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Наименование презентации. дата. “Omsk Institute of project engineering for petroleum refining and petrochemical industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company. Москва. Омск (Центральный офис). Белград. Астана. ONHP branch offices. Moscow. Omsk ( Central Office ). Belgrade. - PowerPoint PPT Presentation
Citation preview
Наименование презентации
дата
2
Омск (Центральный офис)Белград
Астана
Москва
“Omsk Institute of project engineering for petroleum refining and petrochemical industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company
• February 17, 1953Date of
foundation
• 19A,Prospect Mira, Omsk, 644029, Russian FederationLegal address
• 19A,Prospect Mira, Omsk, 644029, Russian FederationMailing address
• +7 (3812) 28-55-34Contact us
• +7 (3812) 28-55-44Fax
3
Omsk (Central Office)Belgrade
Astana
Moscow
- currently existing ONHP branch offices
- branch offices to be established in the near future
Beijing
ONHP branch offices
Dubai
Nakhodka
4
Омск (Центральный офис)Белград
Астана
Москва
Basic trends in ONHP activities: Complex design development for the facilities of
petroleum refining, petrochemical, gas-processing and chemical industries;
Complex of design and exploration work performance for construction of new facilities, extension, reconstruction and modernization of existing industrial and civil facilities;
Participation in selection of equipment, products and materials for the Clients’ construction sites; pre-commissioning and start-up;
Field supervision and engineering supervision over construction of the designed buildings, structures and facilities.
ONHP Profile
5
Омск (Центральный офис)
Астана
Москва
Currently ONHP develops design of the facilities as follows: 1.Process units for petroleum refining, petrochemical and chemical plants, including: - Crude oil refining- FCC Naphtha Hydrotreating - Diesel Hydrotreating- Catalytic Cracker- Visbreaker - Reformer - Gas Fractionation- Isomerization - Hydrogen Production- PSA
ONHP Profile2. Deep Conversion Complexes;Storages;
3. Offsite Facilities and Utilities: - Tank farms for crude and products storage - LPG tank farms - Intermediate tank farms - Industrial and storm water treatment facilities and sanitary sewer - Nitrogen and oxygen stations - Air compressor stations - Rail tank car loading and unloading racks - Rail tank car on-spot loading racks - Road tank car loading racks - Vapor recovery unit - Chemical supply system - Naphtha self-blending stations - Fuel handling facilities - Flare system- Transformer substations - Hydrogen handling facilities - Laboratories- Networks and Utility Services (incl. Process, Combustion Engineering, etc.)- Control Stations - Chemical water conditioning systems - Fire Fighting Facilities - Water Supply Facilities - Water Drainage Facilities - Power Supply Facilities - Furnace Rooms, Boiler Rooms
5. Other facilities.
6
Pre-FEED FEED, Detail Design
Construction Operation
Conceptual Project Basis; Pre-Feasibility Study ;Bankable Feasibility StudyBasic Engineering (BDEP);Basic Implementation (Project Design); Definitive Implementaion (Detailed Design)
Design Documentation development;
Design and Estimate Documentation maintenance of expertise in accordance with law requirements of country of facility location;
Bid Package Development for Contractor’s Work and Equipment Procurement;
Performance of Engineering Survey (all types);
Development of Engineering Design Documents;
Optional Equipment Design Development;
Development of Method Statements Reference Standards.
ЕРСм services for new construction;
Apart:Schedule Control;Project Budget
Management;Equipment delivery
management; Engineering Supervision for
Equipment Manufacturing, Equipment Forwarding;Field and Engineering
Supervision over Construction
ЕРСм services for reconstruction and modernization facilities, including field and engineering supervision;
Operation Documents Development (Emergency Response Plans; Process and Engineering
Procedures)
Pre-Investment Phase Investment Phase Operation Phase
ONHP Action Fields
7
Омск (Центральный офис)Белград
Астана
Москва
ONHP authorization to perform activities
Authorization to exercise activities in the Russian Federation:
1. Design: Certificate СРО-НП-СПАС-П-5501035050-0030-2 “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform all types of design activities (13 types). Self-regulated organization “Interregional union of Siberian designers and architects”.
2. Engineering survey: Certificate И-03-11-25-025 “Of access permit to perform design activities effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskaniya-alliance” energy complex design and construction. 3.Construction: Certificate 0375.02-2010-5501035050-С-021 “Of access permit to perform specific work type or types effecting safety of capital structures”. The company is granted permission to perform 4 types of work. Self-regulated organization “Union of surveyors for "Neftegazizyskanija-alliance” energy complex design and construction”.
Availability of licenses to implement activities in the Republic of Kazakhstan:1.State License (General License) granting permission to perform design and survey activities in the Republic of Kazakhstan. 2.State License (General License) granting permission to perform expert works and engineering services in the Republic of Kazakhstan3.State license granting permission to perform and render environmental protection works and services in the Republic of Kazakhstan.
4.State License (General License) granting permission to perform design of facilities in petrochemical, gas- and petroleum refining industries.5.State License (General License) granting permission to perform design of boilers operating under working pressure of min. 0.7 kg/cm2 and heat-transfer agent temperature of min. 115oС, vessels and pipelines operating under pressure of min. 0.7 kg/cm2 in oil and gas industries. 6.Certificate granting permission to perform industrial safety activities in the Republic of Kazakhstan.
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Омск (Центральный офис)Белград
Москва
Staff strength
9
Омск (Центральный офис)Белград
Москва
Personnel structure as of October 01, 2011
The general labour experience of
employees (average value)
19 years
Personnel mean age – 37,5 years
Labour experience of employees in
ONHP (average value)
12 years
%%
%
10
Company ‘s strategic pool of trained reserve
ONHP Professionals
Company’s pool of trained reserve
ONHP Young Professionals
Program of vocational adjustment
Program “School – Higher School – Company”
ONHP Junior Assistants Company’s strategic pool of
trained reserve (Schoolchildren,
Students)
Scho
olH
ighe
r sc
hool
Com
pany
10
ONHP Ministry of Education, Omsk region
Department of Education,Omsk city
Atyrau Institute of Oil and Gas
(Republic of Kazakhstan)
6 Higher Schools of Omsk city
Marine Engineering Institute
(Vladivostok city, Nakhodka city)
Belgrade State University (Republic of Serbia)
Schools of Omsk city(among them there are 11 sponsored schools)
Participants of the Program
"School – Higher School –
Company"
Participants of the Program "School – Higher School – Company"
Ministry of Education, (Republic of Serbia)
AO "Oil Company KazMunaiGas”
(Republic of Kazakhstan)
11
Familiarization conducted loop tour around ONHP
departments
Computerized work station in ONHP department
Tutor (ONHP Young Professional)
Schoolchildren study activities of ONHP
Russian and foreign partners
Individual rating of schoolchildren
School ratingONHP Certificates for Student's Industrial
Practice
Job-oriented assignment to Higher Schools for
fundamental (engineering) specialties
Industrial practice in ONHP
Industrial practice in ONHP
12
Data on Program 2010 Participants Matriculation (2011 school-leavers)
13
Experience in General Design
Oil Company Refinery Capacity, MTA Site, ha
OAO Gazpromneft (Russia) OAO Gazpromneft – Omsk Refinery 19,5 1125
NIS a.d. (Serbia) Pančevo Refinery, Novi Sad Refinery 5,7 320
Oil Company “Alliance” (Russia) OAO Khabarovsk Refinery 3,0 90
AO Oil Company “KazMunaiGaz” (Kazakhstan) TOO Atyrau Refinery 5,0 242
1414
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Омск (Центральный офис)Белград
Астана
Москва
Стратегия создания и развития филиалов компании направлена на приближение места разработкирабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ.
- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»
- офисы, открытие которых запланировано в ближайшем будущем
ONHP Major Projects
Feed Capacity
Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer)
FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities
1.2 MTA3 MTA
Gazpromneft – Omsk Refinery Off-site Facilities for Light Naphtha Isomerisation Plant (Isomalk-2) (General Designer)
Off-site Facilities for Isomerisation Plant 800 TTA
Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex (General Designer) Continuous Catalytic Reforming Plant.
Off-site Facilities 1 MTA
Feed Capacity
Primorsky Refinery Petrochemical Complex. Terminal
20 MTA
OOO “RN-Tuapse Refinery”
Hydrogen Unit (the largest in Russia)LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000m3)
236 TTA (hydrogen)
OAO Komsomolsky Refinery Hydrocracking Complex 1.8 MTA
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Омск (Центральный офис)Белград
Астана
Москва
ONHP Major Projects
Feed Capacity
Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer)
Off-Site Facilities for Hydrocracking,Hydrotreating Combined Unit
1 MTA500 TTA
Khabarovsk RefineryVT-Visbreaker Complex (General Designer)
VT Unit; Visbreaker; Off-Site Facilities.
1.8 MTA750 TTA
Feed Capacity
OOO Tobolsk-Neftekhim Broad Fraction of Light Hydrocarbons Processing Complex Expansion (min. 5.8 MTPA)
Gas Fractionation Unit – 2.Northern and Southern Bases
3.2 MTA
Feed Capacity
OAO SurgutNefteGasGas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery
Gas Processing and Compression Facility No.1, 2.Facility Commissioning Year – 2010 4.0 bln.m3 / year
17
Омск (Центральный офис)Белград
Астана
Москва
Стратегия создания и развития филиалов компании направлена на приближение места разработкирабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ.
- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»
- офисы, открытие которых запланировано в ближайшем будущем
ONHP Major Projects
Feed Capacity
TOO Atyrau Refinery Petrochemical Complex (General Designer)
Catalytic Reforming Plant. Aromatics Plant(benzene, toluene, paraxylene). Off-Site Facilities.
1 MTA
1 MTA
TOO Atyrau Refinery Deep Conversion Complex(General Designer)
16 Process Units:1. Fluid Catalytic Cracker 2. Non-Saturated Gas Fractionation Section3. LPG Desulphurization Unit.4. Pre-Treatment. Oligomerization Unit. 5. Butene Oligomerization Unit.6. Polybenzine Hydrogenation.7. Cat Naphtha Selective Hydrogeneration Unit.8. LCCN (Light Catalytically Cracked Naphtha) Etherification Unit. 9. Naphtha Hydrotreater. 10. Gasoil Hydrotreater. 11. Sulphur Recovery Unit.12. Amine Regeneration Unit.13. Sulphur Recovery and Forming (Granulation) Unit14. Saturated Gas Fractionation Section15. Isomerization Unit16. Hydrogen Production Unit
2,4 MTA
2,4 MTA
1,2 MTA
1,4 MTA
Feed Capacity
MHC/DHT Complex at Pančevo Refinery (General Designer)
Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit ModernizationOff-Site FacilitiesLPG Storage
3 MTA
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Engineering:Sinopec
Engineering
(China)KBR (USA)
Marubeni(Japan)
Technology Development:
AXENS (France)
CB&I Lummus
(Czech Republic )
UOP (Great
Britain)Foster
Wheeler(USA)
ONHP has signed agreements with world leading engineering companies such as Sinopec Engineering (China), Kellogg Brown & Root (Great Britain), CB&I (Czech Republic), who are experienced and applying the most modern technical resources and up-to-date software products
Cooperation with Foreign Companies
19
Омск (Центральный офис)Белград
Астана
Москва
Стратегия создания и развития филиалов компании направлена на приближение места разработкирабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ.
- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»
- офисы, открытие которых запланировано в ближайшем будущем
Cooperation Experience with foreign engineering companies
• ONHP develops design in compliance with International and European codes (ASME, API, DIN, ANSI, EN):
• NIS a.d.: General design development for Oil Refineries in Novi Sad and Pancevo, Republic of Serbia.
• NIS a.d.: Oil Refinery Modernization Project• in Pancevo, Republic of Serbia.• OAO "Oil Company KazMunaiGas”: General Contract on FEED (project
design documents development) and BDEP management for new petrochemical complex with the capacity of 1 MTA (feed) at TOO Atyrau Refinery – in cooperation with AXENS.
• OAO "Oil Company KazMunaiGas”: FEED (project design documents) development for Deep Conversion Complex, which includes 16 process units at TOO Atyrau Refinery in cooperation with AXENS, UOP, Foster Wheeler.
• OAO "Oil Company KazMunaiGas”: Design Engineering of Offsite facilities as well as consulting engineering under detailed design project developed by JGC Corporation at TOO Atyrau Refinery.
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Техническое оснащениеВзаимосвязь программных продуктов
на всех стадиях проектированияPreFEED Basic Engineering
Design PackagesFEED, Design documentation
Detailed Design Documentation
Procurement Construction, pre-commissioning
Operation
Method Statements (work production plan)
development taking into consideration sales
requirements by means of units operation mode
change
SmartPlant Instrumentaton
(Intergraph)
SmartPlant Electrical
(Intergraph)Detailed Design Documentation
on Electrical part
PIMS(AspenTech)
Orders development and processing
procedures, order technical part
(requisition), attachment to a contract (purchase
order)
PIMS(AspenTech)
Refinery process diagram improvement
based upon linear simulation taking into consideration market
researches on product yield maximum
increase
Aspen Icarus(AspenTech)
Decisions economic evaluation
SmartPlant P&ID(Intergraph)
Process diagrams for processes
SmartPlant P&ID(Intergraph)Process diagrams
itemization at “Project” stage
SmartPlant 3D
(Intergraph),AVEVA PDMS
Layout decisions in 3D
SmartPlant P&ID(Intergraph)
Process diagrams itemization at “Detailed Design” stage
SmartPlant 3D(Intergraph), AVEVA PDMS
Aspen Icarus(AspenTech)
Economic evaluation itemization
SmartPlant Materials
(Intergraph)
SmartPlant 3D(Intergraph), AVEVA PDMS
Physical simulation for all construction and installation
nodes, isometrics.Control based upon laser
scanner.
SmartPlant 3D
(Intergraph), AVEVA PDMSOperating production 3D
simulation
SmartPlant P&ID
(Intergraph)Process diagrams for all processes
Aspen Icarus(AspenTech)
Analysis based upon construction results
Aspen Icarus(AspenTech)
Analysis based upon operation results
Piping classes, equipment interconnection in 3D simulation including equipment tags in
accordance with P&ID
SmartPlant Foundation(Intergraph)
Facility 3D simulation
Facility data storage and systematization
Detailed Design Documentation on Instrumentation
20
Hardware and SoftwareSoftware interconnection at all design stages
ONHP is applying the most modern equipment, technical resources and up-to-date software products, which
allow planning and control implementation of entire project at
the earliest stage. That is in accordance with all recent international requirements
pertaining to each design stage from Justification of Investments to
Operation.
20
Technical resources and software products for project management
21
Software complexes integration allows covering all processes within the refinery
Projects planning and control
Entire enterprise resources management
Document flow management
Finance
PS
ControllingSales management
Human resources management
Production management
Procurement
Project Management. Project management including planning and control.
Timesheets. Data acquisition on actual working hours and material expenditures
PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review
Document flow and document archives
3DIt allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures. It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model.
3-D Design
Projects system
22
Организация коммуникаций по проекту
ClientGeneral Designer
Coordination & functional
organization chart
Coordination technical
resources
Coordination Procedures
Identification of documents to be
submitted
Communication procedure
Ftp-server
Project participants
Initial data Design and
estimate documentation, including revisions
Letters, messages Reports, MOMs Accountancy
Initial data Design and
estimate documentation, including revisions
Letters, messages
Reports, MOMs
Design and estimate documentation, including revisions
Letters, messages Accountancy
Initial data Design and estimate
documentation, including revisions
Letters, messages Reports, MOMs
Initial data Letters,
messages Reports,
MOMs Accountancy
Client
General Designer Vendors General contractor
Licensors
Design companies
Contractors
Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants
Communication procedure defines technical resources and access rights of project participants
Communication procedure determines project procedures: Letters, MOMs, other documents designation
procedure; Addressees and mailing lists; Format of documents to be submitted; Electronic documents arrangement rules (placing
onto ftp-server); Project reporting forms; Letters reply and reporting submission deadlines.
Communication procedure determines: Letters, MOMs, other documents designation
procedure; Forms of accompanying documents
(Transmittal); Requirements for naming files of design and
estimate documentation, including revisions and considering automatic processing of document packages based upon attached list (Transmittal);
Applied code numbers for design and estimate documentation
Communication procedure
22
23
ONHP development concept
Expansion of ONHP activities geography (including ONHP new branch
offices establishment);
Formation of backlog of business, where the share of international
business projects shall make min. 80% (currently it makes 64%);
Rendering complete package of engineering services;
Increase in scope of work to be performed in petrochemical and chemical
industries
24
THANK YOUR FOR YOUR ATTENTION!
19А, Prospect Mira, Omsk, Russia Tel. +7(3812) 28-55-34, Fax +7(3812) 28-55-44.
E-mail: [email protected]: www.ONHP.ru