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www.fairbanksmorse.com

 · • 6L-8V-12V-16V-18V ... • 4860-8100 kW Continuous FM-MAN 48/60B ... power of a rich history of producing quality products for over 100 years

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Page 1:  · • 6L-8V-12V-16V-18V ... • 4860-8100 kW Continuous FM-MAN 48/60B ... power of a rich history of producing quality products for over 100 years

www.fairbanksmorse.com

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AProvenLeaderAs the original U.S. manufacturer of medium-

speed diesel engines, Fairbanks Morse

Engine continues to meet the ever increasing

demands of commercial, nuclear,

and marine power generation

customers across the globe.

Since introducing engines for

agricultural power in the late

1800’s, Fairbanks Morse Engine

has supplied customized power solutions

for a diverse customer base ranging from

small municipalities to nuclear powerplants

and oceangoing marine vessels.

Fairbanks Morse Engine has transformed

over the years from a mass producer of

diesel engines to the premier customized

medium-speed diesel engine, parts, and

service provider we are today.

Headquarters and Factory — Beloit, Wisconsin, USA

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Mission Statement

Fairbanks Morse Engine is the original U.S.

manufacturer and today's premier provider of

customized medium-speed engine systems, parts, and

direct service solutions.

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FM-MAN 48/60

www.fairbanksmorse.com

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The Fairbanks Morse StoryThe acquisition of the Eclipse Windmill Co.

and the Williams Engine Works in 1885 was

the start of Fairbanks Morse Engine. Over the

years, Fairbanks Morse Engine has

manufactured a wide array of products

including radios, washing machines, power

mowers, water heaters, water softeners, air

conditioners, and storage batteries.

Fairbanks Morse Engine was the first

company to successfully market a gasoline

engine in the United States in 1893. Today,

our focus is to manufacture diesel and dual

fuel engines and to provide outstanding

aftermarket product support.

Our heritage is rich with technology

innovations and an extensive line of efficient,

long life engine designs. The Opposed Piston

engine was developed in the mid-1930s and

was initially used to power submarines and

locomotives. Because of the outstanding

reliability derived from the design, Opposed

Piston engines are still in service on U.S.

Navy ships, in electric power plants, and in

numerous mechanical drive applications.

1889Eclipse windmill

1893First successful marketing ofa gas engine

1914"Hot Bulb" or semi-diesel engine

1920sType Z engines built

1930sDevelopment of the highhorsepower Opposed Pistonengine to power submarinesand locomotives

1940sProvided thousands ofOpposed Piston engines tothe U.S. Navy during WWII,dual fuel engines developed

Yesterday...

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And today...

1950sManufactured Train Masterdiesel locomotive

1960sDesalination systems

1970sManufactured first Colt-PielstickPC2 engine

1980sManufactured Colt-Pielstick PC4.2engines, the largest engine built inthe United States

1990sAcquired FM/ALCO diesel engine productline; Enviro-Design® dual fuel technologywas introduced, which dramatically reducedNOx emissions by reducing the volume ofpilot diesel fuel required for ignition

www.fairbanksmorse.com

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FM/ALCO 251F EnginesFairbanks Morse Engine manufactures the FM/ALCO 251F engine; this rugged four-

stroke diesel provides power for many applications. The OEM Aftermarket Plus

Package is available to enhance durability and efficiency. Improvements to wear

components resulted in longer service life, easier serviceability, improved

combustion, and reduced lube oil consumption.

Opposed Piston Model 38With fewer moving parts than comparable engines, these engines deliver superior

dependability and durability. The engine’s powerful two-stroke design is ideal for

many applications. Opposed Piston engines are available with the Enviro-Design®

dual fuel technology for low emission levels.

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Today’sEngineProductsWhen you think of Fairbanks Morse Engine,

high-horsepower diesel and dual fuel

reciprocating engines come to mind.

One such example is the Colt-Pielstick PA6B

diesel engine. This compact powerhouse

contains all of the auxiliary components on

the engine, which reduces plant design time,

engine room space, and installation time.

The advanced PA6B engine provides efficient

fuel consumption for marine power and

propulsion and electric power generation.

The utility industry is evolving to meet the

world’s advancing energy demands.

Instrumental in this evolution are power

generation systems located at or near the

load center. Fairbanks Morse Engine

generator sets, anchored by our innovative

Enviro-Design® dual-fuel engines, fulfill this

need by meeting peak load requirements

while improving power quality and reliability.

In fact, the FM-MAN 32/40 DF, Opposed

Piston DF, Colt-Pielstick PC-2 Series, and

FM/ALCO 251F engines drive some of the

lowest cost, lowest emission stationary

power solutions available.

Opposed Piston 38 8-1/8• 6L-9L-12L• 900 rpm• 1580-3165 kWe Continuous

FM/ALCO 251F • 6L-8V-12V-16V-18V• 900/1200 rpm• 730-2675 kWe Continuous

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FM-MAN Dual Fuel EnginesFor stationary power generation applications,

these medium speed engine generator sets

provide customers with fuel flexibility, low

emissions, and low life cycle cost. All FM-MAN

applications are engineered and supported by

Fairbanks Morse Engine.

FM-MAN Diesel EnginesThese four-stroke medium speed engines are

manufactured in the United States through an exclusive

license agreement with MAN Diesel. These powerful

engines provide excellent fuel efficiency, low emissions,

and long service life for marine power applications.

Colt-Pielstick PA6B and PC EnginesThese engines have provided thousands of trouble-free

operating hours in applications ranging from ships to

nuclear power plants. This family of engines includes

the largest medium speed model manufactured in the

United States, Colt-Pielstick PC4.2B. The PA6B engine

is an ideal fit for ship propulsion and generator set

applications. The Enviro-Design® dual fuel technology

is also available on the Colt-Pielstick PC2.6.

FM-MAN 32/40 DF• 12V-14V-16V-18V• 720 rpm• 4480-6720 kWe Continuous

Colt-Pielstick PA6B STC• 12V-16V-18V-20V• 1050 rpm• 4860-8100 kW Continuous

FM-MAN 48/60B• 6L-7L-8L-9L-12V-14V-16V-18V• 500/514 rpm• 7200-21,600 kW Continuous

www.fairbanksmorse.com

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At Fairbanks Morse Engine, we are known for

our rigorous quality standards, our innovative

quality engineering, and our quality customer

support. When you purchase one of our

power solutions, you not only get industry

leading quality, you also benefit from

industry leading factory-direct service.

Our ISO-certified quality assurance program

involves in-depth operator inspections,

continual internal auditing, the most

sophisticated testing equipment available,

and rigid supplier standards. At Fairbanks

Morse Engine, quality is everyone’s

responsibility.

In every interaction with Fairbanks Morse

Engine, your satisfaction is our goal. From

conceptual engineering and through the life

of your engine, our team is part of yours.

Through our continuous improvement

program, Total Customer Value, we are

focused on fulfilling your requirements with

quality products and on-time performance. OEM Parts & ServiceOnly genuine Fairbanks Morse Engine OEM replacement parts can provide optimal

performance and service life for your engine. Our parts distribution center and

regional support facilities offer fast turnaround and ensure only the latest design

parts are used. Choose from new or OEM quality remanufactured components.

The experts at our network of service centers and our field service engineers

provide technical support around the clock. From an emergency repair to routine

maintenance or overhauls, Fairbanks Morse Engine is available when and where

you need service. We can customize a service contract to provide you with an

economical and convenient way to access our comprehensive maintenance service.

Fairbanks Morse Engine maintains the largest and most experiencedteam of factory direct field service engineers in the industry.

Opposed Piston Liner Manufacturing Cell

FairbanksMorse Quality

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Manufacturing CapabilitiesFrom welding and machining engine blocks to assembling and testing

complete engines up to 32,000 horsepower, Fairbanks Morse Engine

has the experience and capability to manufacture quality engines and

components in our 400,000-square-foot facility. Our machining

capabilities range from as large

as 43 feet long by 12 feet wide

by 23 feet high to as small and

detailed as fuel injection

components with tolerances

of down to 30 millionths of an

inch. Fairbanks Morse Engine is

focused on lean manufacturing

to quickly respond and produce

quality products to meet specific

customer requirements.

Customer TrainingLearn from our service experts — either at our advanced

Conference & Training Center or at your work site. With

complete engines, major components, and cutaway

training aides, your team will learn hands-on from

instructors with years of applied service experience.

Courses include maintenance, minor repair, major engine

overhaul, and diagnostics.

Large Manufacturing Capabilities — PC4.2 Engine Block

Precision Machining of Fuel Injection Components

Engine Cutaway Training Aids

www.fairbanksmorse.com

Large EngineAssembly

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At Fairbanks Morse Engine, we have the

power of experienced employees, the power

of lean manufacturing capabilities, and the

power of a rich history of producing quality

products for over 100 years.

Generation after generation of hardworking

and dedicated people at Fairbanks Morse

Engine are committed to building America’s

finest engines.

Component Machining and Quality Inspection

Large Test Stand Capabilitiesup to 32,000 Horsepower

FairbanksMorse EngineDifference

The

Engine Block Fabrication

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11Crankshaft Installation in a Colt-Pielstick PA6B Engine

www.fairbanksmorse.com

rication

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Fairbanks Morse Engine, based in Beloit, Wisconsin, U.S.A., is a

worldwide leader in engine technology and manufacturing. For

over a century, Fairbanks Morse Engine has pioneered advances in

engine design and development for marine propulsion, industrial

drive applications, and electric power generation.

Quality and customer service are the highest priority at Fairbanks

Morse Engine. Our commitment to quality systems has earned us

ISO 9001:2000 certification as well as recognition from the nuclear

industry for producing products according to the industry’s

highest requirements. It is this commitment that has kept

Fairbanks Morse Engine at the forefront of engine manufacturing

and customer satisfaction for over a century.

Power Solutions

701 White Avenue, Beloit, Wisconsin 53511 • U.S.A.Tel. — 800.356.6955 • Fax — 608.364.8417

www.fairbanksmorse.com

Data and specifications subject to change without notice.500 — 2/07