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()()
()()
1953 1953
H2OCH4NH H CONH3 H2CO
()()
10% % 15%2%DNARNADNARNA
(Plasma) --
(Plasma)
-
+
+
-
+
99%
H O ()H2O2 ()
H O H2O2-
HH22OO22
/ 2 2
H O H2O2-
H2O2 2 2,
.
, . . .
H2O2-or
OHOH--
2 2
oror or(peroxide molecule) (hydroxyl (hydroxyl (OH-))
(peroxide molecule) (p )Hydroperoxyl (OOH-) molecule & hydrogen atom (H)
OOHOOH--& hydrogen atom (H)
ultra-violet (UV) light
HH
H O -
H2O2
.......
HH22OO22HH22OO
OO22. . .
water (H2O) and oxygen (O2). (O2). : :
STERRADSTERRAD
STERRADSTERRAD (H O )(H2O2)
,
STERRAD*STERRAD
8 1980 1982 1983,1983 1986 1987 1987, 1989,1991 FDA 1993 FDA 1993 Japan MOHW approval 1994 ISO 9001, CE Certification (TUV) 1995 ISO 9001, CE Certification (TUV) 1995 Intermedica Prize (France) 1995
STERRADH2O22O2
: () Plasma ()
4
H2O2 2 2
,
45O~50O
SAL = 10-6
STERRAD NX H2O22 2
1: 5: 1: (Vacuum)
5: (Vent)
5
2: 4:5
(28 or 38) 2: (Injection))
4(Plasma)
(28 or 38)
3: (Diffusion)
STERRAD Plasma Sterilization
ConsumablesASP th i t f lASP the inventor of low temperature hydrogen peroxide plasma sterilization technologyp gy
STERRAD Sterilization worldwide safe, proven and
STERRAD 100S
STERRAD 200STERRAD 50 STERRAD NX
, pexperienced plasma technology
STERRAD 100 STERRAD 200STERRAD 50 STERRAD NX
1992 1996 1999 20051997
STERRAD 100NX S t O iSTERRAD 100NX System Over view
H O H2O2
:1.
2.:3.4.
5.6.7 7.
H O H2O2
::11 1.1.2.:2.:
3.
4 4.5.6. 7.
SpauldingClassification(1968)
MedicalDeviceMedicalDeviceSterilityAssurancey
ASPsMedicalDeviceManufacturerTeam ASP [email protected]
MDMTestingProgrammdmprogram@its jnj [email protected]
STERRADSterilityGuide(SSG)STERRAD SterilityGuide(SSG)www.sterradsterilityguide.com
1 Instr ment preparation1. Instrument preparation Disassemble instruments according to the
manufacturers Instructions for Use (IFU). Remove allmanufacturer s Instructions for Use (IFU). Remove all blood, tissue and soil from instruments using an enzymatic detergent per the manufacturers IFU. Rinse y g pthe instruments thoroughly to remove any residue.
Dry all items completely and inspect each instrument forDry all items completely and inspect each instrument for proper function. Moisture on instruments will lead to cancellation of the cycle. Medical grade compressed aircancellation of the cycle. Medical grade compressed air may be used to help dry lumens and other hidden spaces.p
I t t k i I2.Instrumentpackaging:I
Instruments can be packaged for sterilization utilizing different methods.different methods.
APTIMAX Instrument Trays are recommended for use in the STERRAD System as they have been designedin the STERRAD System, as they have been designed to allow optimal diffusion of hydrogen peroxide gas around all items in the load Use APTIMAX Instrumentaround all items in the load. Use APTIMAX Instrument Tray Holders to secure instruments in the trays. APTIMAX Instrument Trays can be enclosed in eitherAPTIMAX Instrument Trays can be enclosed in either polypropylene wrap or in Tyvek Pouches with STERRAD Chemical Indicators.
A th tArthroscopyset
Cystoscopy set Hysteroscopy set
2 Instr ment packaging II2. Instrument packaging: II Container systems tested and cleared for use in
STERRAD Systems, such as ASP SteriTiteSTERRAD Systems, such as ASP SteriTite Containers,* may be useful for processing typical instrument sets.
Place a STERRAD Chemical Indicator (CI) Strip inside each container system or tray prior to wrapping toeach container system or tray prior to wrapping to provide confirmation that the instrument has been processed.processed.
I t t k i III2.Instrumentpackaging:III
Iftheinstrumenttrayhasbeenwrappedinpolypropylenewrap,securethewrapwithSTERRADSEALSURETape.wrap,securethewrapwithSTERRAD SEALSURE Tape.ThetapecolorwillchangefromredtogoldChemicalIndicator(CI)orlighterduringthesterilizationcycle,( ) g g y ,indicatingthatthetrayhasbeenexposedtohydrogenperoxide.p
Singleinstrumentsmaybeplacedinpeelpouches,enablingeasyidentificationofpouchcontents.Peele a g easy de ca o o pouc co e s. eepouchesshouldnotbeplacedinsidewrappedtrays.
I t t k i IV2.Instrumentpackaging:IV
TyvekPoucheswithSTERRADChemicalIndicatorsaremadeofTyvek,whichispermeabletohydrogenperoxidemadeofTyvek ,whichispermeabletohydrogenperoxidevaporandprovidesamicrobialbarrier.
ASTERRADChemicalIndicatorStripshouldbeplacedASTERRAD ChemicalIndicatorStripshouldbeplacedinsideeachpouch.
WritingthecontentsontheSTERRADSEALSURE WritingthecontentsontheSTERRAD SEALSURE ChemicalIndicator(CI)Tapemayassistwith
id tifi ti fth h t tidentificationofthepouchcontents.
L di th t ili3.Loadingthesterilizer
Multiplepeelpouchesshouldbeplacedonedgeinsideanuncoveredtray.Pouchesshouldbeplacedinthetraysouncoveredtray.Pouchesshouldbeplacedinthetraysothattheclearsideofonepouchfacestheopaquesideofthenextpouch.Asinglepeelpouchshouldbeplacedflatp g p p pontheshelfwiththeTyveksidefacingup.
Provideatleast1inch(2.5mm)ofspacebetweentheProvideatleast1inch(2.5mm)ofspacebetweentheelectrodeandthetopoftheload,1inchbetweenpackagesintheloadand1inchbetweentheelectrodeandthesidese oad a d c e ee e e ec ode a d e s desoftheload.Placetraysflatonthesterilizershelvesinasinglelayer.Donotstacktrays.g y y
D t th f ll iDonotprocessthefollowing
Itemsmadeofmaterialscontainingcellulose,suchascotton paperorcardboard linens hucktowels ascotton,paperorcardboard,linens,hucktowels,gauzesponges,oranyitemcontainingwoodpulp
Singleuseitems InstrumentswithlumensthathavenotbeenInstrumentswithlumensthathavenotbeencompletelydriedI di b i i l i i Itemswrappedinbarriermaterialcontainingpaper
Foampadsininstrumenttrays
Whenloadingthesterilizer,DOWhenloadingthesterilizer,DONOT:
Stack instrumenttraysStac st u e t t ays Placeinstrumenttraysonedgeinordertofitmoreitemsinthesterilizer
Insertthesterilizershelfupside down Insertthesterilizershelfupsidedown Configuretheloadsothatmetalginstrumentsareincontactwiththewallsordoorofthesterilizerdoorofthesterilizer
Instrument life -- Cutting edgeControl
Instrument life Cutting edge
Adson Ganglion Scissors
0 10.1 mm
STERRAD* - 30 - 30
Sterility Assurance Level (SAL)
SterilityAssuranceLevel(SAL) SterilityAssuranceLevel(SAL)
SAL 10x106SAL
SterilityAssuranceLevels66100000010000005544
1000001000001000010000
332211v
ivor
svi
vors 10001000
1001001010 11
0011o
f Sur
vof
Sur
v 101011
0 10 1 1/ 101/ 10--11--2233u
mbe
r um
ber 0.10.1
0.010.010 0010 001
1/ 101/ 101/ 1001/ 100
1/ 10001/ 1000--33--4455
Nu
Nu 0.0010.001
0.00010.00010 000010 00001
1/ 10001/ 10001/ 10,0001/ 10,0001/ 100 0001/ 100 000--55
--6600
0.000010.000010.0000010.000001
TimeTime
1/ 100,0001/ 100,0001/ 1,000,0001/ 1,000,000
00 Time Time Heat/Gas/ChemicalHeat/Gas/Chemical
(106)((
))
EO EO
3hrs~6hrs 24~47 20~25
12hrs
0 5~1hr
0.5~1hr
, ,
1
15hrs~18hrs 24~47 20~85
1. , ,
10,
2. , FDA
53~55 45~50 132~134
CDC,
CJD
1. NaOHNaOCl 1
CJD
(/
)
1341
2. (NX)
(Descending Order of Resistance to Germicidal Chemicals)
BACTERIAL SPORESBACTERIAL SPORES STERSTER
CJDBACTERIAL SPORESBACTERIAL SPORES
Bacillus subtilisBacillus subtilisClostridium sporogenesClostridium sporogenesMYCOBACTERIAMYCOBACTERIA
STERSTERHLDHLD
ILDILDMYCOBACTERIAMYCOBACTERIAMycobacterium tuberculosis var. bovisMycobacterium tuberculosis var. bovis
NONLIPID OR SMALL VIRUSESNONLIPID OR SMALL VIRUSES LLDLLDNONLIPID OR SMALL VIRUSESNONLIPID OR SMALL VIRUSESPolio virus rhinovirusPolio virus rhinovirus
FUNGIFUNGI
LLDLLD
FUNGIFUNGI
Trichophyton CandidaTrichophyton CandidaCryptococcusCryptococcus
VEGETATIVE BACTERIAVEGETATIVE BACTERIA
Pseudomonas staphylococciPseudomonas staphylococcienterococci (MRSA, VRE)enterococci (MRSA, VRE)
LIPID OR MEDIUMLIPID OR MEDIUM--SIZED VIRUSESSIZED VIRUSES
HBV, HIV, HSV, HCVHBV, HIV, HSV, HCVEBOLA CMVEBOLA CMV
1 1. ---
2. ()
3. --
H O H2O2
::1 1.
2.2.::2.2.::3.
4 4.5.6. 7 7.
DoubleDoorOptionDoubleDoorOption
O Oneway
H O H2O2
::1
50C241.
2.:
4
33..4 4.5.6. 7.
24~42 --
40
H O H2O2
::1 1.2.:
3.
44 44..5.6. 7.
5 10 10 15 5~10 10~15
26~28 5 26 28 5
10~15
5
31~38 30~40
EO H2O2
(50)
2 4 2,000,000 1 500,000 1,500,000
2 4 2,000,000 1 500,000 1,500,000
EO24
2 4 2,000,000 1 500,000 1,500,000,,
2 4 2,000,000 1 500,000 1,500,000
2 4 2,000,000 1 500,000 1,500,000
,,, , , , ,
2 4 2,000,000 1 500,000 1,500,0004~6
12,000,000 3,000,000 9,000,000
1 O24 1. EO24,,,,, , ,4~6
2 62. , 6, ,,,, ,,
H O H2O2
::1 1.2.:
3.
4.4.
55..6. 7 7.
:Justintime EO/:EO/: :7~14 :
Tyvek1. 2. 3 3. 4.
H O H2O2
::1 1.2.:
3.
4.4.5.
66 66. . 7.
FDA 106()
1.(FDA)( )2.(MOHW)
H O H2O2
::1 1.2.:
3.
4.4.5.6 6.
77..
N t kC ti itNetworkConnectivity Customershavetheoptiontoconnect
theirSTERRAD100NXSystemtoaremotePCornetworkviaanEthernetremotePCornetworkviaanEthernetconnectiononthesterilizer.
Abilitytoelectronicallymaintaincyclerecordsanddownload&viewyonesecondcycledata.
Allowsforeasyuploadofinstrumentinventorytocreatemenuforloadentrydatalist Eliminatesneedtoentrydatalist.Eliminatesneedtohandwriteloadlist.
I d d tM it i S tIndependentMonitoringSystem IMS ISO14937 6.3.4 AnOptionalIMSisavailable.p
AnIMSisacombinationofprocessmeasurementinstrumentation,softwareandrecordingdevicethatduplicatesthesterilizercontrolsysteminstrumentationduplicatesthesterilizercontrolsysteminstrumentation.
Thereare9sensorsincludedintheIMSkit.Thereare9sensorsincludedintheIMSkit. 3sensorsmonitorpressure,5monitortemperatureand1monitorsplasmapower.
IMS 9 35 1
1.:
1 ISO90011.ISO90012.TUVCE)
3.(Intermedica Prize)
2.:,
3.EO/FO
CASNo.:00075-21-8:(Ethylene oxide)
:1., 2.
:1.,
2 : 3.4.
2., 3.,,4.:
CASNo.00050-00-0:( F ld h d )
:1.
:1., ( Formaldehyde)
:2., 3. ,,
2.,,3.4.
5.:
CASNo.:00064-17-5 : :: (Ethyl Alcohol) :
1.2.,,
1.,
2., :
164: ,:,
EO()1,2 FO() 2 3 FO() 2,3
:
()
( )
(EO)(EO)
, CFC,,HCFC,ETO,FO:
ISO/TC MOHW : ISO/TC194.MOHW,EtO
: 1ppm.EtOFO. 1995 EtO.995
: EO,99.9%EO.OHSA1ppm ,5ppm/15minutes
: EO (1994)
: EO(1995): EO(1995) : CFC(1995) HCFC(1999) 450
EO 6 EtO 8 : EO1ppm.1995 65EtO,1998 30.
:EO (1997,4)
3 :H2OO2,3. :H OO EO
STERRAD* H2O2STERRAD* H2O2
()H2O + () O2
()H2O2
H O H2O2
:: - 24 - - ,, - &
() (Mechanical Monitor)() (Mechanical Monitor)
() (Chemical Indicator)() (Chemical Indicator)
() (Biological Indicator)( ) ( g )