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© 2008 OSIsoft, Inc. | Company Confidential
Experiences in Implementation: Experiences in Implementation: Stretching PI to Cover Ten Years Stretching PI to Cover Ten Years
How NGT&S is Transforming PI System How NGT&S is Transforming PI System Utilization to Optimize Natural Gas Transmission Utilization to Optimize Natural Gas Transmission
and Storageand Storage
Experiences in Implementation: Experiences in Implementation: Stretching PI to Cover Ten Years Stretching PI to Cover Ten Years
How NGT&S is Transforming PI System How NGT&S is Transforming PI System Utilization to Optimize Natural Gas Transmission Utilization to Optimize Natural Gas Transmission
and Storageand Storage
Nancy ShiffletNancy ShiffletNancy ShiffletNancy Shifflet
3© 2008 OSIsoft, Inc. | Company Confidential
NiSourceNiSource
Corporate Profile
NiSource Inc. (NYSE: NI), based in Merrillville, Ind., is a Fortune 500 company engaged in natural gas transmission, storage and distribution, as well as electric generation, transmission and distribution. NiSource operating companies deliver energy to 3.8 million customers located within the high- demand energy corridor stretching from the Gulf Coast through the Midwest to New England.
Subsidiaries:
• Bay State Gas
• Columbia Gas of Kentucky
• Columbia Gas of Maryland
• Columbia Gas of Ohio
• Columbia Gas of Pennsylvania
• Columbia Gas of Virginia
• Columbia Gas Transmission
• Columbia Gulf Transmission
• NiSource Retail Services
• Crossroads Pipeline
• Energy USA-TPC
• Kokomo Gas and Fuel
• NIFL
4© 2008 OSIsoft, Inc. | Company Confidential
The Natural Gas Delivery SystemThe Natural Gas Delivery System
GATHERING
TRANSMISSION
STORAGE
DISTRIBUTION
5© 2008 OSIsoft, Inc. | Company Confidential
NiSource Gas Transmission & StorageNiSource Gas Transmission & Storage
Employees: 1,571Total Payroll: $98 millionOperating States: 17Miles of Pipe: approximately 14,000Compressor Stations: 100Total Horsepower: About 1.1 millionAnnual Deliveries: About 1 trillion cubic feetNumber of customers: 72 LDCs and a variety of commercial usersStorage Fields: 37 in four statesTotal Storage Capacity: 590 billion cubic feetTotal Working Gas: 253 billion cubic feetPeak Day Deliveries: 7.4 billion cubic feet (4.5 bcf from storage)State taxes paid annually: $58.6 million
NGT&S Companies
Columbia Gas Transmission Corp.Columbia Gulf Transmission Co.Crossroads PipelineGranite State Gas TransmissionCentral Kentucky Gas TransmissionMillennium Pipeline (partner)Hardy Storage Company (partner)
Key Growth Projects
Millennium PipelineHardy Storage and TransmissionEastern Market ExpansionAppalachian ExpansionOhio Storage Expansion Project
6© 2008 OSIsoft, Inc. | Company Confidential
NGT&S – Compressor Station/EquipmentNGT&S – Compressor Station/Equipment
The first ‘in Service”
Natural Gas Turbine
In the US – 1951.Compressor Station
Reciprocating Compressor
Slug
Catcher
7© 2008 OSIsoft, Inc. | Company Confidential
NGT&S – History (1998)NGT&S – History (1998)
1998 - Gas Control– Limited real time data availability
• Limited electronic historian• Paper SCADA logs• Physical archives
– Fall 1998 - PI Arrives• Long Term electronic historian• Instantaneous $37,000 savings in mainframe and
tape costs• PI Client tools – PI ProcessBook & DataLink
– 300 hour time savings– Faster data request resolution
8© 2008 OSIsoft, Inc. | Company Confidential
NGT&S – History (2000)NGT&S – History (2000)
Two Years later - 2000– PI Data use has moved outside Gas Control
Groups accessing PI Data– Environmental Health and Safety– Facility Planning– Field Services– Marketing
9© 2008 OSIsoft, Inc. | Company Confidential
Natural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry Challenges
NGT&S
Environmental Compliance
Asset Performance
Management
Market D
emands
‘OE
M’
LAUF &Fuel Consumption
10© 2008 OSIsoft, Inc. | Company Confidential
How PI StretchesHow PI Stretches
OPC
Compressor Engine Controls
Gas Control
Environmental
Facility Planning
Gas Control SCADA SCADA
Electronic Measurement
Compressor Services
Pipeline Integrity
Measurement
Model
EMOperations SupportWeather Weather
ModelOPC
Field Services
Gas Chromatograph
GQ
Gas Quality
iFix
Environmental
Essential
PI Enterprise Professional
ACE/AFData Users
PIOptimization Analysts
11© 2008 OSIsoft, Inc. | Company Confidential
Compliance ChallengeCompliance Challenge
FERC State & Federal
Environmental
PI
12© 2008 OSIsoft, Inc. | Company Confidential
Why PI?Why PI?
What drove this increased use of PI?– Market and Operational Demands
• Marketing Requirements• Operational Requirements
– Tangible time and cost savings• Targeted Training• PI Client Tool Ease of Use• Shared Expertise
– PI provides connectivity, performance, scalability and ease of use
13© 2008 OSIsoft, Inc. | Company Confidential
PI User GroupsPI User Groups
Gas Control– Gas Controllers– Monitoring Center– Facility Planning and Support
Engineering Services– Gas Storage– Gas Quality– Compression– Automation and Electrical
Field Services– Operations– Maintenance
Environmental
14© 2008 OSIsoft, Inc. | Company Confidential
Gas ControlGas Control
Usage:– Trending– Load Forecasting– Audit Support– FERC Reporting
Tools: – PI Process Book – TCO and CGT System Books –
Critically important to Gas Control operations – Forecasting, Spreadsheets
15© 2008 OSIsoft, Inc. | Company Confidential
TCO System Book - MapTCO System Book - Map
16© 2008 OSIsoft, Inc. | Company Confidential
TCO System Book - PGUTTCO System Book - PGUT
19© 2008 OSIsoft, Inc. | Company Confidential
Gas Control DataLink Report Screenshot (1)Gas Control DataLink Report Screenshot (1)
20© 2008 OSIsoft, Inc. | Company Confidential
Gas Control DataLink Report Screenshot (2)Gas Control DataLink Report Screenshot (2)
21© 2008 OSIsoft, Inc. | Company Confidential
PI – When You Need ItPI – When You Need It
Natural Disaster – Tornado (no one injured at site)
22© 2008 OSIsoft, Inc. | Company Confidential
PI - When You Need ItPI - When You Need It
23© 2008 OSIsoft, Inc. | Company Confidential
PI – When You Need It.PI – When You Need It.
24© 2008 OSIsoft, Inc. | Company Confidential
PI – When You Need ItPI – When You Need It
All compression was damaged and inoperableCommunications were destroyed25% capacity loss for pipelineWhat do we do?
– Safety FIRST!– Get operations back– Provide data to Gas Control– iFix and PI
• Line Pressures• Temporary Unit Status
25© 2008 OSIsoft, Inc. | Company Confidential
Gas StorageGas Storage
OA03:D:MGC:MA19:X58M1 Line X59M1 South at Ripley Run 2 Ripley Storage
MCF
PSIG
PSIG
Plot-0
9/9/2008 2:56:13.087 PM 9/19/2008 2:56:13.087 PM10.00 days
-150
-50
50
150
-250
250
0
1800
0
1800
1393.70801
1391.94141
7.36936
26© 2008 OSIsoft, Inc. | Company Confidential
Gas QualityGas Quality
27© 2008 OSIsoft, Inc. | Company Confidential
Field Services - OperationsField Services - Operations
28© 2008 OSIsoft, Inc. | Company Confidential
Environmental PermittingEnvironmental Permitting
29© 2008 OSIsoft, Inc. | Company Confidential
CompressionCompression
30© 2008 OSIsoft, Inc. | Company Confidential
CompressionCompression
31© 2008 OSIsoft, Inc. | Company Confidential
CompressionCompression
32© 2008 OSIsoft, Inc. | Company Confidential
EfficiencyEfficiency
33© 2008 OSIsoft, Inc. | Company Confidential
Energy Cost (Concept)Energy Cost (Concept)
(CF$/mcf)*(7350BTU lhv/BHP hr)*(1cf/1000BTU hhv)*(1BTU hhv/0.915BTU lhv)*(BHP)*(1mcf/1000cf)
34© 2008 OSIsoft, Inc. | Company Confidential
Compressor Station Fuel – KPIs (Concept)Compressor Station Fuel – KPIs (Concept)
35© 2008 OSIsoft, Inc. | Company Confidential
PI Historian and SubSystemsPI Historian and SubSystems
36© 2008 OSIsoft, Inc. | Company Confidential
NGT&S SummaryNGT&S Summary
NGT&S -Improvement requires measurement
PI is our foundational structure for collecting, analyzing and presenting real time and associated data and formulating solutions
Over the last ten years, PI has helped us meet our real time and associated data challenges and is expected to continue to do so.
37© 2008 OSIsoft, Inc. | Company Confidential
Natural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry ChallengesNatural Gas Pipeline Industry Challenges
NGT&S
Environmental Compliance
Asset Performance
Management
Market D
emands
‘OE
M’
LAUF &Fuel Consumption
38© 2008 OSIsoft, Inc. | Company Confidential