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CHAPTER ONE
1.0 INTRODUCTION
This study explored the constraints and opportunities faced by
Tongogara Dairy Cooperative, both at farm level and at the milk
collection centre. Chapter one gives an overview of the study,
providing background information, statement of the problem,
justification of the study, research questions, and objectives,
definition of terms, delimitations and limitations. It also gives
the purpose for carrying out the study.
1.2 BACKGROUND OF THE STUDY
Agriculture is the main human activity in Sub-Saharan Africa,
where more than 80% of the population relies on it. (Ministry of
Lands and Agriculture, 1999) In Zimbabwe, Agriculture is the
mainstay of the economy, as both a major employer and foreign
currency earner. In Zimbabwe milk production at household level
has been practiced for thousands of years.
1
Milk preservation techniques include boiling and fermentation to
produce cultured milk and curd. The main purpose being
preservation of this highly perishable food and thus provide
family food security (Ebing , 1996). Milk production has
increased by 40% over the last 30 years and account for 33% of
world output, FAO (2004).
It is only recently that small scale dairy cooperatives have
been set up in rural areas of Zimbabwe. In Shurugwi district,
Midlands province, some farmers pooled their resources to venture
into small scale dairy production and processing. The venture
into dairy farming than the traditional production of cereal
crops brings with it benefits and challenges. Milk processing is
used to create employment, generate extra income, and ultimately
uplift members economically.
Tongogara Dairy Cooperative is a government initiative through
ARDA Dairy Development Programme (DDP). It aims to uplift
community livelihoods, through the establishment of small scale
dairy processing units in communal areas. To this end ARDA DDP,
contributed 75% 0f the total costs of erecting the
2
superstructure, and cooperative members providing locally
available building materials and labour. Swedish Cooperative
Centre (SCC) donated all the dairy equipment inclusive of
internal installations and 61 cows and heifers, (Tongogara Dairy
Cooperative Archives.) Tongogara Dairy Cooperative Society.
Tongogara Dairy Farmers Cooperative Society was established on
the 2nd August 2001, with the mission to be a major producer of
milk and reduce poverty through income generation from the sale
of milk. The Coop is based in the Shurugwi district, Tongogara
Growth Point, in the Midlands Province of Zimbabwe about, 80 km
south east, from the provincial capital, Gweru. The community at
Tongogara area is mainly communal farmers engaged in crop and
livestock production. Most of the produce is for household
consumption and as a source of income.
The objectives of the cooperative are to:
• Produce milk of nutritional and commercial value
• Encourage smallholder farmers to participate in dairy farming
3
• Improve the quality of dairy animals and thereby increase milk
production
• Integrate crop conservation farming with livestock farming
• Build capacity of members to manage and practice good animal
husbandry through training
• Venture into profitable and sustainable agribusiness as may be
identified by members. (Coop archives).
Currently the cooperative sells their milk to retail shops at
Tongogara growth point, Shurugwi town, Gweru, and Kwekwe urban.
Despite initial challenges, they now own a building with
electricity and running water, which serves as a collection
centre, milk processing, office and training centre. They own a
truck which is used to transport milk from collection points and
delivery of processed products to the market. This has resulted
in improved livelihoods of most households in the study area.
The smallholder dairy sector in Zimbabwe, has been on the rise,
since its inception in 1983, (Mandibaya et..al, 1999).Currently
there are 20 smallholder dairy projects operating in five
4
provinces within Zimbabwe. The thrust behind these projects being
to enhance rural development and improvement of rural
livelihoods, (Musimwa, 1999; DDP, 1992).
The smallholder dairy sector is beset with operational problems.
The sector owns the largest number of cattle and 60 % of dairy
farmers are in this sector, yet it contributes about 2 % of
total national milk production (Dairy Services, 1999).The vision
is to vigorously support them as they hold the key to sustainable
milk production, (Hanyani - Mlambo et..al, 1998). This vision is
echoed by (FAO, 2004),”…rural dairy production, is a catalyst for
varied development initiatives that could increase the volume by
smallholder dairy farmers”.
The improvement of livestock production will be particularly
important in the coming years, in view of the future financial
constraints in Zimbabwe's public sector. There will be an
increased need to use limited resources effectively. Economic
structural adjustment programmes have resulted in farmers having
cuts in subsidies, extension, and veterinary services. For
instance, Zimbabwe has undergone economic structural adjustment
5
programmes over the last decade including agrarian reforms. These
have caused macro-economic changes in inflation rates, pricing,
and interest rates, directly affecting livestock production. Data
collection should therefore be considered not as an event, but an
on-going process, which has to be carried out and reviewed all
the time (Chawatama, et al, 2005).
1.3 Study Area
Tongogara Dairy Cooperative is found in Shurugwi Communal Lands,
centrally located in the Midlands Province of Zimbabwe. The
district lies in Agro-ecological region III which receives an
average annual rainfall of between 650-800mm. Rainfall is
received between November and April of each year (CSO, 2002). The
mean altitude is 1 260 metres. Granite is the dominant parent
rock. Soils derived from granite rock range from sandy to loamy
textures. There is slight to severe erosion. Severity of erosion
is more pronounced in grazing areas. The main rivers, which drain
the area, are Tugwi, Muteveki and their sub-systems which include
among others Chuni, Nyamakupfu, Gurudze and Zhovoringo. These
rivers drain from the north west to the south east. The
6
vegetation type is bush savannah grassland with hyperrania, hypothelia
and digitaria as the major grass types dotted with brachystegia,
terminalia and julbernadia tree species (Surveyor General, 2002).
Major human activities are subsistence to intensive cropping
livestock farming. Cattle and goats form the backbone of the
community’s wealth (Ministry of Agriculture and lands, 2004).
1.4 Households
In 1992, Shurugwi district had a population of 79,763, which grew
significantly to 86,820 in 2002 (CSO, 1992; CSO, 2002). The
district is experiencing significant changes in land-use and
land-cover due to the increasing demand for land intended for
food and industrial production associated with the mining of
gold, platinum, and chrome (Ministry of Agriculture, 2004).
1.4 STATEMENT OF THE PROBLEM
The problem is the slow take off and low milk delivery to
Tongogara Dairy Cooperative milk collection centre.
1.5 JUSTIFICATION OF THE STUDY
7
Research undertaken into the smallholder dairy sector has largely
been biased towards the economic analysis and viability. Though
information on the characteristics of communal livestock
production systems exists, some of it is out-dated and is
specific and applicable to certain areas only. The study provides
information on the current status of communal livestock
production systems thereby forming a basis for planning livestock
development programmes in the area. In order to fully appreciate,
the problems faced, a case study was used so as to fully
appreciate problems specific to Tongogara Dairy Cooperative and
proffer solutions or interventions tailor made for this
institution.
The research, may contribute to the board of knowledge in
relation to the problems faced by smallholder dairy cooperatives,
which distinguish them from the majority of other enterprises.
The dairy cooperative farmers may benefit by improving on milk
quality at farm level, its preservation, cow management,
collection or delivery, processing and distribution to consumers.
The non-governmental organisations engaged within Shurugwi may
benefit from progress reporting and be able to evaluate their8
capacity to manage development projects of a similar nature.
Extension staff would be able to monitor project implementation
and evaluation through improved planning and control. The study
would generate valuable information on dairy development that
would assist government in designing appropriate policies for
intervention specifically for Tongogara Dairy Cooperative.
1.6 PURPOSE OF STUDY/ SIGNIFICANCE.
Dairy cooperatives are faced with a variety of challenges. These
range from quality of milk delivered by members to poor road
infrastructure. This cold chain stretches from the producers to
the consumer. Zimbabwean dairy cooperatives, inclusive of
Tongogara dairy cooperative are not immune to such chains either,
Ebing, (1996).Tongogara Dairy Cooperative was established in 2001
with a membership of 350 prospective dairy farmers. It however,
started operating in August 2011.This low take off is attributed
to the economic hardships faced ,but only 60 members are
delivering milk to the milk processing centre. The researcher
looked into the problems affecting the active members at farm
9
level, milk collection centre and possible solutions in an effort
to boost viability.
1.7 RESEARCH QUESTION
The research was guided by the question:
1) What are the constraints and opportunities faced by
Tongogara Dairy Cooperative?
SUB- QUESTIONS
i. What constraints do cooperative members face in milk
production at farm level?
ii. What are the constraints associated with the slow-off-
take of the cooperative’s milk collection centre?
iii. What recommendations and or opportunities exist in
solving these constraints?
1.8 DELIMITATIONS
10
The research was confined to the 60 active Tongogara Dairy
Cooperative members both, in communal and resettlement areas, in
Shurugwi district, Midlands province. Sixteen cooperative members
were selected randomly according to stratification of members in
the communal and resettlement areas. This study was confined to
this cooperative because of its proximity and accessibility by
the researcher. It was also a different venture that
distinguishes it from the other normal cooperatives associated
with farmers. The focus was on the constraints faced by farmers
and possible interventions and or opportunities in resolving
them.
1.9 LIMITATIONS
The study was restricted to only sixteen cooperative members. Key
informants included ,two management committee members, one centre
staff official, one dairy development extension officer, four
local retail shops, one veterinary extension officer and one
officer from Arda –dairy development officer. This was limited by
financial constraints and limited time, because data had to be
collected within a specified time period. The results obtained
11
cannot be generalized to other dairy cooperatives in other
districts due to geographical, socio-economic and technical
differences, but may be relatable to other cooperatives
1.10 DEFINITION OF TERMS
Cold chain A system that maintains a food at the correct
temperature from production to
consumption.
Coop- Cooperative
Shelf life The time that a product is fit to eat.
Investigate To enquire into or examine carefully
12
Respondent A person who provides data for analysis by
responding to survey questions
Sample A group of respondents
Cooperative Group of farmers coming together for mutual
benefit.
1.11 ACRONYMS
ARDA. Agricultural Rural Development
Authority.
CSO. Central Statistical Office
13
DDP. Dairy Development Programme.
DMB. Dairy Marketing Board.
DZL. Dairiboard Zimbabwe Limited.
FAO. Food and Agriculture Organisation
(under the United Nations).
IDF. International Dairy Federation.
IFCN International Farm Comparison Network
KCC. Kenyan Creameries Cooperative
MC Management Committee
MCC. Milk Collection Centre
NADF. National Association of Dairy Farmers
SHP. Small Holder Programme
LITERATURE REVIEW14
2.0 Introduction
Chapter two focuses on literature review and serves to give a
frame of the study of the current scenario as regards Tongogara
dairy cooperative. There is no research and documentation
regarding the small scale dairy sector in Shurugwi, in
particular, Tongogara Dairy Cooperative. This chapter looks at
the background information on the biophysical features, and the
livestock production systems in Shurugwi communal area. This is
to enlighten the reader on the conditions in which Tongogara
Cooperative operates in. The history of the dairy development
programme which gave birth to smallholder dairy farming in
Zimbabwe is presented. The other factors discussed include, the
Kenyan success story, the cooperative and its benefits, specific
features of the dairy industry. The last of part of the chapter
looked at the management of dairy centres properties of milk and
milk processing, the status and future prospects for smallholder
dairy and donor input for small scale dairying.
2.1 History of dairying in Zimbabwe
15
It was until the early 1920’s, that commercial dairying was a
small scale enterprise, behind tobacco and maize production. Milk
produced was for household use including farm employees and any
surplus offered for sale in nearby towns. The first commercial
dairy farm was established then, in Plumtree, (NADF, 2010).
Titterton, (2000:2) noted that “there were many reasons which
forced dairying to remain a subsistence operation. Among them
were breeds, feeds, diseases, genetics, labour transport,
technology and marketing”.
It was established that indigenous cow breeds such as Mashona and
Nkone were low milk yielders. This resulted in the importation of
exotic dairy breeds such as Friesland, Jersey and Shorthorn.
However; these imports could not adapt to the local environment
and succumbed to diseases. Crossbreeding with the hardy
indigenous cows realised crossbreds which were resistant to local
diseases and high milk yielding.
The veld provided forage of poor quality for dairy cattle
throughout the year coupled with low nutritive value of crop
residues. Resultantly, there was a milk glut in the summer when
16
natural veld is abundant and of high digestibility, (Dairy
Handbook, 1987).
Milk is a highly perishable product and must be chilled whilst in
storage. There were no refrigerated trucks, but only river water.
There was no legislation to ensure that milk is produced under
standard hygienic conditions. (Titterton, 2000) As a result milk
spoilage was high. Transport to the market was by scotch cart and
which was slow and carried small quantities. Therefore the size
of dairy was constrained by transport and long distances to the
market. .
2.2 The birth of dairy cooperatives and commercial dairying
By 1930’s, farmers formed cooperatives to market their milk.
These were set up in Harare, Bulawayo, Gweru, Mutare and
Kadoma.They sold mainly fresh bottled milk cream and butter
(Titterton, 2000).In the late 1940’s legislation was enacted to
protect the consumer .The set standards on milk quality, meant
farmers had to improve on cleaning milking utensils and milk
storage. This resulted in the birth of DZL (DMB) a government
parastatal, which replaced the cooperatives. The DZL regulated in
17
1994 after repealing the Dairy Produce Marketing and Levy Act.
(Dairy Services, 1998).
2.3 History of smallholder dairy
On the attainment of independence in 1980, the government enacted
a policy of encouraging farmers in the communal, resettlement and
small scale to venture and engage in the dairy sector. As a
result, in 1983, the Peasant Sector Development Programme, run by
Dairiboard Zimbabwe was tasked with the implementation of dairy
development programmes in the small scale sector in (Hanyani
et..al ,undated). This responsibility was later taken over by
Arda-DDP, who currently run 20 dairy schemes, located in five
provinces of Zimbabwe. Of the 20 schemes, 17 are involved in milk
processing at their respective milk collection centres, while 3
sell their raw milk to Dairibord Holdings and Keffaloes,
(Munangi, 2010).
2.4 Overall Goal of Smallholder Dairy Development Programme.
18
The goal is to reduce poverty levels among rural communities,
through increased incomes from dairying, processing and
marketing. Ultimately the target is improved livelihoods for
households and communities, (DDP, 1995).This initiative is meant
to be used as a springboard for developmental activities for
which interventions on dairying are meant to respond to any
opportunity to improve incomes and households standards, or
develop livestock. The experience gained in decision making,
managing grazing schemes and marketing cooperatively has
important developmental benefits for the other spheres of rural
activities (Munangi, 2010).
2.5 Production functions of domestic animals in the service of
people
19
According to Wilson (2009), the uses of livestock in communal
areas in the tropics can be summarised as shown in Table 2.1
below:
Table 2. 1: Production functions of domestic animals
Major
category
Actual contribution Livestock species
Meat Fresh, dried, salted All (but minor in
equines)
Milk Fresh, fermented, skimmed All ruminants
Eggs Fresh All poultry
Fibres Wool Sheep, alpaca
Hair Goat, sheep
Skins Hides Large ruminantsSkins Small ruminants, pig
Pelts and fur Sheep, rabbit, minorContainers Ruminants
Feathers Fashion domestic fowl
Down Duck, goose
20
Power Ploughing, weeding, and
other field operations
Equines, cattle
Transport(cart, pack,
riding)
Equines, cattle
Agricultural support (water
lifting, threshing, etc.)
Equines, cattle
Faeces/
urine
Fertilizer All
Fuel (direct) Cattle
Building material Cattle
Pest
control
Weeds in crops All
Others Security All
Source (Wilson, 2009)
2.6 Smallholder Dairy Production Systems
This is a specialised form of livestock production in the
communal areas. It deserves special mention in that its advent
21
has brought about the introduction and the adoption of new
technologies in the animal production systems of communal area
farmers. Currently there are twenty dairy projects dotted
throughout the country (DDP, 2010). In these projects, hand
feeding of dairy animals using either commercial feeds or home-
grown feeds is taken as a standard procedure. Calf rearing
systems have been developed to meet both the farmers' resource
base and management capabilities. Calves are allowed access to
their dams to suckle for only 40–60 minutes after each milking
session until weaned, usually between 60 and 90 days. Further,
management programmes in this sector include fodder production
and conservation systems on arable lands. Under conservation,
silage and hay making together with crop residue collection and
storage are a common feature. Of late quality enhancement of
roughages through the use of urea has been widely adopted by the
small holder farmers. Animal health programme and breeding
systems through the use of farmer established and managed bull
centres, milk marketing and processing at milk centres to widen
the product range have become an integral part of dairy (Munangi,
2010).
22
In Zimbabwe, the structure of milk production is characterised
by small farms with not more than three animals.
(Ngongoni ,2006). Dairying is part of a mixed farming system. The
dairy cattle are often used as draught animals.(Bhebe,2007).
Livestock are fed on crop residues and waste, and grazed on the
veld. Cattle production and milk production is largely supported
on the by-products of agriculture. In this way, a nutritionally
superior product is produced in an ecologically and
environmentally favourable way (IDF, 1997).
2.7 Specific features of the dairy industry.
The specifics of the dairy industry are four, interrelated
factors. The first being, the unique properties of milk as a raw
material. Milk is basically a liquid consisting of 90 per cent
water, which means that it is a bulky and heavy commodity; also,
milk is produced on a daily basis (Dairy Farmers Handbook, 1987).
As a result, milk requires high-cost transportation and there is
a cost limit on the range over which it can be sold. Furthermore,
milk will only keep for a few days, which places a time limit on
the period during which it must be used or processed and
23
transformed into a more stable, longer keeping form. Added to
that, milk is highly perishable and subject to adulteration,
whilst the quality of the raw material is highly dependent on
farm management. Strict and comprehensive quality regulations are
therefore necessary, and they are much more far-reaching and
comprehensive than in other agricultural sectors (Dairy Services,
2002).
The second factor distinguishing the dairy industry within
agriculture is the socio-economic position of dairy farmers. The
majority are small-scale producers, with a weak and vulnerable
position on the market; the nature of the business means that
they are unable to influence market modus operandi. In addition,
milk is produced daily and generates income. Conversely, milk
production is a highly labour-intensive production and therefore
provides varied employment opportunities, not only in the dairy
farming business itself but also in the transport and milk
processing.
The third factor highlighting the unique position of the dairy
industry is the influence held by the co-operatives in milk
24
processing. According to a survey by the International Dairy
Federation (IDF) in 1984, in 21 countries, together accounting
for 55 per cent of the world's milk supply, producer co-
operatives marketed 86 per cent of the total sales of milk from
farms.
The fourth factor is that milk is a very valuable and expensive
raw material. Milk can be used to make a wide range of products
which are palatable, nutritious and of high quality. It therefore
calls for efficiency in processing of dairy products by the
smallholder sector through technical and economic efficiency,
(Devendra, 2000).
2.8 Properties of milk
Milk is a whole sum food, which is secreted from the mammary
glands of all mammals after parturition. It is an excellent
source of proteins, fats, minerals and vitamins. The proteins are
of high biological value, containing essential amino acids,
including leucine, methionine, lysine and tryptophan. Milk contains 57 %
saturated fatty acids, 40% monounsaturated and 3 %
polyunsaturated fatty acids. This composition is beneficial for
25
the children and the sick that have high energy needs and
restricted digestive capacity, (Titterton, 2000).Lactose, a sugar
contained in milk is known to promote intestinal flora of
lactobacilli and supports the reabsorption of calcium by the
intestine. Milk is a source of minerals, calcium, phosphorus, and
magnesium required for mineralisation of teeth and bones. Minor
elements present are iodine, selenium and vitamins: A, B 1, B 2,
and B 12 (Dairy Handbook, 1987).
2.9 Processing of milk
Milk undergoes stringent processing before being passed fit for
human consumption.
Pasteurisation-is whereby the milk is heated in a pasteuriser for
15 seconds at temperatures between 720 C and 850 C and then
rapidly cooled. It is done to kill harmful bacteria and to
inactivate the enzymes that turn fat rancid.
Sterilisation-milk is subjected to ultra-high temperatures at 145
C for 5 seconds, filling and then cooling. This treatment
preserves the taste and most of the nutritional, vitamin, and
protein value of fresh product.UHT and sterimilk have long shelf
26
life and are usually sold in rural communities where there is no
electricity for refrigeration (Titterton, 2000).
2.10 DRIVERS FOR DAIRY DEVELOPMENT
The abundance of livestock and its impact in uplifting
livelihoods of rural people have made governments and
institutions consider implementing smallholder dairy production.
Populations are rapidly increasing, creating demand for milk
products, due to increased per capita incomes in sub-Sahara
Africa (Birthal et al., 2005; Bennett et al., 2006). This offers
greater opportunities for the development of milk production and
processing industry (Redda, 2001).
The increase in food prices and stock feeds has forced
governments, to promote utilisation locally available food
resources. Increased self-sufficiency and food security are
economic drivers in central governments to increase milk
production by smallholder dairy development (Ngongoni, 2006).
Smallholder dairy farming has become popular in most developing
countries (Ngongoni et al., 2006). It is estimated that over 80%
of milk consumed in developing countries, about 200 billion
27
litres annually are processed by informal dairy sector. (Bennett
et al., 2006). This is the bedrock, on which governments
advocated for promotion of smallholder dairies in, Kenya,
Tanzania, Ethiopia, and Zimbabwe. (Moyo, 1996).
2.11 DAIRY COOPERATIVE EMPRICAL STUDIES
Small-scale dairy processing is growing in importance in
countries the world over. If governments in eastern and southern
Africa provide conducive policy environments, there are good
opportunities for smallholders to benefit from marketed dairy
production (Thorpe, 2000). Small-scale processing schemes are
those that process from under 500 to 5000 litres per day (Nongoma
et al., 2006).
Kenya’s dairy industry, is one of the largest in Africa, and is
supported by over 1.8 million mostly small-scale cattle producers
who at the time of implementing the smallholder dairy project
(SHP) supplied over 86 per cent of the country’s milk through
direct milk sales from producers to consumers and from dairy
farmer groups and over 40,000 small-scale farmers (Thorpe, 2000).
28
Previously the dairy industry was dominated by Kenya Cooperative
Creameries, a state owned parastatal (Thorpe, 2000). Reduced
government activities in providing livestock services, milk
marketing and repealing of the dairy policy change in 1992 has
led to the formation of dairy cooperative societies (FAO and IDF,
1998). Since then, a growing number of small and medium scale
entrepreneurs have entered the processed milk market. Producer
welfare was improved through higher milk prices and timeliness of
payments. Consumers benefited from a wider range of more
competitively priced dairy products. It is estimated that over
200 dairy co-ops and self-help groups are currently engaged in
active milk marketing. Most are small scale enterprises
processing between 1,000-10,000 litres per day and mostly process
and sell pasteurized milk, with a small proportion of throughput
devoted to yoghurt and cheese, either as wholesalers and/or
retailers (FAO, 2004). Amounts that cannot be sold fresh are
often sold to private milk traders and KCC or processed into mala
(FAO, 2004). Many had little or no experience in handling and
processing milk into the safe, longer shelf life, now demanded by
the Kenyan market. The Government sought project assistance from
29
FAO’s Technical Cooperation Programme for training to meet the
dairy industry’s legislation (FAO, 2004).
Research findings in Kenya and India give credence that coops the
drivers in smallholder farmers retaining viability in the wake of
the many constraints they face (Birthal, Joshi and Gulati,
2005).Collective effort by farmers is viewed as the way in
sustaining viability, growth and development, asserts (Romney and
Omore 2006).These studies verify that collective action by
farmers results in more merits accruing in comparison to
individual effort. Benefits include inter alia; improved market
information, reduced utility costs and social networking through
sharing of ideas .Rural development strategies should therefore,
aim improving output of the smallholder farmers by critically
addressing their constraints.
In India, Mohamed (2004) noted that the major challenges of
cooperatives involve undercapitalisation, lack of trust, lack of
professional management, lack of market information and expensive
agricultural inputs.
30
These studies recommend that smaller coops should merge to form
larger coops, so as to improve on the requisite capital outlay,
in pursuit of sustainable rural development.
2.12 Management of the dairy centres:
A management committee (MC) through subcommittees oversees the
operational efficiency of the dairy centre and projects. The MC
is elected annually and it consists of a chairperson, vice
chairman, secretary, vice-secretary, treasurer and 2 committee
members of which two are women. Members of the centres organize
themselves to form an Association which is governed by a
constitution. The marketing committee has five members, a
chairman, vice-chairman, secretary, vice-secretary and one
committee member. The marketing committee monitors the production
process, product quality, market research, product delivery to
markets and supervision of centre staff (DDP informants,
2012).These committees are accountable to the cooperative society
and give monthly reports to members.
2.13 Constraints in smallholder livestock production
31
Despite the contribution made by livestock to communal people’s
livelihoods, the productivity of these animals tends to be well
below their potential due to a variety of problems that
smallholders and their animals face (Conroy, 2005). Constraints
can limit the number of livestock that a family can keep or limit
the productivity of the animals kept (Bhebe, 2007).
Constraints to livestock farming include shortage of feeds as a
result of high stocking densities in areas with poor rangelands
and generally poor feed bases. This has disastrous effects and
tends to limit livestock numbers in an area. Seasonality of
rainfall also results in feed being insufficient and of varied
nutritional value quality during particular seasons. Worsening
the feed related challenges is the fact that the available feed
is sometimes inefficiently utilised as a result of lack of know-
how in deriving maximum benefits from available feed resources
(Conroy, 2005).
Life-threatening diseases and productivity reducing diseases are
also a major challenge to livestock farming. These affect numbers
and productivity of livestock respectively. Predation (especially
32
of small stock) affects livestock numbers. Theft also affects
livestock numbers and is common in communal areas where
individuals are unemployed, but still need some income for
meeting day to day expenses (Wilson, 2009).
Poor management is also a challenge and results in low
productivity and numbers of livestock. Poor management is a
result of a number of contributing factors such as ignorance of
good management practices and shortage of labour (Ngongoni,
2006).
Poor access to markets also disadvantages communal livestock
farmers as they do not realise the real value of their produce.
If these constraints could be overcome the benefits accruing to
resource-poor farmers would increase significantly.
Unfortunately, the contribution of animal research to develop
effective ways of addressing these constraints has been
disappointing (Waters-Bayer and Bayer, 2002).
2.13 Possible interventions to increase productivity of communal
livestock
33
Strategies such as provision of special credit facilities to
communal farmers for livestock purchase can help increase
livestock productivity. Establishing effective disease and
parasite control programmes could also help increase productivity
in communal livestock production systems. Breeding programmes to
come up with adapted, productive genotypes is also of great
importance. Extension work is also a valuable way to impart
knowledge on sustainable ways of rearing livestock in communal
areas.
2.14 The status and prospects of smallholder milk production
A joint study published by FAO and IFCN (2010) notes that, making
smallholder dairy production more competitive could be a powerful
tool for reducing poverty, raising nutrition levels and improving
the livelihoods of rural people in many developing countries. The
study notes that rising milk demand, which is growing by about 15
million tonnes per year in developing countries, provides a
chance for small-scale dairy farmers to raise their milk
production, which would create jobs and help establish
sustainable dairy chains to meet local consumer and world market
34
demands. Growing consumer demand for dairy products in developing
countries, spurred by population growth and improved incomes,
offers important market opportunities for smallholders.
With global prices for dairy products expected to rise in coming
years, the report notes that small-scale milk producers have very
competitive production costs and that gives them the competitive
edge to compete with large-scale, capital-intensive, high-tech
dairy farming systems. Better farm management practices,
expanding dairy herd sizes and increasing milk yields could
easily improve smallholder labour productivity, making dairy
sector development a potent tool for poverty reduction, FAO,
(2010).
Dairy sectors in developing countries also face the challenge of
competing with massive policy interventions (price support, milk
quotas, direct payments, investment support programmes, export
subsidies) in developed countries, which create a competitive
advantage for dairy production in developed countries and
penalize dairy farmers in developing countries, (FAO,2010)..
35
There is need to improve viability and to build the capacity of
the smallholder dairy farmer to increase output. Lack of private
sector participation in development policies coupled with lack of
information on agricultural developments in other countries have
been the missing link in efforts to resuscitate Zimbabwe's
productive sector which is export driven(Ngongoni,2006).
Participation by the private sector and non-governmental
organisations would allow the country to grow the small-scale
dairy farmer which is important in increasing milk production.
Production by smallholder dairy farmers has been held back by
shortages of resources, distance from milk collection points and
poor quality of milk delivered, (Mapiye et... al 2006). This has
left the country to rely heavily on large-scale milk producers
who have their own problems, but analysts say Zimbabwe cannot
succeed in growing its dairy industry without embracing the
small-scale and emerging dairy farmer. Synergies between both the
public and private sector, to drive the resuscitation programme,
will make a great impact in the viability of the small scale
dairy. Policies should be based on realistic strategies that take
36
into consideration the constraints and opportunities of the sub
sector, (Jingura, 2000).
Zimbabwe will need a viable smallholder farmer to develop because
the country has had a viable large-scale and commercial dairy
sector. The changes that are currently taking place in the
country are reflective of the developments elsewhere, (All
Africa.com.2007).
2.15 THE COOPERATIVE AND ITS BENEFITS:
A true cooperative is “an autonomous association of persons
united voluntarily to meet their common economic, social, and
cultural needs and aspirations through a jointly owned and
democratically controlled enterprise” (International Cooperative
Alliance, 2008).Co-operatives are:
User-owned—members finance the cooperative.
User-controlled—an elected board of directors serves as the
link between the membership and the manager.
37
User-benefitting—patronage refunds are returned to members
based on the amount of business conducted with the
cooperative. (FAO, 2004).
They aim at lowering costs of production through economical use
of resources. Through cooperatives; farmers can mobilize capital,
pool knowledge, achieve economies of scale and foster rural
development. They can create greater leverage in the marketplace
and policy arena, form linkages with the private sector and
efficiently link to urban and export markets. Such groups not
only catalyse local economic growth, but often also serve as the
“glue” for social initiative and effective, equitable community
planning. (ICA, 2008). Co-ops develop human capital by
encouraging the participation of women and youth. Effects are
often widespread since job training, health initiatives and
recreation programs can provide more prosperous and vibrant
communities and even help deter urban migration (ACDI/VOCA,
2012).
38
CHAPTER THREE- RESEARCH METHODOLOGY
3.0 Introduction
This section presents the research methodology used to answer key
study questions. It covers the following parameters; research
philosophy, research design, population, sampling, research
instruments, data collection and data analysis. It seeks to
qualify the methodology applied in this study.
Research Philosophy
The research method combined qualitative and quantitative
approach. This helped to identify and describe productivity
traits and the problems at farm level by the sampled population.
3.1 RESEARCH DESIGN
A case study was used as it enabled the researcher to cover
such issues as, farmers’ views, lived experiences, emotions and
feelings during interviews, on benefits of smallholder dairy
39
sector. The design used to select subjects in the study area and
data collection procedures in solving a problem. Production
problems at farm level, socio-demographic data, water
availability, breeds of dairy, draught animals, reproductive
performance, bull ownership and breeds, and beef cattle and
breeding policies, cropping pattern, forage production, livestock
health, and problems affecting the milk collection centre. A
comparative analysis of farmers’ views against key informants was
undertaken. Through use of qualitative design .it enabled probing
to understand the lived experience. This paradigm realised data
that was easy to comprehend compared to descriptive statistics.
3.2 POPULATION
The target population was all 60 registered cooperative members,
who are currently delivering milk to the milk collection centre
(MCC) from August 2011 to 31 st, October, 2012.
3.3 SAMPLING METHOD/INSTRUMENTS
A stratified random sampling was applied using Tongogara dairy
cooperative members. There are 160 registered coop dairy farmers
40
but only 60 are currently active, by delivering milk to the
coop’s milk collection centre for processing.
A proportional sampling method was used to identify the sample of
farmers from both the communal and resettlement areas. The target
population of 60 coop farmers was divided into two strata:
communal and resettlement coop farmers. Farmers were then
randomly selected from the master membership register lodged at
MCC offices. The sample was made up of 16 farmers, whose size is
representative of the total population of the coop farmers.
Stratified random sampling has many advantages. It provided the
simplicity of simple random sampling. In many cases there are
gains in reliability over that of a simple random sample. It also
provides a convenient technique to obtain separate estimates for
population parameters for each sub domain in which the sample
size is fixed and not a random variable (Macmillan and
Schumacher,1989). Finally it provides a method to ensure the
sample is representative of the population.
A stratified random sampling method was used to select sample of
farmers for data collection from the communal and resettlement
41
areas. It was used to counteract effects of the heterogeneous
nature of the location of farmers within the cooperative.
Each stratum was based on the nature of tenure rights, that is
communal and resettlement. This was to ensure that all different
geographical locations were catered for in the research.
3.4 DATA COLLECTION
Semi-structured questionnaires (pilot-tested) through interviews
were used for data collection. The questionnaires were used to
collect data on aspects like: socio-demographic characteristics
(age, sex, marital status, household size, employment and
educational background), landholding sizes (arable and fallow
land, cropping patterns, yields of crops and forage production),
and cattle breeds (cattle for milk, meat and draught power,
reproductive performance of cows, types and number of bulls used,
feeding systems during the wet season and during milking,
availability of water, cattle management- all husbandry
practices, animal health- disease problems and their
incidences).. The questionnaire is advantageous in that they are
relatively economical and assure anonymity (Mcmillan and
42
Schumacher, 1989) .Closed ended questions will be used and are
advantageous in that questions are objective and data
categorization is easy.
Secondary data was retrieved from the cooperative milk centre
records, monthly reports and archives.
Farmers were visited individually on appointment at their
convenience. Key informants interviews were based on interaction
and knowledge of Tongogara Dairy Cooperative and the performance
of the smallholder dairy sector in Zimbabwe. These included three
shop owners, one local Livestock Development Extension officer,
and one Arda-Dairy Development Programme officer, two management
committee members and one centre staff. A review of literature
was also used to collect data relevant to the study.
3.5 ETHICAL CONSIDERATION
The researcher was initially cleared by the Department of
Technical Education at the University of Zimbabwe that was
utilised in carrying out the study. Before collecting data, the
researcher sought for permission from the Management Committee of
the dairy cooperative, which was granted. In addition, the
43
research also asked for informed consent from all the respondents
and allowed them to ask questions about the research before
interviewing them. It was also made clear to the respondents that
voluntary withdrawal at any stage of the interview was within
their rights. The research did not disclose the names of
respondents. The questionnaire sought participation by Tongogara
dairy cooperative members. The research instrument was
administered personally by the researcher in order to ensure a
high response rate. Farmers were visited individually on
appointment at their convenience. (Sarantako, 2005).
3.6 DATA ANALYSIS
On completion of data collection, descriptive analysis was
employed .Data was recorded in the Statistical package for Social
Sciences (SPSS version 16.0) for ease of analysis. Tables, pie
charts and figures were generated to aid illustration of
performance indicators, such as age, gender, and household size,
land holding sizes cropping patterns, fodder production, cattle
breeds and reproductive performance of cows feeding systems,
water sources and animal health. Further descriptive analysis
44
centred on the problems and or constraints, benefits of
cooperative farming and constraints at the cooperative’s
MCC.Possible interventions and opportunities are discussed for
each parameter.
3.7 Summary
The chapter dwelt with the research design which is a case
study. An attempt to justify the use of the design has been
made. Simple random stratification was used to sample 16
households from a population of 60 farmers. Stratification
according land tenure was done before sampling. Data analysis
procedures have been spelt out.
CHAPTER FOUR
Data Analysis, Presentation and Discussion
4.0 Introduction.
The chapter dwells on data presentation, analysis and discussion
of data collected in this case study. This section discusses the
results in line with the research questions of this study.
45
4.1 Socio-demographic characteristics
This section discusses the results in line with the socio-
demographic data collected focusing on the respondents’ age,
marital status, gender, education and household size. These
characteristics are discussed as they are key determinants in
dairy production in general.
Sixty two and half per cent of the interviewed households were
male-headed. The findings agree with Ngongoni et al (2006), who
reported 63% male-headed households in Gwayi. Thirty seven and
half per cent constituted female headed households, who were
widows. Table 4.1 summarises the age of the respondents. The age
of respondents reported in this study are similar to those noted
by Ndebele et al (2007). The mean household size was >5 implying
that there is enough labour available for milking and
transportation of milk to the milk collection centre.Mendelson,
(2006), also articulated that the herd boys are mainly family
members and therefore contribute to family labour. This view is
supported by Somano (2008) who noted that dairy production in
46
general is a function of labour and that large households tend to
have more labour which in turn increases milk production.
Table 4. 1: Summary of Age of respondents.
Age (in years) Frequency Percentage %
20 – 29 1 6.2
30 – 39 4 25
40 -49 2 12.5
50 – 59 4 25
60 -69 2 12.5
70 and above 3 18.8
All the farmers had secondary education and 31.2 % have post-
secondary formal training, and informal agricultural education.
The level of educational background reported in this study are
comparable to those documented by Ndebele et al (2007) for Gwayi
smallholder areas. The high levels of literacy can provide scope
for an informative interface between farmers, extension staff,
researchers and development agents. This implies a 100 % literacy
rate and translates into trainable people in dairy production
47
parameters. Therefore, the level of education is related to the
ability to process more complex information and make decisions.
4.2.0 SECTION B-TECHNICAL AND PRODUCTION
This section discusses the results in line with the interviewees’
technical and production parameters, as obtaining at household
level, as they impact constraints at farm level.
4.2.1 Arable and fallow land
Data on the land use, cropping pattern, herd structure,
reproductive performance of cows, bull types and ownership,
feeding systems, water sources, animal handling facilities,
animal health practises, milk delivery and distance to the MCC
are presented and discussed.
Land is the limiting resource as respondents’ livelihoods are
based on farm activites.The average land holding of 4 hectares
compares favourably with the national average of 3 hectares per
household (CSO, 2005). Four hectares presents constraints to
farmers as it has negative effects on dairy expansion.
48
31.2 % of the respondents had no farrow land, 31.2% had 1
hectare, 25 % had 2 hectares and 12.5 % had 3 hectares. The mean
farrow land holding was 1.19 hectares for the study site. Farmers
with no fallow land explained that this situation presents
challenges in dairy expansion and feed sources. The option is to
adopt the more capital intensive dairying, which the resource
poor farmers cannot sustain.Ngongoni (2006), supports this view,
that fodder production is limited by the size of land available.
4.2.2 Cropping pattern
The study revealed that, crops grown were, maize, groundnuts,
sunflower, field beans, sweet potatoes and rapoko. Other crops
grown, velvet beans, cow peas and round nuts. Maize is grown by
all respondents unlike other crops as it is a staple food and
used as livestock feed.
4.2.3 Yields of cropsThere were varied yields for the grown
crops. The mean yield per hectare, for the grown crops was as
follows: maize - 1.5 tonnes, 0.25 tonnes for groundnuts, rapoko-
0, 3 tonnes, sunflower – 0.15 tonnes, field beans- 0.2 tonnes and
0.15 tonnes for cow peas.
49
4.2.4 Fodder Production
Respondents revealed that maize crop residue is an important
source of livestock feed mainly in the dry season. Other crop
residues used as animal feeds include bean haulms, sunflower
heads, rapoko, velvet beans, cow peas and groundnuts. Land was a
limiting factor in the establishment of fodder crops. This is due
to the crop – livestock integration competition in producing food
crops and milk production. Most of the respondents relied on
natural veld as a feed source. The species composition of the
unimproved pasture is composed of grass mixtures like, Star, Kikuyu,
Couch and Thatching grass. Bana grass, velvet beans and Siratro are
the most common fodder planted on small plots by the farmers.
4.2.5 Cattle breeds for milk, meat and draught
The herd size ranged between 3-15 cattle among the interviewees.
Herd size is a function of capital outlay farmers. Hanyani –
Mlambo, (1998).noted that financial muscle complemented farmers’
capacities to engage in viable dairy farming. The respondents on
average, own one dairy animal, the rest being Mashona and beef
crossbreds.
50
The cattle in the study site were dominated by Mashona (90%) of
the respondents) The dominant dairy breeds used included,
Friesian-Holstein crossbreds and Friesian donated to 60 coop
members ,by the Swedish Cooperation Centre in July,2011.There are
no pure breeds dairy breeds, due to limited feed
challenges ,particularly in the dry season and poor farmer
husbandry skills. In the study site, farmers used Mashona and
Brahman strains for draught, beef and milk production despite the
dominance of indigenous breeds in the smallholder dairy sector,
there have been few attempts to assess their milk production, and
no selection for this trait has been undertaken. Although on-
station research shows advantages in the use of crossbred dairy
cattle for resource poor farmers crossbreeding of indigenous
cattle with exotics to increase production is not a recommended
option, especially in the semiarid areas. (Smith et al 1996;
Muchenje et al 2007), This is because of the relationship between
breed, level of inputs and the environment, and the consequent
loss of control of the composition of a communally managed herd (
Garwe et al 2001). Indigenous breeds should be subjected to
51
selection for specific production traits and an explanation of
adaptation is needed (Garwe et al 2001).
4.2.6 Reproductive performance of cows
The calving rate averaged 2 years among the respondents. Calving
intervals averaged between 400 days to 700 days. It was noted
that cows calved down during the dry season when feed challenges
are greatest, thereby increasing calf mortality. The poor plane
of nutrition of breeding cows is one of the factors inducing this
phenomenon, because under -nutrition impairs ovarian function.
4.2.7 Bull ownership and type.
The majority of the farmers (60%) used communal bulls whilst 25%
and 15% used own bred, respectively. About 70 % of the farmers
practiced uncontrolled breeding. The fact that few farmers owned
a bull implies that these bulls may be used to mate close
relatives, potentially increasing the inbreeding levels in the
population. Furthermore, most of the bulls would be of unknown
pedigree, although generally of known genotype, implying that
systematic selective breeding is lacking. Increased inbreeding
and the use of unproven bulls and limited Artificial Insemination
52
(AI) services may have unfavourable long-term effects on
productivity through the degradation of the herd genotype (Bhebe
et al 2003). The organisation by farmers’ co-operatives of
village bull schemes using bulls of proven genetic merit may be
an attractive alternative to expensive AI and reduce inbreeding.
4.2.8 Feeding Systems
The extensive grazing system was the most common feeding system
where respondents allowed animals their dairy cattle to graze
after milking. This may be due to smaller landholding sizes and
absence of fenced paddocks and limited stocks of fodder. In the
study site supplementary feeding after milking and in the dry
season is mainly the use of crop residues. However, the crop
residues were fed whole and it limits dry matter intake. This is
because crop residues are of low nutritive value, containing
metabolizable energy, 5-7 MJ, ME/kg dry matter and CP values of
2-5 % (Smith, 2012). Most of the feed sources are on- farm in the
study area. Some farmers purchased dairy concentrates to maintain
milk production and animal body condition. Innovative members
mixed their own home made feed using local feed sources such as
53
monkey bread tree pods .Supplementary concentrates are readily
available at the MCC at subsidised cost. Some farmers are
utilizing molasses which they mix with chopped maize stover and
fed to all dairy animals. This practise improves palatability,
digestibility and enhances microbial rumen flora. These findings
are similar to those obtained by Titterton (2000) on the use of
molasses in improving energy feed intake in dairy cattle.
4.2.9 Sources of water
Dams (40 % of the interviewees), protected boreholes (25%) and
rivers (35 %) were the main sources of water for the dairy
cattle. Water is one of the important nutrients in animal feeding
as it forms 86% of milk.( Titterton,2000).It is imperative that
animals are given free access to god quality water.
4.2.10 Dairy herd health management
Respondents enjoy the local veterinary extension services, where
they buy worm remedies, drugs and training offered on herd health
management. Local retailers also stock acaricides for spray dips
and dairy concentrate feeds at affordable prices. Diseases
prevalent in the area include heart water, black leg and
54
mastitis. Most of farmers (90%) de-wormed and use spray dips on
their animals to control internal worms and ticks. All
respondents have knowledge on control of mastitis, and can strip
test milk to detect it before milking.
Table 4.2 Mode of milk delivery to milk
collection centre.
Frequen
cy
Per
cent
Valid
Per cent
Cumulativ
e Per
cent
Foot 10 62.5 62.5 62.5
Bicycle 4 25.0 25.0 87.5
motor
vehicle2 12.5 12.5 100.0
Total 16 100.0 100.0
55
4.2.11 Mode of milk delivery to MCC
The results in Table 4.2 show that the majority of farmers
delivered their milk on foot (62.5%), bicycle (25%) and motor
vehicle (12, 5%).The mode of transport are highly correlated to
distance and spoilage of milk. Milk spoilage is higher if
distance is >10 km and delivery is by foot. The reverse is true.
4.2.12 Distance
to MCC
Distance to the
market refers
to the location
of the farmer’s
56
Table 4.3
Distance to M.C.C
Frequen
cy
Per
cent
Valid Per
cent
Cumulat
ive Per
cent
<1km 7 43.8 43.8 43.8
<5km 6 37.5 37.5 81.2
>10
km3 18.8 18.8 100.0
Total 16 100.0 100.0
household from the MCC and influences market accessibility. The
nearer the farm, the lower the transport costs, reduced milk
spoilage and accessibility to facilities. The reverse is true.
Table 4.3 shows that 43.8%, 37.5%and 18.8% are located <1 km, < 5
km and > 10 km respectively.
4.3 Constraints at farm production level
This presentation and analysis is an attempt to answer the sub
question 1: What is the nature of constraints cooperative members
face in the production of milk at farm level?
The respondents noted that a wide range of constraints limiting
their smallholder dairy enterprise as tabulated in (Table 4 .4)
below.
Table 4.4. Proportion of respondents who faced a particular
constraint
Constraint
% of farmers
Fodder production challenges 50
Animal breeding challenges 75
57
Animal handling facilities challenges 18.75
Labour challenges 18.75
Paddocks 18.75
Record keeping 18.75
Milk collection point challenges 6.25
Low milk yielding cows 62.5
Land shortages 31.25
Shortage of feed and supplements 87.5
Shortage of transport for milk delivery
12.75
Lack of capital 87.5
Water shortage and quality 18.75
Shortage of appropriate dairy breeds 62.5
Animal health challenges 68.75
Feed Shortages, Low milk yields, Fodder production, Nutrition and
Supplements.
58
Nutritional factors are a major constraint in increased milk
production .They override the animals’ genetic potential for milk
production or yield (Walshe et…al, 1992).Milk production can
increase or is sustained if the quantity of the feed and its
quality are improved on. Natural forage cannot sustain milk
production because grasses grow quickly and become fibrous with
high lignin content decreasing digestibility and therefore dry
matter feed intake(Walshe,et…al,1992).Inadequate nutrition is
also compounded by the decline in grazing areas due to arable
cropping encroachment. Seasonality in smallholder dairy
production can be effectively addressed by zero zero-grazing and
improved fodder management regimes
Feed supply in the natural veld can be improved by establishment
of improved pasture grasses, legumes and browsers in farmer group
schemes and managed collectively. Examples include quality
grasses and legumes such as Fox tail grass, Star grass, Napier grass shrubby
stylo and Siratro. (Mapiye et al 2006).Alternative for feed resources
for smallholder dairy cattle could be improved fodder production
for use in winter, hay and silage being the options in light of
limiting land shortages (Jingura, 2000). Introductions could be59
effected in fallow or feed supplementation during the dry season
is important for increased milk yield and meeting the energy
needs for body maintenance of the animals. Feed energy and crude
protein (CP) availability have been singled out as critical
nutrients in livestock production in the tropics especially in
the dry seasons (Van Soest,1982).The nutritional quality of
forage and crop residues is of poor quality to sustain growth and
milk production, thereby justifying energy and protein
supplementation. Supplementation using local locally available
feed resources is the only viable option in light of prohibitive
costs of concentrates. Leguminous trees could provide forage and
browse of high quality during the dry season. Examples of legume
fodder and browse forage include Luecanea leucophala, Sesbania sesban
and Gliricidia. Grasses such as Chloris Guyana, Cynodon dactylon Eragrotis,
Bana and Panicum Maximum. Pigeon pea leaves and sweet potato vines
should be utilised as sources of low non-protein nitrogen to
sustain rumen flora in the dry season. (Van Soest, 1982)
Opportunities to increase feed output lies in developing
sustainable year round feeding systems. This can be achieved
through intercropping, leasing extra land from neighbours for
60
fodder production. Alternatively farmers should purchase residues
from non-members.
Breeding and shortage of appropriate breeds.
All the respondents cited shortage of appropriate dairy breeds
adaptable to the local environment. Farmers with exotic breeds;
the Friesian-Holstein crossbreds lack adequate technical
managerial skills. Whilst the exotic breeds have high potential
for milk yield, the shortage of feeds and endemic diseases impede
this. The coop members face challenges in bull services,
resulting in low reproductive rate (low calving rates and long
calving intervals).This is mainly caused by silent heat and poor
artificial insemination delivery services. This view is supported
by Ngigi, (2005) which noted poor breeds and adaptability in
study carried out in the Kenyan highlands smallholder dairy
sector. High calf mortality rates also hinder viability of
replacement heifers. The cooperative members aim to upgrade
Mashona cows through cross breeding with exotic bulls of proven
semen using AI or natural mating. This view is supported by
Venge, (2010), who noted that AI requires that farmers need to
61
keep cows under close observation in order to detect heat. The
opportunities lie in the cooperative members establishing bull
centres, so as to service their cows Bull servicing fees for
individual cows would be raised and the proceeds used in bull
maintenance. However, bull centre schemes could pose management
challenges.
Water Shortages and Quality
It was noted that some of the respondents face water challenges
during the dry season, resulting in animals moving long distances
to and fro watering points such as dams and boreholes. This
stresses the animals resulting in reduced milk production,
parasitic infestation by consuming dirty water from polluted dams
and rivers. A lactating cow needs five litres of water to produce
1 litre of milk. Unreliable and dirty water sources lower milk
yield. (Ouma and Soner, 2007). Instead the coop members are
encouraged to sink protected wells and boreholes on farms .The
availability of water would also greatly enhance fodder
production (CTA, 1997).The limiting constraint in clean water
sources on the farm is lack of capital, but some farmers are
62
sinking boreholes to alleviate perennial water shortages
experienced in the dry season.
Fig 4. 1 Pie chart showing source of water
63
Milking procedure and frequency of milking
In the study area the researcher observed that cows are hand
milked twice daily. Calves are allowed to suckle before and after
milking as it stimulates milk let down. The majority of the
respondents do not practise hygiene milking.Some milkers were
observed dipping their fingers into milking cans to moisten the
cows’ teats. This is a potential threat to contaminating the
milk. Farmers need to be trained on clean milking and basic milk
hygiene. The environment in and around the milking premises
determine to a great extend the level of contamination of the
milk. If milking is done inside a shed, as is usually the case
with smallholder farmers, there is a high risk of contamination
through the air and by insects, in particular flies. The shed
should provide protection against wind, rain and excessive heat,
but at the same time have sufficient light and ventilation
(Titterton, 2000). The milking area of the shed needs special
hygienic attention. The floor of the milking place should be made
of concrete so that mud, urine, faeces and feed residues can be
removed. It should be swept with clean water before and after
each milking. For that reason the shed should be located on a64
higher place to facilitate proper drainage (Devendra, 2000).
Facilities should be created for an adequate and sufficient
supply of safe and portable water. In case all these conditions
cannot be met, milking in the pasture or a clean open field is
preferable to milking in a dirty and or muddy stable or kraal.
Lack of capital
A dairy enterprise is initially capital intensive. Funds are
required for the purchase of improved dairy breeds, inputs and
the requisite infrastructure.(Hanyani-Mlambo, 2000). Respondents
lack collateral security in the form of title deeds, required for
loans access by banks. Farmers have to content with incomes
raised from milk sales. Therefore, farmer organizations,
government and other stakeholders are recommended to provide
credit to smallholder dairy farmers. However, given more time and
support, specialisation, intensification and increased income
will enable increased operations by innovative farmers. Thus
sustainable smallholder dairy production must exhibit efficiency
65
in management of natural resources, promotion of indigenous
resource utilisation, self-sustenance and self-reliance.
(Devendra, 2000).
Record Keeping
The interviewees had challenges in that they do not keep records
of farm activities so as make informed decisions on the viability
of the dairy business. Records availed by the respondents were on
milk production. Other input records were non-existent implying
farmers’ reliance on estimates. Record keeping is an integral
part of farm business as it is an aid in animal selection for
desirable traits in dairy breeding programmes (Titterton,2000)
Farmers must therefore keep records of their farm enterprises so
as to increase cow productivity and improve operation efficiency.
Labour Shortages
The results of the study show that household size averaged > 5
per farmer. Resultantly the farmers relied on family labour.
Respondents with household sizes < 5 reported labour shortages
during peak periods. This is due to rural- urban migration by
children and adults in search of employment. In the study site it
66
was noted that this is further compounded by the gold panning
activities which offer quick cash compared to farm income which
is seasonally based. Hired casual labour is thus expensive and
increases overheads resulting in very small profit margins and or
losses. The shortage of labour is echoed by Masama (2003), who
reported that hired labour is a major constraint on most
smallholder farms, due to rural –urban migration by able bodied
persons in search of employment.
Animal health management
Improved health management ranks with nutrition and feed
resources in dairy production. The coop members experience a
variety of diseases such as, heart water, mastitis and blackleg.
These affect the lactating cows and calves. The situation is made
worse by finance handicaps so as to purchase the requisite drugs
and acaricides to drench and spray dip the animals against
internal parasites and ticks. Farmers are encouraged to maintain
hygiene in holding stalls, calf pens through improved manure and
urine disposal. (Devendra, 2000).
Transport challenges
67
The farmers noted transport shortages by the cooperative in
collection of milk from collection points, led to milk spoilage,
with farmers losing income. Transport is also a problem during
the rainy season as road network is not accessible .The
government through DDF, should avail funds for rehabilitation of
feeder roads, especially in areas that contribute to rural
development.
Constraints at milk collection and processing centre
Sub research question 2 sought to find out constraints facing the
milk collection centre, as its low take off was a result of low
milk intake from cooperative members.
The cooperative processes milk delivered by members into
fermented milk (lacto) and yoghurt. These are then packaged into
500 ml sachets and marketed (coop archives). This unit of
production faces constraints in its operation. Below is a summary
of the said constraints and possible interventions in trying to
contain these.
Low milk supply
68
The respondents ( 90 % ) noted that milk supply to the MCC was
low in the dry season, thereby affecting project viability
through high running costs .This was particularly evident from
the months of July – October when supply plunge from 2 261 litres
to all time low of 405 litres. This downward trend is premised on
the feed challenges experienced during the said period. This
observation is supported by (Njarui, et... al,2010) who noted
that milk supply in the dry season is dependent on quantity and
quality of feed available .Opportunities exist in that the coop
should purchase milk from non-members, improved milk collection
from outlying collection points. This will aid the society in
achieving economies of scale (Ngongoni, 2006).
Value addition / Economies of scale.
The MCC processes milk into one brand fermented milk (lacto), and
when there is a glut yoghurt is produced (Coop archives).The
respondents were of the opinion that product diversification,
such as cheese and butter and product branding ,would generate
more income. There would be need for improving coop capacity,
69
through improved collection, storage, and transport for high
volume processing.
Lack of Capital
80 % of the respondents cited undercapitalisation of the coop as
a constraint affecting the efficient running of the MCC.This is a
result of reliance on subscriptions by members to cater for
utility bills and fixed costs.
Biosecurity
The interviewees raised the issue of biosecurity at the MCC,
which is a threat to milk contamination by stray livestock and
unauthorised persons as the security fence is incomplete.
Footbaths are not operational due to financial handicaps. It is
of paramount importance that the premises be adequately secured.
(FAO, 2004). Possible interventions include the following:
Physical barriers (Fences, lockable gates. security
guards).Restricted entry: Only authorised employees and visitors
should be allowed to visit the milk processing plant.Bird
proofing: Wild birds can carry diseases for example Avian
Influenza, and Newcastle disease. Bird proofing using wire mesh
70
helps prevent entry of birds into.milk processing plant. The
centre staffs have inadequate protective clothing as noted by
researcher and 62, 5% of the interviewees’ clean protective
clothing for the centre staff including food handling health
certificates are a must and any non-compliance will compromise
consumer safety.Vehicles driving in and out have to be sprayed
using wheel dips and with disinfectant.Flies are a public health
problem transmitting diseases like cholera,tuberculosis and other
diseases to humans and can be controlled by fly traps (Thorpe,
Muriuki, Omore, Owango and Staal. 2000).
Low uptake of processed products by local institutions.
The farmers observed that there was low uptake of lacto and
yoghurt by local boarding schools, and retailers. This was viewed
as market threat as consumers preferred dairy brands from
established processors. Surprisingly it was noted that their
lacto was in great demand by local consumers who purchased direct
from the coop. The demand trend transcends into Gweru and Kwekwe
were high volumes are demanded. This demand could be a result of
the high butter fat content in their product which is not
71
removed. Opportunities that can be exploited are through improved
packaging product identification (Titterton, 2000).Equally
though, it could be taken as a revolt against withdrawal of
credit facilities that some retailers enjoyed but suspended due
to poor payment.
Cooling Tank
The MCC has no milk cooling tank, which holds and cools milk
before processing. The milk coolers will provide scope for value
addition and prolong keeping quality. Value addition at community
level, provides opportunities of higher income for the coop
(Devendra, 2005).
Inadequate equipment for platform tests
Key informants and researcher observation noted that the
cooperative has no mastitis check kit, lactometer and
tuberculosis test kit. These essential kits are a must for dairy
processing plants as they affect milk quality and ultimately
consumer health. The lactometer tests for adulteration and fat
content of milk. The mastitis test is important in detecting
mastitis in delivered milk, and any contamination will lead to
72
disposal of milk and concerned farmers denied payment. (Dairy
Services). Tuberculosis is a zoonotic disease, and milk must be
tested to ensure purity. The impact of these is that milk quality
is compromised and reduces consumer confidence. The coop must
urgently replace the non-functional lactometer and purchase mas
and TB kits .Farmers must be trained in the use of mas kits and
use the results to manipulate the feeding of lactating cows. The
use of lactometers will allow payment for high, butter fat
content .This will encourage farmers to improve on feeding and
general management of their dairy herds. ( Hanyani-Mlambo,
Sibanda, .and Ostergaard, (1998). ) Further opportunities lie in
introduction of documentation which shows the producer name, milk
weight for lactometer, mas and organoleptic tests. This will
enhance traceability and quality control of delivered milk and
non-payment for reject.
Cooperative Benefits
Respondents were asked to state the benefits of being a coop
member compared to individual operation. It is evident from
results in Table 4.5 that multiple gains accrue. Cooperatives not
73
only facilitate economic gains but help improve social networking
among farmers. Benefits derived from dairy coop membership showed
that all the respondents ranked income generation as the most
important.Income earned according to respondents is used for
health clinic fees, education, clothing and household amenities,
purchase of crop and dairy animal feeds, servicing heifer and cow
loans, Smallholder dairying has other merits such as manure
production, store of wealth, risk mitigation, and display of
social status. Cooperatives differ from other enterprises in that
profit is realised as benefits, dependent on the type and
structure of the cooperative (Suber, 2005).
Table 4.5 Benefits of being a cooperative member.
Benefits Frequen
cy
n=16
Percentage
(%)
Manure production 14 88
Loan repayment 15 94
Acquisition of skills 14 88
Income generation 16 100
Improved milk handling 9 56
74
Social status 8 50
Provision of inputs for crops
and dairy feeds
10 62.5
Education fees 12 75
Health fees 15 94
Food security 12 75
Improved household nutrition
and community
14 88
Risk mitigation 5 31
Sustainable farming 8 50
Social networking 2 13
5.0 Summary, Conclusion and Recommendations
5.1 Introduction
75
The research was initiated so as to assess the constraints facing
Tongogara Dairy Cooperative at farm level and at the milk
collection centre respectively. Consequently, the study was to
identify opportunities and, make possible recommendations that
could improve the cooperative and the smallholder dairy sector in
Zimbabwe. This was a case study, where a sample size of 16
farmers was drawn randomly from two stratums (8 communal and 8
resettlement) and interviewed using a semi structured interview
guide .Data on the constraints faced at farm level and at the MCC
was collected and analysed using SPSS 16.0 in addition to
observations and secondary data sources from the cooperative
records office.
5.2 Summary
The main problems facing the cooperative, include, inter-alia:
low milk yields, feed shortages in the dry season, fodder
preparation, low reproductive efficiency of dairy cows, failure
of artificial insemination and finance. Possible interventions at
the household level, farmers need to improve herd productivity
76
through use of bulls of proven genetic worth and or artificial
insemination. .
The milk collection centre is handicapped by low volumes of milk
delivered by members, undercapitalisation, inadequate platform
testing equipment, bio security and value addition of raw milk.
The MCC has the capacity to become viable through value addition
and product branding. Diversification into cheese and yoghurt
processing could improve income levels for the cooperative
members and the centre’s liquidity. Alternatively the purchase of
raw milk from non-members is an option worth considering in
maintaining production and economic operational efficiency.
5.3 Conclusion
The study showed that the major constraint is to increase milk
yield and intake at household level and at the MCC respectively.
This can be achieved by improving cow nutrition and milking
routines and by improving production traits of local breeds
through crossbreeding with exotic breeds that are adapted to the
local environment. Milk production could be increased through
higher crossbred cows, sufficient quantity and quality of
77
roughage and provision of protein concentrates like cotton seed
cake and molasses for lactating cows at all times. Milking
techniques need to be assessed to identify the most efficient
hand milking technique, since many farmers will be unable to
acquire milking machines due to lack of electricity, technical
skills and funds for investment.
Furthermore, the cooperative’s dairy processing unit seems to be
an important factor in the development of an improved local milk
production system (Mutukumira et al., 1996; Osotimehin et al,
2006). The study established that there are no cooling tanks for
bulk milk storage at the MCC; therefore ensuring milk cooling
and preventing bacterial growth is important in ensuring food
safety.
5.4 Recommendations:
This section is based on sub-question, what are the opportunities
in counteracting constraints at both farm and milk collection
centre respectively. Based on the research findings highlighted,
below are some strategic interventions and or opportunities
78
suggested in improving the production at farm level and at the
milk collection centre for Tongogara Dairy Cooperative.
(a) The development and viability of Tongogara dairy
cooperative depends on complementary elements. Increased
herd productivity is a function of improved dairy breeds,
improved nutrition, and improved animal health management
through quality and
quantity of feeds.
(b)There is need to increase milk production, reduce age at
first calving, early weaning and increase the lactation cycle.
Improvement is through access to improved breeding systems. There
is need for government and donor support in allocation of high
yielding dairy cows or heifers to productive poor farmers through
a pass on revolving loan scheme.
(c) Focus should be on fodder production, conservation and
utilisation, breeding efficiency and value addition through
milk processing and marketing. It is important that Tongogara
dairy cooperative adopt this strategy for it to be a success.
Forage legumes are an affordable alternative for dairy livestock
79
for the cash constrained smallholder farmer. This is the only
viable option through improving paddocks with protein rich forage
legumes. The dairy cooperative members stand to increase their
daily milk output, getting firewood from tree forages as well as
nitrogen fixation of soils.
(d) Improving milk hygiene at household level and at the milk
collection centre to ensure safety and quality of dairy product
which boost consumers and customer confidence in products
processed by the cooperative. This can be sustained by regular
staff development of MCC personnel on milk testing and hygiene
handling.
(e) Improving cooperative capacity, through improved collection,
storage, transport and high volume processing. Diversification
can be achieved by intensification of product range through value
addition branding.
(f) Vigorous promotion of market driven smallholder
production practises, which yield higher household income.
This could be achieved through attachments with established
dairy farmers so as to refine skills in herd improvement,
80
feed preparation and farm business. Linkages with
established coops through field trips could be considered.
5.5 Areas for further research
This research was undertaken in the dry season when milk
production declines. It is recommended that studies be
undertaken in summer to quantify the potential milk surpluses and
or deficits. Economic viability assessment of the cooperative’s
milk collection centre is an area worth pursuing.
81
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