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© 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

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Page 1: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization
Page 2: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

© 2008 OSIsoft, Inc. | Company Confidential

Experiences in Implementation: Experiences in Implementation: Stretching PI to Cover Ten Years Stretching PI to Cover Ten Years

How NGT&S is Transforming PI System How NGT&S is Transforming PI System Utilization to Optimize Natural Gas Transmission Utilization to Optimize Natural Gas Transmission

and Storageand Storage

Experiences in Implementation: Experiences in Implementation: Stretching PI to Cover Ten Years Stretching PI to Cover Ten Years

How NGT&S is Transforming PI System How NGT&S is Transforming PI System Utilization to Optimize Natural Gas Transmission Utilization to Optimize Natural Gas Transmission

and Storageand Storage

Nancy ShiffletNancy ShiffletNancy ShiffletNancy Shifflet

Page 3: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

3© 2008 OSIsoft, Inc. | Company Confidential

NiSourceNiSource

Corporate Profile

NiSource Inc. (NYSE: NI), based in Merrillville, Ind., is a Fortune 500 company engaged in natural gas transmission, storage and distribution, as well as electric generation, transmission and distribution. NiSource operating companies deliver energy to 3.8 million customers located within the high- demand energy corridor stretching from the Gulf Coast through the Midwest to New England.

Subsidiaries:

• Bay State Gas

• Columbia Gas of Kentucky

• Columbia Gas of Maryland

• Columbia Gas of Ohio

• Columbia Gas of Pennsylvania

• Columbia Gas of Virginia

• Columbia Gas Transmission

• Columbia Gulf Transmission

• NiSource Retail Services

• Crossroads Pipeline

• Energy USA-TPC

• Kokomo Gas and Fuel

• NIFL

Page 4: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

4© 2008 OSIsoft, Inc. | Company Confidential

The Natural Gas Delivery SystemThe Natural Gas Delivery System

GATHERING

TRANSMISSION

STORAGE

DISTRIBUTION

Page 5: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

5© 2008 OSIsoft, Inc. | Company Confidential

NiSource Gas Transmission & StorageNiSource Gas Transmission & Storage

Employees: 1,571Total Payroll: $98 millionOperating States: 17Miles of Pipe: approximately 14,000Compressor Stations: 100Total Horsepower: About 1.1 millionAnnual Deliveries: About 1 trillion cubic feetNumber of customers: 72 LDCs and a variety of commercial usersStorage Fields: 37 in four statesTotal Storage Capacity: 590 billion cubic feetTotal Working Gas: 253 billion cubic feetPeak Day Deliveries: 7.4 billion cubic feet (4.5 bcf from storage)State taxes paid annually: $58.6 million

NGT&S Companies

Columbia Gas Transmission Corp.Columbia Gulf Transmission Co.Crossroads PipelineGranite State Gas TransmissionCentral Kentucky Gas TransmissionMillennium Pipeline (partner)Hardy Storage Company (partner)

Key Growth Projects

Millennium PipelineHardy Storage and TransmissionEastern Market ExpansionAppalachian ExpansionOhio Storage Expansion Project

Page 6: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

6© 2008 OSIsoft, Inc. | Company Confidential

NGT&S – Compressor Station/EquipmentNGT&S – Compressor Station/Equipment

The first ‘in Service”

Natural Gas Turbine

In the US – 1951.Compressor Station

Reciprocating Compressor

Slug

Catcher

Page 7: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

7© 2008 OSIsoft, Inc. | Company Confidential

NGT&S – History (1998)NGT&S – History (1998)

1998 - Gas Control– Limited real time data availability

• Limited electronic historian• Paper SCADA logs• Physical archives

– Fall 1998 - PI Arrives• Long Term electronic historian• Instantaneous $37,000 savings in mainframe and

tape costs• PI Client tools – PI ProcessBook & DataLink

– 300 hour time savings– Faster data request resolution

Page 8: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

8© 2008 OSIsoft, Inc. | Company Confidential

NGT&S – History (2000)NGT&S – History (2000)

Two Years later - 2000– PI Data use has moved outside Gas Control

Groups accessing PI Data– Environmental Health and Safety– Facility Planning– Field Services– Marketing

Page 9: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

9© 2008 OSIsoft, Inc. | Company Confidential

Natural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry Challenges

NGT&S

Environmental Compliance

Asset Performance

Management

Market D

emands

‘OE

M’

LAUF &Fuel Consumption

Page 10: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

10© 2008 OSIsoft, Inc. | Company Confidential

How PI StretchesHow PI Stretches

OPC

Compressor Engine Controls

Gas Control

Environmental

Facility Planning

Gas Control SCADA SCADA

Electronic Measurement

Compressor Services

Pipeline Integrity

Measurement

Model

EMOperations SupportWeather Weather

ModelOPC

Field Services

Gas Chromatograph

GQ

Gas Quality

iFix

Environmental

Essential

PI Enterprise Professional

ACE/AFData Users

PIOptimization Analysts

Page 11: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

11© 2008 OSIsoft, Inc. | Company Confidential

Compliance ChallengeCompliance Challenge

FERC State & Federal

Environmental

PI

Page 12: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

12© 2008 OSIsoft, Inc. | Company Confidential

Why PI?Why PI?

What drove this increased use of PI?– Market and Operational Demands

• Marketing Requirements• Operational Requirements

– Tangible time and cost savings• Targeted Training• PI Client Tool Ease of Use• Shared Expertise

– PI provides connectivity, performance, scalability and ease of use

Page 13: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

13© 2008 OSIsoft, Inc. | Company Confidential

PI User GroupsPI User Groups

Gas Control– Gas Controllers– Monitoring Center– Facility Planning and Support

Engineering Services– Gas Storage– Gas Quality– Compression– Automation and Electrical

Field Services– Operations– Maintenance

Environmental

Page 14: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

14© 2008 OSIsoft, Inc. | Company Confidential

Gas ControlGas Control

Usage:– Trending– Load Forecasting– Audit Support– FERC Reporting

Tools: – PI Process Book – TCO and CGT System Books –

Critically important to Gas Control operations – Forecasting, Spreadsheets

Page 15: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

15© 2008 OSIsoft, Inc. | Company Confidential

TCO System Book - MapTCO System Book - Map

Page 16: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

16© 2008 OSIsoft, Inc. | Company Confidential

TCO System Book - PGUTTCO System Book - PGUT

Page 17: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

19© 2008 OSIsoft, Inc. | Company Confidential

Gas Control DataLink Report Screenshot (1)Gas Control DataLink Report Screenshot (1)

Page 18: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

20© 2008 OSIsoft, Inc. | Company Confidential

Gas Control DataLink Report Screenshot (2)Gas Control DataLink Report Screenshot (2)

Page 19: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

21© 2008 OSIsoft, Inc. | Company Confidential

PI – When You Need ItPI – When You Need It

Natural Disaster – Tornado (no one injured at site)

Page 20: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

22© 2008 OSIsoft, Inc. | Company Confidential

PI - When You Need ItPI - When You Need It

Page 21: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

23© 2008 OSIsoft, Inc. | Company Confidential

PI – When You Need It.PI – When You Need It.

Page 22: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

24© 2008 OSIsoft, Inc. | Company Confidential

PI – When You Need ItPI – When You Need It

All compression was damaged and inoperableCommunications were destroyed25% capacity loss for pipelineWhat do we do?

– Safety FIRST!– Get operations back– Provide data to Gas Control– iFix and PI

• Line Pressures• Temporary Unit Status

Page 23: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

25© 2008 OSIsoft, Inc. | Company Confidential

Gas StorageGas Storage

OA03:D:MGC:MA19:X58M1 Line X59M1 South at Ripley Run 2 Ripley Storage

MCF

PSIG

PSIG

Plot-0

9/9/2008 2:56:13.087 PM 9/19/2008 2:56:13.087 PM10.00 days

-150

-50

50

150

-250

250

0

1800

0

1800

1393.70801

1391.94141

7.36936

Page 24: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

26© 2008 OSIsoft, Inc. | Company Confidential

Gas QualityGas Quality

Page 25: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

27© 2008 OSIsoft, Inc. | Company Confidential

Field Services - OperationsField Services - Operations

Page 26: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

28© 2008 OSIsoft, Inc. | Company Confidential

Environmental PermittingEnvironmental Permitting

Page 27: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

29© 2008 OSIsoft, Inc. | Company Confidential

CompressionCompression

Page 28: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

30© 2008 OSIsoft, Inc. | Company Confidential

CompressionCompression

Page 29: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

31© 2008 OSIsoft, Inc. | Company Confidential

CompressionCompression

Page 30: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

32© 2008 OSIsoft, Inc. | Company Confidential

EfficiencyEfficiency

Page 31: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

33© 2008 OSIsoft, Inc. | Company Confidential

Energy Cost (Concept)Energy Cost (Concept)

(CF$/mcf)*(7350BTU lhv/BHP hr)*(1cf/1000BTU hhv)*(1BTU hhv/0.915BTU lhv)*(BHP)*(1mcf/1000cf)

Page 32: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

34© 2008 OSIsoft, Inc. | Company Confidential

Compressor Station Fuel – KPIs (Concept)Compressor Station Fuel – KPIs (Concept)

Page 33: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

35© 2008 OSIsoft, Inc. | Company Confidential

PI Historian and SubSystemsPI Historian and SubSystems

Page 34: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

36© 2008 OSIsoft, Inc. | Company Confidential

NGT&S SummaryNGT&S Summary

NGT&S -Improvement requires measurement

PI is our foundational structure for collecting, analyzing and presenting real time and associated data and formulating solutions

Over the last ten years, PI has helped us meet our real time and associated data challenges and is expected to continue to do so.

Page 35: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

37© 2008 OSIsoft, Inc. | Company Confidential

Natural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry Challenges

NGT&S

Environmental Compliance

Asset Performance

Management

Market D

emands

‘OE

M’

LAUF &Fuel Consumption

Page 36: © 2008 OSIsoft, Inc. | Company Confidential Experiences in Implementation: Stretching PI to Cover Ten Years How NGT&S is Transforming PI System Utilization

38© 2008 OSIsoft, Inc. | Company Confidential