ˆ ˆ˙ ˆ ˘ · Phone: + 91 – 2135 – 614200 , Email- [email protected] Website: ˘ ˇ ˆ ˆ ˆ ˙˙ ˆ ˆ ˝ ˛ ˘ ˚ ˜ ˙˙ ˆ ˆ ˆ ˘ ˙˙ ˆ ˆˆ ! "ˆ ˆ ˘ # ! ˆ

Demag Cranes and Components (India) Pvt. Ltd.

Head Office Gat No:-330,332,333,334, Nanekarwadi (Chakan), Tal–Khed, Dist–Pune. Pin-410501 Phone: + 91 – 2135 – 614200 , Email- [email protected]

Website: www.demagcranes.co.in

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It’s functionality and reliability that countDR-Bas rope hoist

Innovation

2011

2

Demag Bas products robust, durable technology

Demag Cranes & Components is a world leader offering solutions for material flow, logistics and industrial drive solutions with subsidiaries and production facilities worldwide – including India.

The range of products includes:■■ hoists■■ cranes■■ drive technology■■ services.

We place uncompromising priority on meeting customers‘ needs, so that our products and services can be seamlessly integrated into each customer‘s value creation process.

Bas products – functionality driven by German engineeringWe have developed our Demag Bas products specifically with the world‘s emerging markets in mind. The uncom-promising func tionality and quality of these products have been designed to meet the high standards you have come to expect of German engineering.

In particular, Demag Bas products are:

■■ functional and reliable■■ tough and robust■■ safe and durable■■ economical to run■■ simple to operate■■ easy to maintain.

EUDR-Bas standard-headroom travelling hoist, one of four universal travelling hoist designs made by Demag Cranes & Components

40

641

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The DR-Bas rope hoist with load capacities of up to 12.5 t is a Demag hoist that stands head and shoulders above other products in this class due to its key features:

■■ low wear■■ long service life, technically categorised in accordance with FEM

■■ specification based on national and international engineering standards

■■ many unique features to ensure safe, reliable and economical operation

■■ good value for money.

DR-Bas rope hoist –functional and reliable

FDR-Bas foot-mounted hoist

Outstanding versatilityWith no less than four designs and three sizes, DR-Bas is a universal hoist unit which is the preferred choice for a wide variety of crane and industrial applications:

■■ for new investments ■■ for replacing used, end-of-life equipment.

EKDR-Bas low-headroom travelling hoist

EZDR-Bas double-rail crab

Four types are available to ensure maximum flexibilityCustomers can choose from the following types:

■■ monorail hoists■■ EUDR-Bas standard-headroom travelling hoist

■■ EKDR-Bas low-headroom hoist■■ EZDR-Bas double-rail crab■■ FDR-Bas foot-mounted hoist.

EUDR-Bas standard-headroom travelling hoist

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651-

1

40

650

-1

40

652-

1

40

653

-1

EUDR-Bas standard-headroom travelling hoistfor use in restricted spaces

4

With a choice of two travelling hoists ■■ EUDR-Bas standard-headroom travelling hoist and

■■ EKDR-Bas low-headroom hoist crane owners benefit from two travelling hoists for single-girder overhead travelling cranes and suspension monorails.

If individual deployments or conditions change over time, each of these types can quickly and easily be converted to the other – an EUDR-Bas becomes an EKDR-Bas and vice versa.

Drop-stop arrangement with an integrated guide roller and buffer makes the travel motion of these monorail travelling hoists particularly safe

At a glance

■■ For particularly restricted spaces■■ Drop-stop arrangement with an integrated guide roller

■■ Conversion to EKDR-Bas possible

■■ Load capacities up to 12.5 t

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651-

14

06

41-1

5

EKDR-Bas low-headroom travelling hoistallows optimum utilisation of space

Two of the four universal wheels are driven – one driven wheel is shown in close-up

Travelling hoistsBoth travelling hoists have two of their four flangeless universal wheels driven, ensure low-noise and low-wear motions due to their guide rollers and provide:

■■ stepless adjustment to the required flange width across a wide range

■■ precise and reliable travel even under arduous conditions, for example, if the runway is dusty or irregular.

At a glance

■■ Excellent approach dimensions thanks to compact design

■■ Optimum utilisation of the space available

■■ Particularly favourable hook paths■■ Drop-stop arrangement with an integrated guide roller

■■ Conversion to EUDR-Bas possible■■ Load capacities up to 12.5.

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650

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060

8-3

2

3

EZDR-Bas double-rail travelling hoist – handling heavier loads with ease

Apart from the two different monorail travelling hoists, Demag Cranes & Components also supplies the EZDR-Bas double-rail crab for applications involving double-girder cranes:

■■ increased loads■■ larger spans.

Handling large loads with a double-girder overhead travelling crane, in a plant manufacturing wind turbines

6

At a glance

■■ Excellent approach dimensions thanks to compact design

■■ Makes optimum use of headroom

■■ Particularly favourable hook paths■■ Standard track gauge dimensions of 1,400 mm, 2,240 mm and 2,800 mm

■■ Anti-derailment and lift-off protection

■■ Load capacities up to 12.5 t.

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054

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065

2-1

3

FDR-Bas foot-mounted hoist – the direct solution for installation in cranes and for plant engineering

7

The foot flanges of the FDR-Bas foot-mounted hoist are designed in such a way that they can be attached on any of three side surfaces to facilitate direct fitting. Rope lead-off in virtually any direction meets all the needs of customers in crane and plant engineering.

The universal mounting options enable trolley parts and foot brackets to be attached to the unit

At a glance

■■ Can be integrated direct into prepared structures or special crabs

■■ Can be used in two mounting positions, each with one rope lead-off direction

■■ Can be attached on three sides■■ Load capacities up to 12.5 t.

402

60-4

40

653

-1

40

654

8

DR-Bas rope hoist technologyeconomical to run, simple to operate

Cylindrical-rotor motor■■ Low-vibration, quiet running characteristics

■■ Thermal contacts to protect against overheating

■■ Designed for extended operating periods, classified in accordance with FEM

■■ Type of enclosure: IP 54.

Gearbox■■ Three-stages, helical ■■ Quiet running characteristics

■■ Lubricated for life.

Bottom block■■ Ergonomically designed, operator friendly

■■ Simple handling thanks to:■■ two handle recesses■■ large hook with generous hook opening.

ergonomically designed

functional

safe

robust

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DC disk brake ■■ With brake release monitoring■■ Minimum safety factor of 1.8■■ Immediate response thanks to integrated brake module.

Rope drum and guide■■ Generously dimensioned drum ■■ Precisely machined rope grooves■■ Rope guide made of tough plastic■■ Reliable operation even in critical environments:

■■ rope lead-in via hardened pressure rollers mounted in anti-friction bearings

■■ inclined pull up to 4° without touching the rope guide.

Electrical equipment

■■ Completely modular and easy to access

■■ Conventional contactor control■■ A Siemens module controls the timer functions

■■ Electrical enclosure with IP 54 protection.

Overload protection■■ Electronic, pin integrated in rope retaining crosshead

■■ Evaluated in the central electrical system.

Geared limit switch■■ Safe, reliable and durable:

■■ switches off hoist unit at limit positions

■■ emergency cut-off in the upper and lower positions as standard and additional safety thanks to fast-to-slow cut-off

■■ operating limit switch function as an option.

Control pendant■■ Ergonomically designed, operator friendly

■■ Complies with local regulations:

■■ type DST, cable-connected■■ two sizes, 7 and 9■■ for two speeds■■ plug-in control cable.■■ strain relief cords are vulcanised to withstand the stresses of tough day-to-day use.

reliable

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Size Load capacity[t]

Hook path[m]

Lifting speed[m/min]

Group of mechanisms

FEM / ISO

Load capacity[t]

Hook path[m]

Lifting speed[m/min]

DR-Bas 3

4/1 2/1

2

61015

6/1

4m / M7 1

12 2030

12/22.5 3m / M6 1.25

3.2 2m / M5 1.6

4 4.5/0.8 1Am / M4 2 9/1.5

DR-Bas 5

4/1 2/1

3.2

61015

6/1

4m / M7 1.6

122030

12/24 3m / M6 2

5 2m / M5 2.5

6.3 4.5/0.8 1Am / M4 3.2 9/1.5

DR-Bas 10

4/1 2/1

6.3

61015

5/0.8

4m / M7 3.2

122030

10/1.78 3m / M6 4

10 2m / M5 5

12.5 4/0.7 1Am / M4 6.3 8/1.4

DR-Bas rope hoist – planning made easy

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Online planning toolDR-Bas Designer, our online planning tool, will support you with project engineering of crane systems using DR-Bas rope hoists. The professionally designed and, as a result, intuitive user interface ensures that you will quickly and easily find the right solution to meet your needs.

You can download corresponding CAD files from our website and integrate them into your plant design drawings.

You can access DR-Bas Designer via the Demag Shop:www.demag-shop.com

Just a mouse-click away: CAD files for integrating in your plant design

Technical data

■■ Cross-travel speed: 5/20 m/min■■ Flange width ranges: 200 – 410 mm (for EUDR-Bas, EKDR-Bas travelling hoists)

■■ Voltage: 380 – 415 V, 50 Hz■■ Control voltage: 48/110 V, 50 Hz

■■ Type of enclosure: IP 54

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9-2

3

Demag Bas crane sets –perfectly matched components

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DR-Bas rope hoists are also an integral part of complete Demag Bas crane sets which include, apart from the travelling hoist, these components:

■■ crane end carriages■■ travel units ■■ complete electrical equipment for crane and hoist unit.

The standardised crane components in Bas crane sets can be individually combined and used equally well for:

■■ suspension cranes■■ single-girder overhead travelling cranes

■■ double-girder overhead travelling cranes.

Every single component of a Bas crane set reflects Demag‘s holistic capabilities in crane technology, including the assembly process, which is particularly user friendly and follows plug-and-play principles.

All units are matched to work together: Bas crane sets work on the plug-and-play principle

Bas crane sets: preconfigured and conveniently packaged

DrivesDemag Cranes & Components provides a comprehensive range of drive solutions for crane and hoist travel in connection with Bas crane sets.

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Preserving the value of your investment –Service for DR-Bas rope hoists

Easy to maintainThe DR-Bas is a very reliable, modular rope hoist. Maintenance and repair – whether on complete units or individual components – are quick and easy on this quality product designed and built to European standards.

Reliable spare parts supplyDR-Bas spare parts are supplied:

■■ quickly and flexibly through our tight network of branch offices and partners

■■ absolutely reliably for many years

■■ at particularly attractive value-for-money prices.

Demag Cranes & Components (India) Pvt. Ltd.Gat No 330, 332, 333, 334, Nanekarwadi (Chakan)Tal-Khed, District Pune - 410501 IndiaPhone: +91 2135 614200 Fax: +91 2135 614300 Email: [email protected] 09

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If you do not do your own maintenance, service and repair, Demag‘s Service engineers with their technical experience and skills are ready to help quickly and efficiently.

Customer service, including fast reaction times secure highest availability

Documents

ˆ ˆ˙ ˆ ˘ · Phone: + 91 – 2135 – 614200 , Email- [email protected] Website: ˘ ˇ ˆ ˆ ˆ ˙˙ ˆ ˆ ˝ ˛ ˘ ˚ ˜ ˙˙ ˆ ˆ ˆ ˘ ˙˙ ˆ ˆˆ ! "ˆ ˆ ˘ # ! ˆ