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© Copyright 2009 Kevin W. Smith & Unilever R&D Colworth All text, data, images, backgrounds and graphics in this presentation (except where noted) are copyrighted by Unilever R&D Colworth, Sharnbrook, MK44 1LQ, UK. Use or copying in any way or any format of this presentation or any part of it is strictly prohibited without prior written permission from the copyright holder. All Rights Reserved. Note: this lecture is a summary of presentations made at the “Palm Oil: The Sustainable 21 st Century Oil” conference organised by the Lipids Group of the SCI in March 2009. As such, the opinions expressed are not necessarily those of Unilever, but those of the presenters.

© Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

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Page 1: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

© Copyright 2009 Kevin W. Smith & Unilever R&D ColworthAll text, data, images, backgrounds and graphics in this presentation (except where noted) are copyrighted by Unilever R&D Colworth, Sharnbrook, MK44 1LQ, UK.Use or copying in any way or any format of this presentation or any part of it is strictly prohibited without prior written permission from the copyright holder.All Rights Reserved.

Note: this lecture is a summary of presentations made at the “Palm Oil: The Sustainable 21st

Century Oil” conference organised by the Lipids Group of the SCI in March 2009. As such, the opinions expressed are not necessarily those of Unilever, but those of the presenters.

Page 2: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil Palm Oil –– The Sustainable 21The Sustainable 21stst Century OilCentury Oil

Kevin W. SmithLipid Technology, Centre of Excellence Structured EmulsionsUnilever R&D Colworth

[email protected]

Photo: MPOB

Page 3: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil – The Sustainable 21st Century Oil

• The Lipids Group of The Society of Chemical Industry

• Sponsors:• Malaysian Palm Oil Board• Malaysian Palm Oil Council

• Royal Society, London

• 23rd-24th March 2009

Page 4: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Conference Programme

Page 5: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Monday 23rd March

Univ. of Glamorgan, UK

Denis Murphy8. Future prospects for palm oil in the 21st century: Biological and related challenges

Doll Shipping Consultancy, UK

Fred Doll7. Recent Trends: Vegetable oils and Tanker Markets

Loders Croklaan, USAGerald McNeill6. Palm Oil prospects in the USA

Grupo Agropalma, Brazil

Marcel Brito5. Sustainable palm Oil Developments in Brazil

New Britain Palm Oil, UK

Andrew Worrall4. Sustainability & New Britain Palm Oil

IPOB, IndonesiaRosedianaSuharto

3. Sustainable Palm Oil developments in Indonesia

MPOB, MalaysiaMohd. BasriWahid

2. Sustainable Palm Oil developments in Malaysia

LMC International, UKJames Fry1. The challenges facing palm oil in the 21st century

Page 6: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Tuesday 24th March

Greenpeace, UKMPOC, MalaysiaIPOA, Indonesia

Andy TaitYusof BasironDerom Bangun

8a. Greenpeace's view of Palm Oilb. Response from MPOCc. Response from IPOA

SwitzerlandErich Dumelin7. Life Cycle Assessments of palm oil and other vegetable oils

MPOB, MalaysiaSalmiahAhmad

6. Palm Oil Methyl Esters: Sustainable and Environmentally Friendly Feedstocks for Oleochemical and Biodiesel Industries

GermanyWolfgang Rupilius

5. Biodiesel from palm oil in comparison with other renewable fuels

De Smet, BelgiumVéroniqueGibon

4. Future prospects for Palm Oil processing

MPOB, IndonesiaNor Aini Idris3. Technological Advances in Food Formulation based on Palm Oil

MPOB, MalaysiaKalanithiNesaretnam

2. Minor components in palm oil and their health benefits

Kings College London, UK

Tom Sanders1. Nutritional Aspects of Palm Oil

Page 7: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Topic Overview

1. Palm Oil – The Past & The Future

2. Processing

3. Food Applications

4. Nutritional Properties

5. Biofuel

6. Sustainability

Page 8: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil – The Past & The Future

Page 9: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Main Vegetable Oil

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(mill

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SoybeanPalm OilRapeseed OilSunflower Oil

Page 10: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil in the USA

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Page 11: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

• Increase in yield is low compared to other oils• Harvesting inefficient, mainly due to the

difficulties in mechanisation• Non-tariff barriers

• Sustainability• Life cycle analysis criteria• Set threshold values of GHG emissions to exclude palm

• Slow development• Annual oilseeds with novel compositions can be

developed rapidly• Palm oil developments cannot keep pace

-5

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Labour Cost per Tonne of Seed

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Key Challenges

Page 12: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Biotechnology

• Increase yield• Tailor fatty acid composition

• Issues of IP• Fractionation better route

• Time to fruit means slow development• Biotech tools can speed it up

• Clonal propagation• Transgenics• DNA marker assisted selection• Genomics

Page 13: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Processing

Page 14: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil Processing

• Quality of prime importance• Fresh, unbruised fruit• Handled carefully• DOBI

• Refining• Mainly physical• Deodorisation critical

• Fractionation• Range of fractions available• Blends enable wide range of properties

• Enzyme processing• Cocoa butter equivalents

Page 15: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Food Applications

Page 16: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Palm Oil Flexibility

0102030405060708090

100

10 15 20 25 30 35 40 45 50

Temperature (°C)

Sol

id F

at C

onte

nt (%

)

Palm Oil

Palm Olein

Palm Mid Fraction

Palm Stearin

Page 17: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Wide Range of Food Products

• Hard / soft margarine• Ice cream• Bakery shortenings• Vegetable ghee• Non-dairy creams• Chocolate spread• Confectionery coating fats• Frying oil• Vegetable fat cheese

Page 18: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Nutritional Properties

Page 19: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Fatty Acids

Mensink RP, et al., Am J Clin Nutr 2003:77 1146-1155

Replacing 1% carbohydrate isoenergetically

Page 20: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Replacing 5% carbohydrate isoenergetically• Analysis of 11 cohort studies

Fatty Acids

Jakobsen M, et al., Am J Clin Nutr 2009:89 1-8

Page 21: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Comparison with other fats

Zhang J, et al., J Nutr 1997:127 5098-

Hypothesis: saturated in sn-2 position is bad!

Page 22: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Minor Components

• Palm oil contains about 1% phytonutrients

40-70 ppmPolyphenols

10-80 ppmCo-enzyme Q10

20-100 ppmPhospholipids

250-800 ppmSqualene

300-620 ppmPhytosterols

500-1000 ppmCarotenoids

600-1000 ppmTocopherol, tocotrienol(Choo et al. 2008)

Page 23: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Biofuel

Page 24: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Biodiesel

• Various types• Fatty acid methyl ester (FAME)• Vegetable oil methyl ester (VOME)• Palm olein + mineral diesel (Envodiesel)• Diesel from biomass (Sun Diesel)• Hydrocarbons from oils/fats (Renewable Diesel and NExBTL)• FAME, triglycerides & bioethanol (Tessol)

• Biodiesel yield• 1 ha of palm oil yields about 3750 L• For equivalent volume, rapeseed needs 6.8 ha, soybean 9.4,

sunflower 7.5• Annual car mileage / ha:

– Soyabean 8,000 km– Jatropha 45,500 km– Palm 109,000 km

Page 25: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Sustainability

Page 26: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Roundtable on Sustainable Palm Oil (RSPO) established just over 5 years ago

• Several plantations now certified as meeting Principles & Criteria of RSPO

• First shipment of certified Sustainable Palm Oil arrived in Rotterdam in November 2008

Page 27: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Greenpeace View

• Priority to reduce GHG emissions• Energy production• Transportation• Deforestation

• Targeted Indonesia as 3rd largest source of GHG• Deforestation• Peatland exploitation

• Palm oil key driver for deforestation• Not against palm oil; want to work with companies to

develop solutions• Want moratorium on further deforestation

Page 28: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Greenpeace View

The best projections tell us that we have less than 100

months to alter our behaviour before we risk catastrophic

climate change.

Prince Charles Rio de Janeiro

13th March 2009

Page 29: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Greenpeace View

• RSPO• Development too slow• Existing rules not properly applied• Even certified plantations break rules

• Concern that burning biodiesel produces more harmful emissions than conventional diesel• Prioritise palm oil for food production rather than fuel

Page 30: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Palm plantations are a major source of employment• Increase income• Better housing• Education

0

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Page 31: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Palm not cultivated on designated forest reserves, etc.• Often on land converted from other crops

Malaysian Crops

0

1

2

3

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Are

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Page 32: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Brazil: conservation forest set aside with plantations• Managed/maintain conservation areas• Wildlife surveys

• Need to use land wisely• 78.2 million ha of idle or under-utilised land in developing countries

– Potential yield 288 million tonnes oil

0

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Page 33: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Palm oil is highest yielding major oil crop

• Palm oil more effective than soybean at reducing effect of global warming

0.460.600.363.66

SunflowerRapeseedSoybeanPalm Oil

21.329.39.24Palm Oil

2.563.5292.4Soybean

O2 Released (t/ha)

CO2 Absorbed (t/ha)

Planted Area(million ha)

Page 34: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Most countries have a regulatory framework controlling expansion of palm plantations

• Land (forest, peatland)• Environment• Wildlife• Employment• Endorse RSPO Principles & Criteria

• Training programmes for plantation managers• RSPO• Sustainable principles & practices

Page 35: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Contribution of palm oil to export value is increasing

0

10

20

30

40

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60

% C

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to

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Page 36: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

People – Planet - Profit

• Indonesia assert right to develop

11.863.648.5Forest area (% land)

3774049701280GNI/capita ($)

60.225.3220.6Population (million)

702426Agric. land (% land)

2423291811Land area (‘000 sq km)

9.46.41.4CO2 emissions/capita (tonnes)

UKMalaysiaIndonesia

Page 37: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Life Cycle Assessment

Parameters used:• Energy consumption• Global warming• Acidification• Eutrophication• Photochemical smog• Land use• Others, less well-defined (e.g. biodiversity)

Taking these into account, the major vegetable oils can be ranked from smallest to lowest impact:• Palm oil < soybean oil < rapeseed oil < sunflower oil

Page 38: © Copyright 2009 Kevin W. Smith & Unilever R&D Colworth · Co-enzyme Q10 10-80 ppm Phospholipids 20-100 ppm Squalene 250-800 ppm Phytosterols 300-620 ppm Carotenoids 500-1000 ppm

Summary

• Palm Oil is the Sustainable 21st Century Oil• Greater yield per hectare than other oils

– With potential to increase significantly

• Need to pursue ever stricter criteria for sustainability• Large non-forested areas available for development• Growth & processing have lower environmental impact than other

oils• Nutritionally positive• Highly flexible food oil• Most efficient oil for biofuel