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www.worldmarine.com
World Marine, LLC. is headquartered in Mobile, Alabama with a sales support office in Houston, Texas. The company has shipyards located near the Gulf of Mexico in Alabama and Mississippi, World Marine, LLC provides new construction, rig and ship repair, offshore service teams and technical services. Marine construction and repairs are accommodated by three (3) dry docks; a 20,000 ton capacity heavy lift dry dock, a 22,000 ton capacity Panamax dry dock and a 4,200 ton capacity lift dry dock. World Marine of Alabama, LLC located in Mobile has more than 4,400 feet of water frontage along the Mobile River with a channel maintained at a 44 feet depth. This facility houses two floating dry Docks; a Panamax and the other a 4,200 ton capacity. World Marine of Mississippi, LLC located in Pascagoula performs rig fabrication and repair. This facility has improved automation, a deep hole (500’ x 300’ x 60’) for thruster work and space for storage of offshore equipment. This facility utilizes the 20,000 ton capacity Dual Carrier/heavy lift dry dock for under-hull work and launches. World Marine, LLC is equipped and manned to perform tasks such as new construction, heavy fabrication, repairs, upgrades, and conversions of all types of vessels and offshore rigs.
World Marine is committed to Safety. Our facilities earned the 2014 SCA (Shipbuilder’s Council of America) Award for Excellence in Safety! Each year SCA awards this honor to shipyard members with the lowest total recordable incidence rates (TRIR) based on a quarterly injury and illness survey conducted by the Association. This is the 11th award out of 12 years. Winning this award is a testament to World Marine's commitment to safety!
World Marine has an effective company-wide safety program: • Focused management led effort to eliminate environmental, health and safety incidents
• Comprehensive permit to work/job risk assessment (PTW/JRA) Proven safety performance in the shipbuilding industry: • 2009 OSHA TRIR (1,050,843 man hours) - 0.70
• 2010 OSHA TRIR (2,406,691 man hours) - 0.75
• 2011 OSHA TRIR (1,947,478 man hours) - 0.82
• 2012 OSHA TRIR (3,686,852 man hours) - 0.81
• 2013 OSHA TRIR (1,644,313 man hours) - 0.61
• 2014 OSHA TRIR (2,109,763 man hours) - 0.19
• 2015 OSHA TRIR ( 858,529 man hours) - 0.23
SHIPBUILDER’S COUNCIL
OF AMERICA
EHS - Environmental, Health & Safety
Quality Counts
• ISO 9001:2008 Quality Management Systems Certification • Welding Experience AWS, MIL-STD 1689, TP 248, ASME codes, American Bureau of Shipping, Det Norske Veritas, Lloyd's Register • American Welding Society, AWS QCI Certified Welding Inspectors, CWI • National Association of Corrosion Engineers, NACE Certified Coatings Inspector • American Society of Nondestructive Testing, ASNT NDT Level III Visual, MT, PT, UT • GL (Germanischer Lloyd) Certified (Welding Workshop Shipbuilding) • All foremen receive training on the QA/QC Program
• Schedule and Test and Inspection Plan – TIP Master are tied together • QA involved in day-to-day production meetings • Upper management is intimately involved in the structure of QA and how the inspections, rejections, partials, etc. are handled
• Less than one half of one percent Weld Reject Rate for each year in business (Avg. 900,000 ft per year of welds inspected). • Qualified Structural, Pipe and Tubular Welding Procedures: ASME DNV Lloyd’s Register API AW ABS
CERTIFICATIONS
TRC 00584 - AL TRC 00360 - MS
World Marine of Alabama
Specializing in Ship Repair, New Construction and Conversion
Access: 26 nautical miles to open sea
Total Area: 53 acres (21 ha) Water Frontage: 4,400 ft. (1341 m) Water Depth: Channel maintained to 44 ft. (13 m) Vertical Height Restrictions: None Fabrication Area: Covered 100,000 sq. ft. (9290 m2) Outside 300,000 sq. ft. (27871 m2) Warehouse Area: Covered 50,000 sq. ft. (4645 m2)
Alabama Yard Equipment__ __ __
100t Revolving Floating Crane “The Pelican”
Cranes/Load Handling 100t Revolving Floating Crane Hydraulic Cranes—crawler and rubber tire ranging from 45t to 225t lifting capacity Overhead cranes with 10t to 60t lifting capacity for a combined 200t capacity South wing wall crane:
• 120 ft. reach with 12.5t capacity • 65 ft. reach with 40t capacity
North wing wall crane: • 80 ft. reach with 5t capacity • 25 ft. reach with 26t capacity
Full Machine Shop
Automated Panel Line
Thruster Repair
Shops/Yard Equipment Machine shop with highly skilled machinist Electrical shop Pipe shop CNC plasma/oxy burning table Covered panel line with single- sided welder and 8-head stiffener welder
World Marine of Alabama
Specializing in Ship Repair, New Construction and Conversion
Lift Capacity (maximum displacement): 22,000 tons
Length overall: 692 ft. (211m)
Length on blocks: 668 ft. (204m)
Clearance inside wing wall fenders: 118 ft. (36m)
Clearance (working area) between wing walls: 122 ft. (37m)
Standard block height: 6 ft. (2m)
South wing wall crane: 120 ft. reach with 12.5t capacity
65 ft. reach with 40.0t capacity
North wing wall crane: 80 ft. reach with 5.0t capacity
25 ft. reach with 26.0t capacity
Dry Dock 1 -- Panamax Floating Dry Dock
Lift Capacity (maximum displacement): 4,200 tons
Length overall: 240 ft. (73.2m)
Length on blocks: 240 ft. (73.2m)
Clearance inside wing wall fenders: 83 ft. (25.3m)
Standard block height: 4 ft. (1.2m)
Dry Dock 2 -- Floating Dry Dock
New Construction Capabilities
• OSV’s, LNG and Power barges, tugs, specialty vessels, ATB’s • Launch ways, panel lines, covered build areas with overhead cranes • Manufacturing processes with Primavera driven work packages • Modular construction with a high degree of pre-outfitting • Panels, sub-assemblies, assemblies, units, modules, vessel • Can support series production or one-off’s • Launch directly from rail way to dry-dock • Diesel – electric, diesel direct drive • Dimensional accuracy control • Primarily use ShipConstructor® for 3D modeling and production drawings
RYERSON PLATES & SHAPES
SUB UNIT ASSEMBLY
UNIT ASSEMBLY
PANEL FABRICATION
BARGE LOAD OUT
World Marine of Mississippi - East Bank
Specializing in Offshore Rig Fabrication, Marine Repair and Thruster Work
Access: The East Facility is 10 nautical miles to open sea Total Area: 94 acres (38 ha) Water Frontage: 2,000 LF (610 m) Water Depth: Channel maintained to 42 ft. (12.8 m) Vertical Height Restrictions: None Quayside Gantry Load Out: 1,660 ft. x 250 ft. (506 m x 76 m) Deep Hole: 500 ft. x 300 ft. x 60 ft. (152 m x 91 m x 18 m) Fabrication Area: Covered 100,000 sq. ft. (9290 m2) Outside 360,000 sq. ft. (33631 m2) Inside Blast/Paint Area: 50 ft. x 100 ft. x 25 ft. (15 m x 30 m x 8 m) Outside Platen Area: 600 ft. x 600 ft. (183 m x 183 m) 25,000 T capacity, 5,000psf (12.2 MT/sqm) Warehouse: (2) 100 ft. x 210 ft., 21,000 sq. ft. each (30.5 m x 64 m) 1952 m2)
World Marine of Mississippi - West Bank
Specializing in Offshore Rig Fabrication, Marine Repair and Thruster Work
Access: The West Facility is 16 nautical miles to open sea
Total Area: 13 acres (8 ha) Water Frontage: 1,100 ft. (335 m) Water Depth: Channel maintained to 38 ft. (11.6 m) Fabrication Area: Covered 12,000 sq. ft. (1115 m2) Outside 100,000 sq. ft. (9290 m2)
· Automated panel line with 300 ft. (92 m) bed
· Tandem 40 ft. (12 m), 750t brake press
· 2” plate roll · CNC plasma/oxy cutting plate burning tables
· CNC shape cutting robot · 600’ x 600’ platen area with gantry crane
(183 m x 183 m)
Shops/Yard Equipment • Full service machine shop
• Full service pipe shop
• Automated Wheelabrator with 12 ft. (4 m) roller bed • Automated panel line with 300 ft. (92 m) bed
• Tandem 40 ft. (12 m), 750t brake press
• 2” plate roll • CNC plasma/oxy cutting plate burning tables
• CNC shape cutting robot • 600’ x 600’ platen area with gantry crane (183 m x 183 m)
Cranes/Load Handling
• Overhead shop bridge cranes from 5t to 40t capacity
• (2) rail mounted gantry cranes—125t, 150t • 20t and 40t platen bridge • (2) 150t barge mounted ringer cranes
• (2) crawlers—300t and 200t
Dry Dock
• 20,000 MT Dual Carrier 364’ x 203’ (111 m x 62 m) floating dry dock • Depth 25 ft. (8m)
Tandem 40’ 750 Ton Press Brake
Automated Panel Line
Profile Cutter
Cranes
20,000 Ton Dual Carrier Floating Dry Dock
Mississippi Yard Equipment___ __
Offshore Service Teams ______
World Marine provides veteran service teams to offshore sites. Highly skilled and experienced in their respective disciplines, our offshore workers are hand-picked to suit each task. Expedited mobilization from our Mississippi location allows World Marine to respond quickly to our customers’ needs. Turnkey repair, replacement or modification services include prefabrication, mobilization, scaffolding, hot work, testing and painting.
Offshore Work • Demolition and Prep for installation of Pre-Fabricated components • Installation of Heavy Weldments and High Pressure Piping Systems • Leg up, leg down or leg repairs on jack up rigs • Quarters modifications and additions, including 3rd party assistance for turnkey work • Platforms, Wing Decks, Blisters, Columns, Sponsons, Pontoons • Resumes of key offshore crew available upon request • Full support project management
Laser Scanning
Laser Scanning Benefits World Marine is equipped with state-of-the-art laser scanning equipment and experienced technicians . Survey information collected faster, more accurately and safer vs. conventional
survey methods Survey data is stored in a database for future use
Scans from multiple vantage points Creates highly detailed 3-D surveys Orthographic Images Captures existing pipe, structure and geometric shapes Instant point and click measurements
Accuracy retained when exported into 3D Modeling Programs Accuracy: +/- 2mm at 25m Range: 0.6m – 76m Data collection rate: 120,000 points/second Up to 700 million points/scan
Multiple scans are combined to create a 3-D Point Cloud Model Completed survey: 8 hours
Generated from Model Accurate bill of material General and piping arrangements Equipment details and pipe spool drawings Virtual walkthroughs
Deep Draft Rig Solutions (DDRS)
A GOM Deepwater Site for Thruster Removal and Installation
Location: Viosca Knoll 248
Width Restrictions: None
Distance from World Marine East Facility: 38 miles
Water Depth: 120’ (36.6m) – minimal slope
Sea Conditions: Minimal Current & Wave Impact
No Loop Currents
DDRS Advantages • Deep Draft Rig mooring location near full-service yards • A benign sea-state, deep-hole, nearby site for thruster change out • Turnkey full service solution with a single prime contractor • Thruster work done by specialized team with 14+ years of thruster install/pull
experience • Extensive experience working with thruster OEM technical representatives • World Marine recommends, customer reviews/chooses subs; one-stop-shop
accountability • Fully integrated master execution plan updated in real-time • Well equipped onshore facility with dedicated shops for thruster work, space for
storage of OFE • Easy access and minimal transit for crew change-out • Onshore housing available at our shipyard location • Work barges and mobile cranes at the offshore worksite • Utilize World Marine facilities in Pascagoula, MS or Mobile, AL for support
Engineering_______ _______ _ World Marine has a team of skilled engineers and designers to get the project done in a safe and timely manner. Our Engineering Department is composed of dedicated, experienced engineers, designers and support personnel. The group undertakes a broad spectrum of engineering activities in support of all facets of production. Engineering staff is based on current workload. Some activities may be accomplished by a specialty engineering subcontractor to support schedule. While the primary focus of the group is production support, the department is experienced at conceptual design activities, including feasibility studies and contract guidance drawing development in 2D and 3D as well as facility upgrade and maintenance design. World Marine designers have the ability to laser scan existing structures and develop 3D models. This work can be used to replace existing systems or determine the amount of available space for new structures and/or systems. These 3D models can be used to develop production drawings or drawings representing current as-built conditions on the vessel. Staff engineers assess specifications and develop guidance drawings, piping diagrams, complex lift plans based on shipyard capabilities, and scantling drawings in support of detail design activities. The Design Group is composed of three main elements: Structural, Mechanical and Electrical Design. These three groups work together to develop the detail design packages for construction activities.
Detail Design Services Include: • Structural arrangement development • complete with cut sheets and nesting • Piping arrangement development complete • with spool sheets • Electrical cable tray layout and cable routing Our Engineering Software Includes: • AutoCAD 2D and 3D • CAD works 3D • Ship Constructor • Pro Nest 8 & NC Pyros Lofting • Rhino 4.0 – 3D • GHS (General Hydrostatics) Naval Architecture • Aft Fathom 6.0 Pipe Flow Analysis • Faro SCENE laser scan • NC Plate Cutting – ESAB • NavisWorks 4D Simulation • ANSYS Finite Element Analysis • Kranendonk Profile Cutting • Inventor
Our Engineering Services Include: • Project Engineering • Structural analysis • Lifting and turning arrangements • Piping system (P&ID’s) • Electrical system one line diagrams • Docking plans • Launch plans
Field Engineering Services Include: • Laser scanning/3D modeling • Performing physical vessel surveys • and dimensional checks • In process dimensional control • Providing customer reports • Total station for accuracy control
Project Management World Marine strives to make the project management process timely and efficient by providing a consistent, standard process and set of templates that eliminate the need to reinvent methods from one project to the next. The processes and methodology have proven to be successful in the initiating, planning, executing, controlling and closing of successful project management initiatives worldwide. They also incorporate standards and the knowledge of World Marine’s seasoned project estimators, schedulers, and project managers. The World Marine project management process is based on the Project Management Institute’s “A Guide to the Project Management Body of Knowledge” (PMBOK™ Guide). It also incorporates the estimating standards and practical knowledge of seasoned estimators, schedulers, and project managers.
Planning & Scheduling Experienced staff utilizing fully integrated approach
• Detailed Execution Plan-Contract Award through Delivery • Aligned Primavera Schedule • Detailed work packages to production • Detailed work order defines scope, charge numbers, etc. • Man-hour budgets • Schedule detail • BOM's-material and status
Computer based progress measurement template system by work station/activity
• Input daily by supervision per shift • Actual man hours utilized • Progress-percent complete • Provides daily status of work • Use of Trend/Pareto/Paynter (TPP) • Action Plans-timely recognition and resolution • Reliable management and weekly customer reporting • S-Curves-planned vs. actual • Histograms-planned vs. actual • Labor efficiency overall and by task • Material Status Reports • Cost Reports • Custom Reports to suit customer requirements
Range of Services
Conversions & Upgrades • Installation of accommodation modules • Installation and testing of cranes • Installations of helo decks • Repowering (machinery upgrades) • Control system enhancements • Bollard Pull Tests – up to 150 T • CPP refurbishment plus upgrade • Azimuth thruster inspections, servicing, overhauls and installations
Ship Repair • Panamax dimensioned 22,000 ton dry dock • Berthing supporting vessels up to 1000’ in length • 4,200 ton dry dock • 100 ton revolving floating crane • Full in-house blast & paint capabilities • In-house craftsmen; electrical, inside and outside machinist, structural, pipe, carpenters, scaffolding, QA, Safety and Environmental
Machine Shop & Fabrication • Abundance of fabrication area including covered areas with overhead cranes • Fully equipped machine shop • Lathe handling shafts up to 51-½” dia. x 55 feet in length • Panel line with single-sided welder and 8-head stiffener welder • CNC plasma/oxy burning table
Core Competencies • Shipyard No. 1 priority is safety first above all else • Yard and regulatory agencies have strong professional relationship • Management and Supervision has an average of 20+ years of maritime ship repair experience
Technical Services • Full service detail design capability • 3D modeling and 3D laser scanning • Field engineering support • Dimensional accuracy control
Conversions and Upgrades • Bare-decks to drilling rigs • Drilling rigs to accommodations units • Submersible rigs to deep water semis • Drilling rigs to production platforms • Rig upgrade enhancements • Thruster Work
Rig Repair • Steel, piping, equipment, electrical, joiner additions & renewals • Blasting and painting • Refurbishments to restore competitive
earning power • Emergency repairs
Offshore Services • Structural, mechanical, electrical, joiner,
blasting & painting services • Installation of heavy weldments • Leg-ups, quarters mods, and platform
installations • Resumes of key offshore crewmembers
available
Core Competencies • Strong project management policy • Relentless enforcement of our safety
culture • Strict budget & schedule adherence • Letters of commendation from loyal
customers
Technical Services • Structural, mechanical & electrical detail
design • 3D modeling and 3D laser scanning
services • Field engineering support • Dimensional accuracy control
Mississippi Alabama
World Marine of Mississippi, LLC Houston, TX Sales Office
Joe Roche
Vice President of Sales & Marketing +1.281.899.2121 direct
+1.713.557.4397 cell [email protected]
Rob Busby Vice President of Business Development
+1.281.899.2122 direct +1.713.557.4517 cell
Michael Knight Sales Representative +1.281.415.0174 cell
www.worldmarine.com
World Marine of Alabama, LLC Mobile, AL Sales Office
Ryan B. Roth, P.E.
Vice President of Sales & Marketing +1.251.338.7209 direct
+1.251.533.8792 cell [email protected]
Peter Maschke Director of International Sales
+1.251.625.6213 direct +1.251.610.5236 cell
Manuel Otano Director of Latin American Sales
+1.251.622.8535 cell [email protected]
World Marine, LLC Corporate Headquarters
11 N. Water Street Suite 16250
Mobile, AL. 36602
Phone: +1.251.544.2620
World Marine of Alabama
PO Box 2007 (36652) 601 S. Royal St.
Mobile, AL. 36603 Phone: +1.251.338.7400
World Marine of Mississippi
PO Box 7007 (39568) 601 Bayou Casotte Pkwy.
Pascagoula, MS. 39581
Phone: +1.228.762.0010
World Marine, LLC Houston Sales Office
1101 S. Hwy 6
Suite 108
Houston, TX. 77077
Phone: +1.281.899.2123
