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www.elsevier.com/locate/foodres
Food Research International 38 (2005) 159–165
Pre-treatment effects on the extraction efficiency of xanthophyllsfrom marigold flower (Tagetes erecta) using hexane
Jose Luis Navarrete-Bolanos *, Claudia Leticia Rangel-Cruz, Hugo Jimenez-Islas,Enrique Botello-Alvarez, Ramiro Rico-Martınez
Departamento de Ingenierıa Quımica-Bioquımica, Instituto Tecnologico de Celaya, Av. Tecnologico s/n, C.P. 38010 Celaya, Gto, Mexico
Received 1 June 2004; accepted 26 September 2004
Abstract
The marigold flower (Tagetes erecta) is one of the richest natural sources of xanthophylls, mainly lutein. Its saponified extract is
used as an additive in several food and pharmaceutical industries. However, the efficiency in the xanthophylls extraction from this
natural source depends heavily upon an appropriate prior treatment, given to the flower, to increase wall-cells permeability and
facilitate the diffusive mechanisms of mass exchange between immiscible phases during the lixiviation process. In this work, the effect
of different treatments on marigold flower to increase the xanthophylls extraction efficiency is studied. The results clearly indicate the
interrelation that exists between the treatment and the extraction. It is shown that almost full recovery of the xanthophylls contents
can be achieved when the marigold is treated with hydrolytic enzymes synthesized by microbiota associated to marigold flowers.
These results have significant impact on the cost-efficiency of the process.
� 2004 Elsevier Ltd. All rights reserved.
Keywords: Marigold treatments; Xanthophylls extraction; Efficiency
1. Introduction
Xanthophylls (oxygenated carotenoids) are compo-
nents with strong demand in international markets.
They are used as additives for poultry (e.g. chicken),crustaceous (e.g. shrimp) and fish (e.g. salmon) feeds
to provide bright colors in egg yolks, skin, and fatty tis-
sues due to its pigmenting properties (Bernhard, Broz,
Hengartner, Kreienbuhl, & Schiedt, 1997; Bletner, Mitc-
hell, & Tugwell, 1966; Hencken, 1992; Levi, 2001). They
have also been used as human nutritional supplement
(nutraceuticals) based on important biological function
that include cancer prevention (Chew, Wong, & Wong,1996), inhibition of the auto-oxidation of cellular lipids
0963-9969/$ - see front matter � 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodres.2004.09.007
* Corresponding author. Tel.: +52 461 61 1 75 75; fax: +52 461 61 1
79 79.
E-mail address: [email protected] (J.L. Navarrete-Bolanos).
(Zhang, Coney, & Bertram, 1991), protection against
oxidant-induced cell damage (Martin, Eailla, & Smith,
1996), and prevention of age-related macular degenera-
tion (Fullmer & Shao, 2001; Seddon et al., 1994). Im-
proved xanthophylls production processes are, as aresult, an important issue for many groups that have ex-
plored several alternatives including chemical synthesis
(Kreienbuhl, Rudin, & Rudolph, 2000), and fermenta-
tion technology (Gierhart, 1994; Hirschberg & Harker,
1999; Jacobson, Jolly, Sedmak, Skatrud, & Wasileski,
2000). Despite the success of these innovative efforts,
none of them reports xanthophylls production in quan-
tity and quality comparable to processes that extract thexanthophylls from their natural source. One of these
substrates is the marigold flowers (Tagetes erecta) con-
sidered as one of the richest natural sources of xantho-
phylls, mainly lutein (Ausich & Sanders, 1997; Levi,
2001), that are extracted by lixiviation with hexane fol-
160 J.L. Navarrete-Bolanos et al. / Food Research International 38 (2005) 159–165
lowed by concentration stage to obtain oleoresin. The
oleoresin is used as raw material for further purification
processes to obtain both a fine crystalline lutein and
xanthophylls mixture free from impurities that can be
suitable for human consumption, either in nutritional
supplements or as a food additive (Ausich & Sanders,1997; Khachik, 2001; Levi, 2001; Madhavi & Kagan,
2002). Other efforts have concentrated on the develop-
ment of methods for isomerization of lutein in the oleo-
resin to zeaxanthin, to improve pigmenting properties
(zeaxanthin has double pigmenting power compared
with lutein), which is desirable when the products are
used as additives on food and foodstuff industries
(Rodriguez, 1997). However, the quality and yield ofthe oleoresin obtained from marigold flower lixiviation
has not been discussed. In this direction, developments
based on supercritical fluid extraction (SFE) have dem-
onstrated the feasibility of obtaining enriched extracts
via selective oleoresin extraction from marigold flower
(Naranjo-Modad, Lopez-Munguıa, Vilarem, Gaset, &
Barzana, 2000). However, such SFE processes are, at
present, commercially impractical primarily due to highcapital costs (Kanel & Marentis, 2000). Other alterna-
tives, associated with the extraction from marigold flow-
ers, to increase xanthophylls concentration in flower
flour have also been reported (Barzana et al., 2002; Del-
gado-Vargas & Paredes-Lopez, 1997; Matoushek, 1974;
Navarrete-Bolanos, Jimenez-Islas, Botello-Alvarez, &
Rico-Martınez, 2003; Navarrete-Bolanos, Jimenez-Islas,
Botello-Alvarez, Rico-Martınez, & Paredes-Lopez,2004a; Navarrete-Bolanos, Jimenez-Islas, Botello-Alva-
rez, Rico-Martınez, & Paredes-Lopez, 2004b). Unfortu-
nately, known marigold extracts fail to meet both
quality and yield criteria exhibiting low-pigmenting
strengths and failing to recover the majority of the xan-
thophylls originally present in the marigold. In this con-
tribution, the effect of the different treatments on
xanthophylls concentrations in marigold flower floursis studied, seeking to characterize its relationship on
the extraction efficiency using hexane, and on the quan-
tity and quality of the oleoresin.
2. Materials and methods
2.1. Natural source
Marigold flowers (T. erecta) from a single batch were
used for all experiments. The batch contained flowers
with a yellow-orange coloration ratio of 10:90 and
30% average weight of receptacles. The marigold flowers
were divided in two sets. One set was conserved fresh
and separated in two subsets. One of these subsets was
processed via solid state fermentation. As for the secondfresh flower subset, the petals were separated from their
receptacles and processed via uncontrolled ensilage. For
the second set, the petals were separated from their
receptacles and processed via enzymatic treatments
using a raw enzymatic extract (non-commercial en-
zymes) or commercial cellulose. In order to verify the ef-
fect of the original marigold flower moisture on the
yield, the marigold was processed in two separatebatches: one using fresh petals and the other using dried
petals. The dried petals were obtained by dehydration
under environmental conditions up to a moisture con-
tent of 10% (±1%). Also, to avoid changes on both fresh
and dried marigold, all sets were stored at 4 �C and
sealed in black polyethylene bags until they were used
during experimental assays.
2.2. Traditional uncontrolled ensilage
In order to evaluate the traditional ensilage, the mar-
igold flowers, including theirs receptacles, were stored
for up to seven weeks in a closed yard under uncon-
trolled conditions. At the end, the product obtained
was dried and processed to obtain marigold flower flour.
2.3. Microorganisms culture
A mixed culture of microorganisms (Flavobacterium
IIb, Acinetobacter anitratus, and Rhizopus nigricans)
were propagated and mixed, in the proportions accord-
ing to Navarrete-Bolanos et al. (2003), to obtain the
starter inoculum used in the solid-state fermentation as-
says. Furthermore, the starter inoculum was filtrated toobtain a raw enzymatic extract that was used in the
enzymatic treatment with non-commercial enzymes.
2.4. Enzymatic treatments with non-commercial enzymes
In order to evaluate the effect of raw enzymatic ex-
tract on the marigold petals, the supernatants obtained
from mixed culture filtrated were blended with driedor fresh petals in 1:12 (w/v) ratio and kept on rotary sha-
ker at 28 �C and 175 rpm (Forma Scientific, model 4520)
for 24 h. The samples treated were filtered to separate
their solid and liquid phases. The solid phases, marigold
petals treated, were processed to obtain marigold flower
flour.
2.5. Enzymatic treatment with commercial cellulase
Commercial enzyme solution at 0.05 (±0.01% (w/v))
concentration and endo-1,4-b-DD-glucanase (EC 3.2.1.4
from Aspergillus niger, Sigma Chemical Co., St. Louis,
MO) activity was used for enzymatic treatment with
commercial cellulase according to Navarrete-Bolanos
et al. (2004a). In the same manner as for the enzymatic
treatments with raw enzymatic extract, the commercialenzyme solutions were blended with dried or fresh petals
in 1:12 (w/v) ratio and kept on rotary shaker at 28 �C,
0
5
10
15
20
25
30
35
0 5 10 15 20 25
Time (h)
Xt (
g/K
g flo
ur)
0 20 40 60 80 100 120
Time (h)
Fig. 1. Effect of enzymatic treatment on flower petals: xanthophylls
concentration in samples treated with raw enzymatic extract on dry
petals (j), and fresh petals (m), axis X bottom. Xanthophylls
concentration in samples treated with commercial enzyme solution
on dry petals (d), and fresh petals (r), axis X top.
J.L. Navarrete-Bolanos et al. / Food Research International 38 (2005) 159–165 161
175 rpm for 120 h, the samples treated were filtered and
the solid phases were processed to obtain marigold
flower flour.
2.6. Solid state fermentation
The mixed culture microorganisms was blended with
fresh marigold flower in 1.5:1 (w/v) ratio on a modular
rotating drum fermentation system under the following
conditions: 73.8% moisture content, intermittent agita-
tion every 14.8 h, and 4.1 l inlet air/min. These condi-
tions maximize the total xanthophylls extraction
(Navarrete-Bolanos et al., 2004b) from the fermented
marigold flower flour obtained.
2.7. Marigold flower flour
The products obtained by all proposed processes,
enzymatic treatment, solid state fermentation and ensi-
lage, were dehydrated in a vacuum oven (Shel Lab.
model 1430) to 10% (±1%) moisture content, and milled
(0.5-mm sieve) using a Brinkmann mill (Brinkmann,Westbury, NY). The flour obtained was analyzed by
AOAC (1984) method 970.64 to determine the total xan-
thophylls concentration and to obtain oleoresin via a
lixiviation process.
2.8. Xanthophylls extraction by hexane
The flours obtained from described treatments wereextracted in a batch process using analytical grade hex-
ane (J.T. Baker, Mallinckrodt Baker Inc., Phillipsburg,
NJ) in 1:6 (w/v) flour to hexane ratio and at constant
temperature of 35 �C during 15 min of extraction time
(Navarrete-Bolanos, Jimenez-Islas, Rico-Martınez,
Domınguez-Domınguez, & Regalado-Gonzalez, 2001).
When the extraction was concluded, the light phase
(hexane + xanthophylls) must be separated of the heavyphase (solid). The light phase was concentrated to ob-
tain the oleoresin extract that was weighed (digital ana-
lytical balance, Ohaus-explorer) to quantify the yield
extraction and determine the xanthophylls concentra-
tion according to AOAC (1984) method 970.64. The
heavy phase (solid) was desolventized, and the retained
solvent volume was determined by difference of weights
(Ohaus-explorer balance). Solvent-free solid was alsoanalyzed to determine the xanthophylls concentration
according to AOAC (1984) method 970.64.
2.9. Single-stage extraction
This may be a batch or a continuous operation
depending of the separation objective. A single extrac-
tion batch was used to characterize the mass exchangebetween phases of the process and to establish the con-
ditions at which the maximum extraction is achieved.
A continuous multistage extraction system, called cross-
current extraction, was performed by contacting the lea-
ched solids with fresh leaching solvent. For this system,
the solution to be withdrawn is in contact with the fres-
hest solid and the fresh solvent is added to the solid from
which most of the solute has already been leached. Thesystem can be operated with any number of stages. Its
purpose is to increase the mass transfer over and above
what is possible with a single stage and obtain higher
concentrations on the final product. Once again, when
the extraction was concluded, the phases were separated
and analyzed to quantify the yield extraction.
3. Results and discussion
3.1. Enzymatic treatments
Previously, the relationship between the effects of dif-
ferent treatments on marigold flowers on xanthophylls
extraction had been studied. For the enzymatic treat-
ment, the xanthophylls concentration in flours obtainedvia raw enzyme extract or commercial cellulose treat-
ments showed an increase clearly correlated to the enzy-
matic activity. However, the flours with highest contents
of xanthophylls (29.3 (±0.1) g of total xanthophylls/kg
of flour) are obtained using the raw enzymatic extract
synthesized from microorganisms associated with mari-
gold flower (Flavobacterium IIb, A. anitratus, and R. nig-
ricans). Clearly, this process has significant advantageswhen compared to the enzymatic treatment using com-
mercial enzymes: (1) the treatment with raw enzymatic
extract is more cost-efficient due in part to the straight-
forward hydrolytic enzyme synthesis, and (2) a substan-
tial reduction in processing time can be achieved while
attaining high xanthophylls content (Fig. 1).
162 J.L. Navarrete-Bolanos et al. / Food Research International 38 (2005) 159–165
3.2. Solid state fermentation and ensilage processes
The experimental assays on the rotating drum fer-
mentation system under optimum condition resulted
on marigold flower flour with higher content of xantho-
phylls (17.81 (±0.2) g of total xanthophylls/kg of flour)compared against the xanthophylls concentration in
flours obtained by the commercial ensilage process
(11.54 (±0.5) g of total xanthophylls/kg of flour). In
addition, the commercial ensilage required a long
processing time, nearly four weeks, to obtain this quality
flour (Fig. 2). The difference of the xanthophylls concen-
tration between these processes is associated to the oxy-
gen requirements of the microorganisms. It appears thatthe oxygen depletion, in the commercial ensilage proc-
ess, limits the synthesis of hydrolytic enzymes with cell-
ulase activity, whereas in the solid-state fermentation a
constant supply of oxygen was kept, allowing a steady
enzyme synthesis.
In general, the experiments described here demon-
strate that enzymatic treatment processes are a viable
alternative for improving the yield of xanthophylls ex-tracted from marigold flower. The yields obtained repre-
sent a 153.9% increase with respect to the average
amount obtained using the commercial ensilage process,
and a 64.5% higher with respect to the average amount
obtained using the solid-state fermentation process.
However, these differences can be partially attributed
to variations in both the xanthophylls content of raw
marigold and the particular characteristics of the sub-strate used in each particular method. In the enzymatic
treatment studies, the substrate was composed solely of
marigold flower petals, which have higher xanthophylls
content than the remaining flower parts; while for the
solid-state fermentation system, and commercial ensi-
lage, the substrate was the whole marigold flower,
including its receptacles. The receptacles comprise about
30% of the samples, thus the overall yields (once cor-
0
5
10
15
20
0 1 2 3 4 5 6 7 8
Time (Days)
Xt(
g/K
gflo
ur)
0 1 2 3 4 5 6 7 8
Time (Weeks)
Fig. 2. Effect of solid-state fermentation and uncontrolled ensilage on
marigold flower flours: xanthophylls concentration in samples
obtained by fermentation process (r, axis X bottom), and xantho-
phylls concentration in ensilaged samples (j, axis X top).
rected for this fact) of the enzymatic treatments and
the solid-state fermentation system are similar.
Independently of the treatment, the enzymatic reac-
tion leads to degradation of the wall-cell components
(mainly cellulose and hemicellulose). As a result, the
wall-cells exhibit an increment in its permeability, lead-ing to improved mass transfer of hydro-soluble cell com-
ponents between the solid (petals) and liquid (enzymatic
extract) phases. Furthermore, the hydro-insoluble com-
ponents (e.g. xanthophylls) increase their concentration
in the remaining solid mass. Additionally, because of
these changes in wall-cell permeability, the xanthophylls
extraction from internal parts of the marigold flower
petals, using hexane, is relatively increased.
3.3. Xanthophylls extraction with hexane
All the dried samples of the treatments, previously
described, were lixiviated with hexane to achieve xan-
thophylls extraction. A single-stage continuous extrac-
tion was performed to evaluate the change on
xanthophylls concentrations in hexane, and also toestablish the approximate number of stages in which
the maximum extraction could be achieved. The results,
showed in Fig. 3, indicate the correlation that exists
among different treatments on marigold flower prior to
the extraction process. In the figure, it is observed that
the material treated with raw enzymatic extract from
saprophyte microorganisms leads, in short time, to the
highest yield; the results show that at 10 min of extrac-tion time, the maximum concentration of xanthophylls
in the solvent phase is achieved. After this time, the con-
centration remains practically constant. However, it
may not be necessary to operate the extraction for
10 min. From the figure, it can be noted that after only
4 min xanthophylls recovery of 96% on average is
achieved. In addition, the result also show that the only
sample that reaches equilibrium, within the horizon ofthe experiment, is the one treated with the raw enzy-
matic extract.
0
20
40
60
80
100
120
140
160
0 2 4 6 8 10 12 14 16Time (Min)
Xt (
g/K
g ol
eore
sin)
0
20
40
60
80
100
120
Fig. 3. Effect of treatments in the xanthophylls extraction using
hexane. Samples treated with raw enzymatic extract (j), untreated
samples (r), samples treated by solid-state fermentation (m), and
samples treated by uncontrolled ensilage (d).
Table 1
Estimated values of volumetric mass transfer coefficients
Treatment kca (h�1) R2
T1 43.1690 0.9988
T2 21.1306 0.9988
T3 28.0622 0.9916
T4 35.5172 0.9893
T1: samples treated with raw enzymatic extract, T2: untreated samples,
T3: samples treated by solid-state fermentation, and T4 samples trea-
ted by uncontrolled ensilage.
0
5
10
15
20
25
30
0 1 2 3 4 5 6 7 8Stages number
Xt(
g/K
gflo
ur)
0
20
40
60
80
100
120
140
160X
t(g/
Kg
oleo
resi
n)
Fig. 4. Number of stages required for xanthophylls extraction by
lixiviation with hexane. Xanthophylls concentration on samples
treated with raw enzymatic extract: light phase (j, axis Y right), and
solid phase (d, axis Y left). Xanthophylls concentration on untreated
samples: light phase (m, axis Y right), and solid phase (r, axis Y left).
J.L. Navarrete-Bolanos et al. / Food Research International 38 (2005) 159–165 163
The diverse phenomena encountered in the lixiviation
assays make it difficult to apply a single theory to ex-
plain them. In general, the differences between xantho-
phylls obtained from different treatments are due to
the presence of slowly dissolving components in the
oleoresin. Each particular xanthophylls mixture con-tains several different substances, as it is evident from
the differences in properties of the oleoresin obtained
after short and long lixiviation processing times. In
addition, if the wall-cells of the marigold flower petals
remain intact upon exposure to hexane, the lixiviation
will mainly involve Knudsen diffusion of the xantho-
phylls through the cell wall. Such diffusion process is
slow giving, as a result, only partial xanthophylls extrac-tion. However, when the marigold petals are pulverized,
as a consequence of the treatment method, the rates of
diffusion of xanthophylls are increased (both Fickian
diffusion and mass convection are involved). These com-
petitive mechanisms of diffusion prevent a simple inter-
pretation, since the characterization of the structures in
the solid matrix after treatments is required to assess the
partial contribution of each of them. A first attempt todescribe these mass-transfer processes, however, can be
formulated via the introduction of a suitable volumetric
mass-transfer coefficient (kca), using the following
(lumped parameter) equations derived from liquid and
solid mass balances in the batch extraction:
Liquid phase:
dW L
dt¼ kca
1þ skcaW S: ð1Þ
Initial condition.
@t ¼ 0; W L ¼ 0: ð1aÞSolid phase:
dW S
dt¼ �kca W S �
skca1þ skca
W S
� �: ð2Þ
Initial condition.
@t ¼ 0; W S ¼ 1; ð2aÞwhere WL is the dimensionless concentration of xantho-
phylls in hexane, CAL=C0
As; WS the dimensionless con-
centration of xanthophylls in marigold, CAs=C0
As; kca
the volumetric mass transfer, min�1; s the retentiontime, min; t the time, min; CAs
the concentration of xan-
thophylls in marigold, g/kg oleoresin; CALthe concen-
tration of xanthophylls in hexane, g/kg oleoresin; and
C0As
the initial concentration of xanthophylls in mari-
gold, g/kg oleoresin.
Integration using the initial conditions leads to:
W S ¼ e�kcað1þ/Þt; ð3Þ
W L ¼ 1
ð1þ 2skcaÞ½1� e�kcað1þ/Þt�; ð4Þ
where
/ ¼ skca1þ skca
: ð5Þ
Eq. (4) is used for calculating the unknown parameters
kca and skca from experimental data for each treatment,
using nonlinear regression with Levenberg–Marquardt
method (Zhang & Chen, 1997). The results of kca to-
gether with the correlation coefficient are shown in
Table 1. There one can observe that the treatment with
raw enzymatic extract produces the highest volumetricmass transfer, in correspondence to the highest xantho-
phylls yield. The large magnitude of kca indicates a large
degree of disintegration of the cell walls. The differences
in magnitude among the parameter kca, for different
treatments, seem to suggest that for the fastest process
it is reasonable to expect that nearly all the xantho-
phylls, initially contained in the solid phase C0As, migrate
to the liquid phase as oleoresin at the end of the extrac-tion stage.
3.4. Multistage crosscurrent extraction
An efficient extraction can only be achieved using
multiple contact operations. Multiple stages allow to in-
crease the mass transfer rates over and above what is
6.77
7
8.73
1
7.52
4
4.79
95.
496
3.42
8
1.97
1
10.7
4415
110
.9.
980
11.6
97
14.7
50
zeax
anth
in
lute
in
Retention times
mä rz
lute
in
zeax
anth
in
2.21
4
3.87
4
7.92
78.
829
14.4
1213
.617
12.7
83
11.9
0010
.272 12
.342
17.8
8317
.722
Retention times
Fig. 5. Xanthophylls profile comparison: final products obtained from the traditional ensilage process (left) and enzymatic treatments (right).
164 J.L. Navarrete-Bolanos et al. / Food Research International 38 (2005) 159–165
possible with a single stage, obtaining higher concentra-
tions on the final product. The xanthophylls extraction
was analyzed in a multistage crosscurrent extraction as
shown in Fig. 4. The results indicate that the flour ob-
tained from enzymatic treatment on flowers using the
raw enzymatic extract can be depleted of xanthophyllswithin five stages. While for the untreated samples (fresh
marigold petals) xanthophylls recovery of only about
60% on average can be expected for this number of
stages. Similar xanthophylls recovery from the untreated
samples, as that of the samples treated with raw enzy-
matic extract in five stages, is reached only after 18
stages.
4. Conclusions
The results presented here confirm that the success ofa lixiviation process depends upon the prior treatment
which may be given to the solid. In this study, the enzy-
matic treatment appears the best option to increase xan-
thophylls yield extraction; however, the treatment
selection depends on the purpose of the product in the
market. If the product is intended as additive in poultry
feed, the treated substrate should be whole marigold
flowers. In this case, the residual solid, after extraction,is used as a support for the saponified extract in an inte-
gration stage. In such a stage, the extract is added to a
powdery matrix (which can be the residual solid) in con-
centrations around 15% (w/w). Therefore, the solid-state
fermentation appears the best treatment process previ-
ous to the xanthophylls extraction stage for this final
application. On the other hand, if the xanthophylls will
be used as additive in food, pharmaceutical, and cos-metic industries, then the treatment using the raw enzy-
matic extract is the best option for treatment process
previous to the xanthophylls extraction stage, since it
maximizes the extraction yield and it is applied to sub-
strates free of marigold flower receptacles. It is impor-
tant to note that both treatment processes are based
on the action of hydrolytic enzymes synthesized by
microbiota associated to marigold flowers. Such on-site
enzyme production has significant advantages. Besides
the demonstrated increase on concentration in flours
and extraction yield, it significantly reduces the costassociated to the enzyme treatment when compared to
commercial alternatives. In addition, the flours obtained
from these treatments show no alteration on the total
xanthophylls profile when compared to the product ob-
tained from the traditional ensilage process (Fig. 5).
Acknowledgments
The authors gratefully acknowledge financial support
by FOMIX (CONACYT/CONCYTEG; 02-09-B-005)
and COSNET (896.03-P).
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