€¦ · XLS file · Web viewProcess Control / Control Plan Frequency of Checks Process action plan Person Responsible Due Date IPF #1 Gage Diameter Form Tube #210 ø30.00 ± 1.00

FC-QAD-FM-0043 Rev. 1

Age

nda

Item

s

Initial Kick off meeting Readiness Review Meeting 1 Readiness Review Meeting 2 Readiness Review Meeting 3 Post Launch Review

Discipline - Title Name 5/1/2014 5/31/2014 6/30/2014 7/30/2014 10/11/2014

This tab is to be filled in by Fisher

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FC-QAD-FM-0043-Supplier AQP Tracking ReportRev. 1

"SUPPLIER AQP PROGRAM STATUS REPORT"

Red 0 Project Title Calculation Date:

Yellow 0Fisher to fill in. 5/10/2023

Green 0 SUPPLIER NAMEFisher to fill in.

Kick-off Date: 5/1/2014 Review Performed by:

INITIAL SUPPLIER KICK-OFF REVIEWProgram Definition

Manufacturing Plant(s):Address City State Country Zip Code

Supplier to fill in.Form can be modified to cover added items as needed.

Part Numbers: Part Description Parts per Vehicle

Material0 0Supplier to fill in.

Prints reviewed at meeting.

Vehicle Product Planning Volume (PPV)

Capacity Planning Volume (CPV): Hours

Per DayWork Days Per

Week

Any outside/secondary

processing / CQI's - Detail

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Team Members

NAME EmailQuality Manager Supplier to fill in Fisher Job #1 DateQuality Engineer JIT Job #1 Date

Plant Manager Fisher PPAP 9/1/2014 Need to change as neededMaterials Manager O.E.M. Job #1 Date 11/1/2014Program Manager

Item #

Status

Element Targeted Date Reviewed With Comments

Red

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1.0 In presentation

2.0 In presentation

3.0

4.0

5.0 6/18/2014

6.0 Establish PPAP Date 7/2/2014

6.5 IPF Review

7.0

Phone Number

Element Reviewed

Program Defined / Statement of RequirementsFisher Milestones reviewedSupplier Time Line ReviewedEstablish First Hits off production tooling dateEstablish Run @ Rate Date

Establish Readiness Review Dates

FC-ENP-FM--0005 Rev 2

CONTROL PLAN SPECIAL CHARACTERISTICS

Fisher Dynamics Special Characteristic MatrixControl Plan Key Contact / Phone Date (Orig.) Date (Rev)

Part Number / Latest Change Level Core Team Customer Engineering Approval Date

Part Name / Description Supplier / Plant Approval Date Customer Quality Approval Date

Supplier / Plant Supplier Code Other Approval Date (if Req'd.) Other Approvals Date

Item # Characteristic Description Machine Specification / Tolerance GR&R mean std dev. Ppk Pp Variable vs. Attribute Data in Production Process action plan

IPF #1Gage Diameter

Form Tube #210ø30.00 ± 1.00 mm 92 1 10.25% 30.05 0.036 1.67 1.852 Caliper Check at Set-UP / 1 part per Hour Variable Data Improve Clamping Blocks to reduce % GR&R John Smith 25-Dec

SUPPLIER NOTES / COMMENTS:

Key Classifications (Class): S/C = Safety Compliance, KPC = Key Product Characteristic, PQC = Product Quality Characteristic, FF = Fit and Function, IPF = Important Product Feature, CC = Critical Characteristic, SC = Significant Characteristic

PFMEA - Follow Current Edition of AIAG Potential Failure Mode and Effect Analysis - FMEA For Severity, Occurrence, and Detection Ratings

Op. # & Decription

Process FMEA RPN

Con Pln Page

Process Control / Control Plan Frequency of Checks

Person Responsible

Due Date

ExampleExample ExampleExample

Prototype

Pre-Launch

Production

P17

EP - ERROR PROOFING -- No nonconforming parts can be made and/or passed.

A18

OP NUMBERS SHOULD CONFORM TO PROCESS FLOW. LIST ALL SUB ASSY FIRST AND THEN FINAL ASSY.

C18

LIST EACH CHARACTERISTIC THAT COMES OUT OF THAT PROCESS STEP

I18

Print Tolerance


0

Supplier AQP Open Issues List 0 0

Fisher to fill in. 0 Date Upated:

Action Action / Deliverable

Remarks Issue No.

Customer Issues

Engineering

Program Management

Manufacturing

Sales

Quality

Purchasing

Issue datemm/dd/yy

Responsible person

Target datemm/dd/yy

Close-out date

mm/dd/yy

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Yellow 0Fisher to fill in.

5/10/2023


1st Readiness Review 5/31/2014 Review Performed by:

1st READINESS REVIEW

Item #Status

Element Reviewed With Comments

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1.0 Supplier Time Line Reviewed

2.0

3.0

4.0 IPF Matrix reviewed

5.0 PFMEA Reviewed

6.0 Control Plan Reviewed

7.0

8.0 Lot Traceablility reviewed

9.0 IMDS Status verified

10.0

Element Reviewed

Drawing Reviewed confirmed Revision level

Process Flow Diagram reviewed with IPF Call-outs

Gage Requirements Established and Gage R&Rs scheduled for all IPF's

Pre-Launch Containment Plan Established (GP12)

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5/10/2023


2nd Readiness Review 6/30/2014 Review Performed by:

2nd READINESS REVIEW

Item #

Status


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2.0

3.0

4.0 IPF Matrix reviewed

5.0 PFMEA Reviewed

6.0 Control Plan Reviewed

7.0 Gage Status Reveiwed

8.0 Lot Traceablility reviewed


10.0

Element Reviewed


Process Flow Diagram reviewed with IPF Call-outs

Pre-Launch Containment Plan Established (GP12)

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5/10/2023


3rd Readiness Review 6/18/2014 Review Performed by:

3rd Readiness Review RUN @ RATE

Item #

Status


Red

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en


2.0

3.0

4.0

5.0 Line Walk PFMEA

6.0 Line Walk Control Plan

7.0

8.0 Validate Lot Traceability


10.0

11.0 Review Launch Containment

12.0

13.0

Element Reviewed


Line Walk Process Flow Diagram with IPF Call-outs

IPF Matrix Walk Capability Results

Review Gage R&R results for all IPF's

Review 6 piece dimensional reuslts

Validate Poke-yokes and Red Rabbits

PPAP Package Review, validate with "Program Evidence Book"

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5/10/2023


Post Launch Date 10/11/2014 Review Performed by:

Post Launch Review 30 Days after Job #1

Item #

Status


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1.0

2.0

3.0

4.0

Element Reviewed

Review Containment Results (GP12)Review any Quality Concerns via 8'DReview any potential Engineering changesRelease from Containment status (GP12)


Program Evidence Book

Section Title Complete1. Print / Design Records

2. Process Flow Diagram / IPF Process Flow

3. PFMEA

4. Control Plan

5. IPF Map

6. Dimensional Results

7. Operator Instructions

8. Inspection Instructions / Results / Plex

9. Gage Instructions

10. Packaging; Incoming / Bulk / Outgoing

11. Master Sample Production Parts

12. Poke-Yokes / Red Rabbits

13. Training

14. Maintenance book / Log

15. Preventive Maintenance Plan

Initial supplier Kick-off reviewReview Program Timing & MilestonesReview Supplier Time – Line( Updates to be submitted to Fisher Program Managers at established intervals)Establish first hits off production tool dateEstablish Run @ Rate DateEstablish PPAP Submission DateEstablish timing for Readiness Reviews

First Readiness Review (30 Days after Initial Supplier Kick-off Review)Review Quality DocumentsProcess Flow Diagram with IPF Call-outsIPF MatrixPFMEAControl PlanGage Requirements & Gage R & R for IPF call-outsLot TraceabilityIMDS StatusPre-Launch Containment (GP12 required 30 days post Job # 1)

2nd Readiness Review (30 Days Prior to PPAP Due Date)Review Quality DocumentsProcess Flow Diagram with IPF Call-outsIPF MatrixPFMEAControl PlanGage Requirements & Gage R & R for IPF call-outsLot TraceabilityIMDS StatusPre-Launch Containment(GP12 required 30 days post Job # 1)


3rd Readiness Review (Run @ Rate)Review Quality DocumentsLine Walk Process Flow Diagram with IPF Call-outsIPF Matrix Walk Capability ResultsLine Walk PFMEALine Walk Control PlanReview Gage R & R results for IPF call-outsValidate Lot TraceabilityIMDS StatusReview 6 pieces dimensional resultsPre-Launch Containment(GP12 required 30 days post Job # 1) PPAP Package Review

Post Launch Review 30 Days after Job # 1 ( can be performed on-site or via conference call)Review Containment (GP12 results)Review any quality concerns via 8’DRelease from Containment requirement

Initial supplier Kick-off reviewReview Program Timing & MilestonesReview Supplier Time – Line( Updates to be submitted to Fisher Program Managers at established intervals)Establish first hits off production tool dateEstablish Run @ Rate DateEstablish PPAP Submission DateEstablish timing for Readiness Reviews

First Readiness Review (30 Days after Initial Supplier Kick-off Review)Review Quality DocumentsProcess Flow Diagram with IPF Call-outsIPF MatrixPFMEAControl PlanGage Requirements & Gage R & R for IPF call-outsLot TraceabilityIMDS StatusPre-Launch Containment (GP12 required 30 days post Job # 1)



3rd Readiness Review (Run @ Rate)Review Quality DocumentsLine Walk Process Flow Diagram with IPF Call-outsIPF Matrix Walk Capability ResultsLine Walk PFMEALine Walk Control PlanReview Gage R & R results for IPF call-outsValidate Lot TraceabilityIMDS StatusReview 6 pieces dimensional resultsPre-Launch Containment(GP12 required 30 days post Job # 1) PPAP Package Review

Post Launch Review 30 Days after Job # 1 ( can be performed on-site or via conference call)Review Containment (GP12 results)Review any quality concerns via 8’DRelease from Containment requirement