.8
9.7
‐
53.7
21.0
Municipal Refuse
82.1
6.4
35.0
16.5
5.8
17.9
Meat packing waste
92.0
54.6
‐
‐
28.7
8.0
Cattle manure
72.0
3.5
17.0
19.0
19.0
28.0
Chicken manure
76.0
1.5
28.3
11.9
28.8
24.0
Composition of Various Substrates (% of Dry Matter)
Pavlostathis/Giraldo‐Gomez 1991
COD balance
DIGESTERCOD influent COD effluent
COD biogas
calculation COD of methane
CH4 + 2 O2 → CO2 + 2 H2O
1 mol CH4 = 2 mol O216.04 g CH4 = 2 * 31.99 g O222.4 l CH4 = 2 * 31.99 g O2COD CH4 = 16.04/2*31.99
= 0.25 g CH4= 0.350 Nl CH4
10 % of the COD bounded as bacteria0.350 Nl – 0.0525 Nl = 0.315 Nl CH4
m³ CH4 / kg CODreduced
0.315 m³/kg CSB
ATV‐FA 7.5: Technologische Beurteilung zur anaeroben Abwasserbehandlung, KA 40(1993)S.217‐223
effect of temperature
Optimal growth temperature and optimal pH of some methane‐producing bacteria
Genus Temperature range°C pH
Methanobacterium 37 – 45
Methanobrivibacter 37 – 40
Methanosphaera 35 – 40 6.8
Methanothermus 83 – 88 6.5
Methanococcus 35 – 40
65 – 91
Methanocorpusculum 30 – 40
Methanoculleus 35 – 40
Methanogenium 20 – 40 7.0
Methanoplanus 30 – 40
Methanospirillum 35 – 40 7.0 – 7.5
Methanococcoides 30 – 35 7.0 – 7.5
Methanohalobium 50 – 55 6.5 – 7.5
Methanolobus 35 – 40 6.5 – 6.8
Methanosarcina 30 – 40
50 – 55
Methanothrix 35 – 50 7.1 – 7.8
Michael H. Gerardi: The Microbiology of Anaerobic Digesters, 2003
effect of temperature
Comparison of Mesophilic and Thermophilic Digesters
Feature Mesophilic Digester
Thermophilic Digester
Loading rates Lower Higher
Destruction of pathogens Lower Higher
Sensitivity of toxicants Lower Higher
Operational costs Lower Higher
Temperature control Less difficult More difficult
Michael H. Gerardi: The Microbiology of Anaerobic Digesters, 2003
Temperature Range for Methane Production for Municipial Anaerobic Digester
Temperature [°C] Methane Production
35 Optimum
32 ‐ 34 Minimum
21 – 31 Little, digester going „sour“
< 21 Nil, digester is „sour“
Michael H. Gerardi: The Microbiology of Anaerobic Digesters, 2003
CO2Gas
↑↓
buffer system
CO2 + H2O H2CO3 H+ + HCO3ˉ
carbonic acid buffer
NH3 + H2O NH4+ + OHˉ
NH3 + CO2 + H2O NH4+ + HCO3ˉ
ammonia buffer
CH4 H2S
C13H25O7N3S1 + 9 H2O → 6.5 CH4 + 3.5 CO2 + H2S+ 3 NH4
+ + 3 HCO3 ˉ
protein degradation
The concentration of ammonia is limited by the carbonate concentration
pH > 6.7[NH4
+] = [HCO3‐] + [CH3COO‐]
[CH3COO‐] = ~ 0
[NH4+] = [HCO3
‐]
carbonic acid buffer HCO3‐/CO2
influencepH 6.0 – 6.6
ammonia buffer NH3/NH4+
influencepH ≥ 7.7
kinetics
concentration
limitation inhibition
rate of growthrelative
μ
definition
limitiationthe optimum concentrations are not reached
inhibitionexceeding of the optimum concentrations
nutrient exhaustionlimitation by exhaustion of nutrients
substrate surplus blockingsubstrates are present in too high concentrations and damagethe cell or ligate an enzym at the wrong position
The blocking of the anaerobic generation of methane is caused by exceeding of the optimum concentrations
undissociated acetic acid depends on pH-value
02
46
810
1214
1618
2022
2426
2830
6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0
pH-value
mg
CH
3CO
OH
/ l
500 1.000 1.500 2.500 5.000 mg CH3COOH / l
dissociation acetic acid
CH3COOH → CH3COO‐ + H+
pK =4,76
dissociation acetic acid
0
10
20
30
40
50
60
70
80
90
100
pH
Mol.%
acetate acetic acid
1 2 3 4 5 6 7 8 9 10 11 12 13 14
pK =4.76
I SK
I
I
=+
1
1
I = inhibition function [‐]SI = concentration of the inhibition component [mg/l]KI = inhibition constant (50%‐inhibition) [mg/l]
inhibition = 100 – (I *100) [%]
inhibition
pH NH4 NH3
kg/m³ kg/m³
7.0 1.020 0.005
7.1 1.284 0.008
7.2 1.616 0.013
7.3 2.035 0.020
7.4 2.562 0.032
7.5 3.225 0.051
7.6 4.060 0.081
7.7 5.112 0.129
7.8 6.435 0.205
7.9 8.101 0.324
8.0 10.199 0.514
Inhibition of the anaerobic digestion by ammonia NH3
0
10
20
30
40
50
60
0 50 100 150 200 250
ammonia [mg/l]
inhibition [%]
ammonia
KI = 210 mg/l
[ ][ ]
[ ][ ]pH pK
HCOCO
pKNHNHs C s N= + = +
−
+, ,log log3
2
3
4
[ ][ ]pH pK
cc
A
HA
= + log
With the Henderson‐Hasselbalchen equatation a relation between the dissociation constant, the concentrations and the pH‐value could be built:
Because the ammonium content in the digested sludge is proportional to the hydrogen‐carbonate content [NH4
+] = [HCO3ˉ ], the ammonium content could be defined from the CO2‐content of the gas
Henderson‐Hasselbalch‐equation
pAT
B C TKs N, *= + −
temperature dependency of pKs,N
[ ]CO K p K p p cH CO CO H CO H O CO2 2 2 2 2 2= = −, ,* *( ) *
pHNHCO
NHNH
= +⎡
⎣⎢
⎤
⎦⎥ = +
⎡
⎣⎢
⎤
⎦⎥
+
+6 31 8 954
2
3
4, log , log
[ ] [ ]log , logNH pH CO4 26 31+ = − +
[ ] [ ]log , logNH pH NH3 48 95= − + +
The degree of CO2‐saturation can be calculated with the Henry‐coefficient and the CO2‐partial pressure as:
If the ph‐value is known, the NH4+ and the NH3‐content
could be defined by changing the term:
Henderson‐Hasselbalch‐equation
substrate additionweighing mass
gas production
gas quality
control spezific gas production no need for actionOK
no need for actionOK
moresubstrate addition
OK
calculation undissociated acidcalculation undissociated ammonia
OK
stop substrate addition
temperature no need for actionOK
no heat
to heat
< reference
> reference
measure : acetic acid‐concentration
measure : CO2‐concentration
measure :propionic acid‐concentration
measure : pH‐value
digester control
< reference
< reference
< reference