Embed Size (px)
Citation preview
© A
BB
- P
age
1
Solution scenarioValidated Pharmaceutical plant
Overall enterprise integration in a
validated environment
© A
BB
- P
age
2
Industry: Pharmaceuticals
Issues: Enterprise Integration and validation
Overall enterprise integration SAP integration for scheduling and
master recipes Enterprise connection to diverse
systems including: HVAC, mixing, maintenance management product routing and water systems
Total plant pharmaceutical industry validation This large pharmaceutical
manufacturing facility produces over 3 billion tablets annually
© A
BB
- P
age
3
Additional requirements
Regulatory compliance in the design and deployment of products and systems from the plant floor to the ERP level
Process, raw material, and product tracking and control
High level of operator interaction Automated sampling data entry
© A
BB
- P
age
4
ABB Solution: Enterprise Integration
System integration services were provided by ABB
Inform IT Enterprise Historian selected as the heart of the ERP/MES/Plant Floor for production related activities
Planning functions are logically and physically separated from production. In the event of a network failure, the MES system continues production for days based upon previously downloaded SAP production orders
© A
BB
- P
age
5
ABB Solution: Enterprise Integration
SAP system selected as the basis for recipe development, production planning and material movement and permanent batch records
ABB handled distribution and synchronization of recipes across multiple, independently controlled process areas
ABB is responsible for the electronic batch record keeping Data is collected into the Enterprise Historian ABB application consolidates the batch record and
forwards it to SAP
© A
BB
- P
age
6
ABB Solution: architectural view
Enterprise Historian
Building control system
Product Routing
Mixing system
SAPProduction scheduling,
orders,final batch
records
Production supervision
& accounting
Processmanagement
Barcodesystem
Production lines
© A
BB
- P
age
7
ERP system interface via SAP certified software (Verano Enterprise Link) Production orders Quality data Batch records (schedule)
Material short-term tracking Operator interface Automation system interface Peripherals interface Maintenance system (CMMS) interface Historical process recording
ABB Solution: Enterprise Integration
© A
BB
- P
age
8
Industrial IT solution: validation and security
Data source uniqueness is preserved Data can only be entered at one place
All operator and maintenance personnel entries recorded (by an electronic batch recording system)
Project documentation is available at the Enterprise Historian served up by Netscape Fasttrack web server. Goal is to become paperless.
