PL PAS 120 SCANIA SVEZIA GB

Safety Integrity Software Tool for the Evaluation of Machine Applications Project Name : PAS 120 - SCANIA SWEDEN

File Date : 09/01/2014 Report Date: 09/01/2014Checksum: 5c9f227acf4bff0d7eed147186642432

SISTEMA is a free tool from IFA Page 1 / 64

Project Name: PAS 120 - SCANIA SVEZIA

Author: Francesco Maniscalco

Dangerous point/Machine:

Documentation:

Document:

File Name: D:\Standard_FM\PAS 120 - SCANIA SVEZIA.ssm

Software Version: 1.1.4

Standard version : ISO 13849-1:2006, ISO 13849-2:2003

Checksum: 5c9f227acf4bff0d7eed147186642432

Options: Use the intermediate levels of DC for the calculation of the PFH (greater accuracy) Increase the upper limit of the MTTF for Category 4 from 100 to2500 years.

Status: green

Notes: There are no warnings reported for this project (or any of its basic subordinated elements)

Safety Functions contained

Name : Emergency stop on electric drivesRequired: PLr c Reached: PL

d

Name : Movable guard on electricdrives

Required: PLr c Reached: PLc

Name : Light curtain on electric drives

Required: PLr c Reached: PLd

PFH [1/h]: 5,09E-7

PFH [1/h]: 1,55E-6

PFH [1/h]: 4,57E-7

Status: green

Status: green

Status: green

Name : Emergency stop on pneumatic electrovalves Required: PLr c Reached: PL c PFH [1/h]:

1,28E-6Status: green

Name : Movable guard on pneumatic electrovalvesRequired: PLr c Reached: PL c PFH [1/h]:

2,32E-6Status: green

Name : Light curtain on pneumatic electrovalvesRequired: PLr c Reached: PL c

PFH [1/h]: 1,23E-6

Status: green




Safety Function: Emergency stop on electric drives

Safety Function Type: Emergency stop function

Trigger:

Reaction:

Safe status:

Documentation:

Document:

PL Reached: d PFH [1/h]: 5,09E-7

PLr (from risk graph): c

Injury Severity (G): Serious Injury (Normally irreversible) or

death Frequency/ time of exposure to hazard From rare to infrequent /

time of exposure is short Possibility to avoid (P): Possible under

specific conditions

Risk graph:

Status: green

Subsystems:

Name : Emergency Stop, 2 contactsPL: d PFH [1/h]: 1,01E-7

Cat.: 3 Service Time [a]: 20

DCavg [%]: 60 (Low) Points CCF : 90

(Completed) MTTFd [a]: 100 (High)

Documentation Subsystem

Documentation: The emergency stopping function is a protective measure which complements the safety functions forthe safeguarding of hazardous zones in accordance with EN ISO 12100

The information provided in this documentation contains general descriptions and/or technical




characteristics of the performance of the products contained herein. This documentation is not intendedas a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.





Document:

It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.Neither Schneider Electric Industries SAS nor any ofits affiliates or subsidiaries shall be responsible or liable for misuse of theinformation contained herein.

Subsystem Category

Documentation /motivations:

Source (ex. Standard) Category:

File:

Category Requirements: Basic safety principles are used

[Completed]

Well-tested safety principles are used

[Completed]

A single damage tolerance is indicated

[Completed]

MTTFd is Low or Medium or High. [Completed]

DCavg is Low or Medium . [Completed]

The score obtained for the CCF estimation is at least65. [Completed]

Failure for Subsystem Common Causes

CCF Measures: Separation / Segregation (15 Points)Physical separation between signal paths: separations in wiring/piping, sufficient isolation spaces and distances on the printed circuit boards

Diversification (20 Points)Different technologies / design or physical principles are used, for example: programmable electronics in the first channel and second wired channel, type of implementation , pressure and temperature. Measurement of distance and pressure, digital and analogic . Components of different manufacturers.




Project/ application/ experience (15 Points)Protection against over-voltage, over-pressure , over-current.

Project/ application/ experience(5 Points)Use of well-tested components.

Assessment / analysis (5 Points)The results of the analysis of the methods and the effects of faults are taken into account to avoid the common cause failures in the design.

Competence / training (5 Points)Were engineers / maintenance personnel trained to understand the causes and consequences of thecommon cause failures?

Environmental (25 Points)Prevention of electromagnetic contamination and compatibility





(EMC) against CCF in conformity with the appropriateStandards. Fluid systems: filtration of the liquid under pressure, prevention of the entry of dirt, exhaust of compressed air, for example in accordancewith the manufacturer requirements of the component relating to the purity of the medium in pressure. Electrical Systems: Is the system controlled with respect to electromagnetic immunity, for example as specified in the applied standards, against CCF? Forthe combined fluid and electrical systems, you should consider both aspects.

Status / Subsystem Messages

Status: green

Channels / Test Channels:

Name : Channel 1MTTFd [a]: 75000

Stops:

Name : HARMONY Emergency-Stop pushbuttonMTTFd [a]: 75000 (-) DC [%]: 60 (Low)

Service time [a]:

20

Stop documentation

Documentation: HARMONY Emergency Stop push button with mushroom head.B10 = 300 000, % of dangerous failures = 20%, B10d = 1 500000The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exclusions!)

Document:

Diagnostic Coverage Stop

Documentation /motivations: In 2-channel applications with a monitoring module and detection of each first fault a DC = 99% can be achieved.

Status / Stop Messages

Status: green




Elements:

Name : E-Stop mushroom head XB4B + ZB4BB10d [cycles]: 1500000 nop [cycles/y]: 200

T10d [a]: 7500 MTTFd [a] (from B10d ):

75000 (-)Service time [a]: 20





Element Documentation

Technology: electromechanical

Documentation: HARMONY Emergency Stop push button with mushroom head.B10 = 300 000, % of dangerous failures = 20%, B10d = 1500000

The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exclusions!)

Document:

Status / Element Messages

Status: green

Message [Status del Message ]:



Stops:


Service time [a]:

20

Stop Documentation

Documentation: HARMONY Emergency Stop push button with mushroom head.B10 = 300 000, % of dangerous failures = 20%, B10d = 1 500000The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exlusions!)

Document:




Diagnostic Coverage Stop



Status: green





Elements:


T10d [a]: 7500 MTTFd [a] ( B10d ):

75000 (-) Service time [a]: 20





Document:


Status: green


Subsystems:

Name : 054: CPU 315F 2PN/DP, (6ES7315-2FH13-0AB0) # CPU 315F 2PN/DP,(6ES7315-2FH13-0AB0) PL: e PFH [1/h]: 2,09E-9

Cat.: 4 Service time [a]: 20

Subsystem Documentation

Documentation: 054: CPU 315F 2PN/DP, (6ES7315-2FH13-0AB0) # CPU 315F2PN/DP, (6ES7315-2FH13-0AB0)

Document:

SIMATIC S7-300 CPU315F-2 PN/DP, CENTRAL PROCESSING UNIT WITH 256 KBYTE WORKING MEMORY, 1. INTERFACE MPI/DP12MBIT/S, 2. INTERFACE ETHERNET PROFINET, MICRO MEMORY CARD NECESSARY USEABLE WITH SOFTWARE OPTION S7 DISTRIBUTED SAFETY V5.4 OR HIGHER




Subsystem Performance Level






Subsystem Category


Source (es. Standard) Category:

File:

Category Requirements: When category is established by the manufacturer,he is the responsible for the respect of the requirements.


Status: green

Subsystems:

Name : 003: SM326 F-DI 24, (6ES7326-1BK01-0AB0), 1- channel # SM326 F-DI 24,(6ES7326-1BK01-0AB0), PL: d PFH [1/h]: 1E-8



Documentation: 003: SM326 F-DI 24, (6ES7326-1BK01-0AB0), 1- channel # SM326

F-DI 24, (6ES7326-1BK01-0AB0),

Document:

SIMATIC S7, DIGITAL INPUT SM 326, 24 DI; DC 24V, 40 PIN, FAILSAFE DIGITAL INPUTS FOR SIMATIC S7 FAILSAFESYSTEMS WITH DIAGNOST. INTERRUPT



Subsystem Category



File:










Status: green

Subsystems:

Name : 009: SM326 F-DO 10, (6ES7326-2BF01-0AB0) # SM326 F-DO 10,(6ES7326-2BF01-0AB0) PL: e PFH [1/h]: 1E-9



Documentation: 009: SM326 F-DO 10, (6ES7326-2BF01-0AB0) # SM326 F-DO 10, (6ES7326-2BF01-0AB0)

Document:

SIMATIC S7, DIGITAL OUTPUT SM 326, 10 DO; 24V DC, 2A PP, FAILSAFE DIGITAL OUTPUT FOR SIMATIC S7F SYSTEMS WITH DIAGNOST. INTERRUPT, 40 PIN



Subsystem Category



File:



Status: green

Subsystems:

Name : ContactorsPL: e PFH [1/h]: 2,47E-8


DCavg [%]: 99 (High) Points CCF : 70



Documentation:





Document:

Subsystem Category



File:


[Completed]


[Completed]


[Completed]





Misure CCF : Separation / Segregation (15 Points)Physical separation between signal paths: separation in wiring /piping sufficient clearances and creep age distanceson printed-circuit boards.

Design / application / experience (15 Points)Protection against over-voltage, over-pressure, over-current, etc.

Design / application / experience (5 Points) Components used are well-tried

Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance with appropriate standards. Fluidic systems: filtration of the pressure medium, prevention of dirt intake, drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electric systems: Hasthe system been checked for electromagnetic




immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)Other influences. Have the requirements for immunity to all relevant environmental influences such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green






Name : Channel 1MTTFd [a]: 2083,33

Stops :

Name : Contactor Q1MTTFd [a]: 2083,33 (High) DC [%]: 99 (High)

Service time [a]: 20

Stop Documentation

Documentation: Mechanically linked contact elements to IEC 60947-5-1, Annex

LDocument:


Status: green

Elements:

Name : Contactor Q1B10d [cycles]: 2000000 nop [cycles/a]: 9600T10d [a]: 208,33 MTTFd [a] (da B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



Documentation:

Document:

Diagnostic Coverage Element

Documentation /motivations: Monitoring by safety module


Status: green

Message [Message Status]:


Name : Channel 2




MTTFd [a]:2083,33





Stops:



Stop Documentation


LDocument:


Status: green

Elements:


DC [%]: 99 (High)



Documentation:

Document:




Status: green


Subsystems:

Name : 249: Control Unit CU320, (6SL3040-0MA00-0AA1) # Control Unit CU320,(6SL3040-0MA00-0AA1) PL: d PFH [1/h]: 3,16E-7










Documentation: 249: Control Unit CU320, (6SL3040-0MA00-0AA1) # Control Unit

CU320, (6SL3040-0MA00-0AA1)

Document:

SINAMICS CONTROL UNIT CU320 WITHOUT COMPACTFLASH CARD



Subsystem Category



File:



Status: green

Subsystems:

Name : 268: Terminal Module TM54F, (6SL3055-0AA00-3BA0) # Terminal ModuleTM54F, (6SL3055-0AA00-3BA0) PL: d PFH [1/h]: 3,8E-8



Documentation: 268: Terminal Module TM54F, (6SL3055-0AA00-3BA0) # Terminal M

Document:SINAMICS TERMINAL MODULE CABINET TM54F WITHOUTDRIVE-CLIQ CABLE



Subsystem Category







File:



Status: green

Subsystems:

Name : 260: Double Motor Module Bauform Booksize Compact,(6SL3420-2TExx-xAA0), two axles, one with SBC # Double Motor Module Frame SizeBooksize Compact, (6SL3420-2TExx-xAA0), PL: d PFH [1/h]: 1,6E-8



Documentation: 260: Double Motor Module Bauform Booksize Compact, (6SL3420-2TExx-xAA0), two axles, one with SBC # Double Motor Module Frame Size Booksize Compact, (6SL3420-2TExx-xAA0),

Document:

SINAMICS DOUBLE MOTOR MODULE INPUT: DC 600V OUTPUT:3AC 400V, FRAME SIZE BOOKSIZE COMPACT



Subsystem Category



File:



Status: green




Safety Function: Movable guard on electric drives

Safety Function Type: Safety-related stop function triggered by a protection measure

Trigger:

Reaction:

Safe status:

Documentation:

Document:

PL Reached: c PFH [1/h]: 1,55E-6

PLr (from Risk graph): c

Injury Severity (G): Serious Injury (Normally irreversible) or death

Frequency/ time of exposure to hazard From rare to infrequent / time of exposure is short

Possibility to avoid (P): Possible under specific conditions

Risk graph:

Status: green

Subsystems:

Name : interlocking device, 1 contactPL: c PFH [1/h]: 1,14E-6


MTTFd [a]: 100 (High)


Documentation: Interlocking system or locking system with guard locking monitoring for safeguarding of movable guards.Valid for all versions except Profinet.

Document:




Subsystem Category







File:


[Completed]

Well-tested components are used

[Completed]


[Completed]

MTTFd is High. [Completed]

DCavg [not applicable]


Status: green



Stops:

Name : XCS M, D, P Safety Limit Switch

MTTFd [a]: 500000 (-) Service time [a]: 20

Stop Documentation

Documentation: Safety Limit Switches type XCSM, XCSD, XCSPB10 = : 10 000 000 , % of dangerous failures = 20%, B10d =50 000 000 (Value given for a life time of 20years but mainly limited by mechanical or contact wear.)The MTTFd value will be calculated depending on the number of operations per year.Subject to change- please refer always to the data in the instruction sheet.The information provided in this documentation contains general descriptionsand/or technical characteristics of the performance of the products contained herein.This documentation is not intended as asubstitute for and is not to be used for




determining suitability or reliability ofthese products for specific userapplications.It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specificapplication or use thereof. Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

Document:


Status: green





Elements:

Name : Safety Limit Switch, XCSM, XCSD, XCSPB10d [cycles]: 50000000 nop [cycles/y]: 1000

T10d [a]: 50000 MTTFd [a] (B10d ): 500000

(-) Service time [a]: 20



Documentation: Safety Limit Switches type XCSM, XCSD, XCSPB10 = : 10 000 000 , % of dangerous failures = 20%, B10d= 50 000 000 (Value given for a life timeof 20 years but mainly limited by mechanical or contact wear.)The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exlusions!)

Document:


Status: green


Subsystems:





Document:











Subsystem Category



File:



Status: green

Subsystems:





F-DI 24, (6ES7326-1BK01-0AB0),

Document:




Subsystem Category



File:










Status: green

Subsystems:





Document:




Subsystem Category



File:



Status: green

Subsystems:






Documentation:





Document:

Subsystem Category



File:


[Completed]


[Completed]


[Completed]


DCavg is Low or Medium. [Completed]



CCF Measures : Separation / Segregation (15 Points)Physical separation between signal paths: separation in wiring /piping sufficient clearances and creep age distanceson printed-circuit boards.



Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance withappropriate standards. Fluidic systems: filtrationof the pressure medium, prevention of dirt intake,drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electricsystems: Has the system been checked for




electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)Other influences. Have the requirements for immunity to all relevant environmental influneces such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green







Stops:



Stop Documentation

Documentation: Mechanically linked contact elements to IEC 60947-5-1, Annex L

Document:


Status: green

Elements:

Name : Contactor Q1B10d [cycles]: 2000000 nop [cycles/a]: 9600T10d [a]: 208,33 MTTFd [a] (B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



Documentation:

Document:




Status: green



Name : Channel 2




MTTFd [a]:2083,33





Stops:



Stop Documentation


Document:


Status: green

Elements:

Name : Contactor Q2B10d [cycles]: 2000000 nop [cycles/y]: 9600T10d [a]: 208,33 MTTFd [a] ( B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



Documentation:

Document:




Status: green


Subsystems:












CU320, (6SL3040-0MA00-0AA1)

Document:




Subsystem Category



File:



Status: green

Subsystems:





Document:

SINAMICS TERMINAL MODULE CABINET TM54F WITHOUTDRIVE-CLIQ CABLE



Subsystem Category







File:



Status: green

Subsystems:





Document:




Subsystem Category



File:



Status: green




Safety Function: Light curtain on electric drives


Trigger:

Reaction

Safe status:

Documentation:

Document:

PL Reached: d PFH [1/h]: 4,57E-7





Risk graph:

Status: green

Subsystems:

Name : C4000 MICRO H900 light curtainPL: e PFH [1/h]: 4,9E-8



Documentation: Type 4 ESPE according to IEC 61496-1 and 2 up to SIL 3 according to IEC 61508

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.




This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.





Document:


Documentation /motivations: It has been verified in the worst case configuration (256 beams, 2 segments and Mute configuration) proof test interval = 20 years

Subsystem Category



File:



Status: green

Subsystems:





Document:




Subsystem Category







File:



Status: green

Subsystems:





F-DI 24, (6ES7326-1BK01-0AB0),

Document:




Subsystem Category



File:



Status: green

Subsystems:




Name : 009: SM326 F-DO 10, (6ES7326-2BF01-0AB0) # SM326F-DO 10, (6ES7326-2BF01-0AB0)





PL: e PFH [1/h]: 1E-9




Document:




Subsystem Category



File:



Status: green

Subsystems:






Documentation:

Document:

Subsystem Category







File:


[Completed]


[Completed]


[Completed]





CCF Measures: Separation / Segregation (15 Points)Physical separation between signal paths: separation in wiring /piping sufficient clearances and creep age distanceson printed-circuit boards.



Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance with appropriate standards. Fluidic systems: filtration of the pressure medium, prevention of dirt intake, drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electric systems: Hasthe system been checked for electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)




Other influences. Have the requirements for immunity to all relevant environmental influences such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green



Stops:

Name : Contactor Q1





MTTFd [a]: 2083,33 (High) DC [%]: 99 (High)


Stop Documentation


Document:


Status: green

Elements:


DC [%]: 99 (High)



Documentation:

Document:




Status: green




Stops:






Stop Documentation






Document:


Status: green

Elements:

Name : Contactor Q2B10d [cycles]: 2000000 nop [cycles/y]: 9600T10d [a]: 208,33 MTTFd [a] (B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



Documentation:

Document:




Status: green


Subsystems:





CU320, (6SL3040-0MA00-0AA1)

Document:








Subsystem Category



File:



Status: green

Subsystems:





Document:

SINAMICS TERMINAL MODULE CABINET TM54F WITHOUTDRIVE-CLIQ CABLE



Subsystem Category



File:










Status: green

Subsystems:





Document:




Subsystem Category



File:



Status: green




Safety Function: Emergency stop on pneumatic electrovalves

Safety Function Type: Emergency Stop Function

Trigger:

Reaction:

Safe Status:

Documentation:

Document:



Injury Severity (G): Serious Injury (Normally irreversible) or

death Frequency/ time of exposure to hazardFrom rare to infrequent /

time of exposure is short Possibility to avoid (P): Possible under

specific conditions

Risk graph:

Status: green

Subsystems:

Name : Emergency Stop, 2 contactsPL: d PFH [1/h]: 1,01E-7


DCavg [%]: 60 (Low) Points CCF : 90



Documentation: The emergency stopping function is a protective measure which complements the safety functions forthe safeguarding of hazardous zones in accordance with EN ISO 12100

The information provided in this documentation




contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intendedas a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.





Document:

It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.Neither Schneider Electric Industries SAS nor any ofits affiliates or subsidiaries shall be responsible or liable for misuse of theinformation contained herein.

Subsystem Category



File:


[Completed]


[Completed]


[Completed] MTTFd is Low or Medium or High.

[Completed]





Diversification (20 Points)Different technologies / design or physical principles are used, for example: programmable electronics in the first channel and second wired channel, type of implementation , pressure and temperature. Measurement of distance and pressure, digital and analogic . Components of different manufacturers.






Assessment / analysis (5 Points)The results of the analysis of the methods and the effects of faults are taken into account to avoid the common cause failures in the design.

Competence / training (5 Points)Were engineers / maintenance personnel trained to understand the causes and consequences of thecommon cause failures?

Environmental (25 Points)Prevention of electromagnetic contamination and compatibility





(EMC) against CCF in accordance with appropriate standards. Fluidic systems: filtration of the pressure medium, prevention of dirt intake, drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electricsystems: Has the system been checked for electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.


Status: green



Stops:


Service time [a]:

20

Stop Documentation

Documentation: HARMONY Emergency Stop push button with mushroom head.B10 = 300 000, % of dangerous failures = 20%, B10d = 1 500000The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exclusions!)

Document:

Stop Diagnostic Coverage



Status: green




Elements:


T10d [a]: 7500 MTTFd [a] ( B10d ):









The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exlusions!)

Document:


Status: green

Message [Message Status ]:



Stops:


Service time [a]:

20

Stop Documentation

Documentation: HARMONY Emergency Stop push button with mushroom head.B10 = 300 000, % of dangerous failures = 20%, B10d = 1 500000The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exlusions!)

Document:




Stop Diagnostic Coverage



Status: green





Elements:

Name : E-Stop mushroom head XB4B + ZB4BB10d [cycles]: 1500000 nop [cycles/y ]: 200

T10d [a]: 7500 MTTFd [a] ( B10d ):






Document:


Status: green


Subsystems:





Document:











Subsystem Category



File:



Status: green

Subsystems:

Name : 003: SM326 F-DI 24, (6ES7326-1BK01-0AB0), 1-channel # SM326 F-DI 24,(6ES7326-1BK01-0AB0), PL: d PFH [1/h]: 1E-8




F-DI 24, (6ES7326-1BK01-0AB0), one

Document:




Subsystem Category



File:







Status: green

Subsystems:





Document:




Subsystem Category



File:



Status: green

Subsystems:






Documentation:





Document:

Subsystem Category



File:


[Completed]


[Completed]


[Completed]








Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance withappropriate standards. Fluidic systems: filtrationof the pressure medium, prevention of dirt intake,drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electricsystems: Has the system been checked for




electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)Other influences. Have the requirements for immunity to all relevant environmental influences such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green







Stops:



Stop Documentation


Document:


Status: green

Elements:

Name : Contactor Q1B10d [cycles]: 2000000 nop [cycles/y]: 9600T10d [a]: 208,33 MTTFd [a] ( B10d ): 2083,33(High) Service time [a]: 20

DC [%]: 99 (High)



Documentation:

Document:




Status: green

Message [Message Statusl]:


Name : Channel 2




MTTFd [a]:2083,33





Stops:



Stop Documentation


LDocument:


Status: green

Elements:


DC [%]: 99 (High)



Documentation:

Document:




Status: green


Subsystems:

Name : Pneumatic ElectrovalvesPL: c PFH [1/h]: 1,14E-6











Documentation:

Document:

Subsystem Category



File:


[Completed]


[Completed]


[Completed]


Dcavg [not applicable]


Status: green



Stops:

Name : General Electrovalve

MTTFd [a]: 2500 (High) Service time [a]: 20

Stop Documentation

Documentation:

Document:


Status: green

Elements:




Name : EV YV20B10d [cycles]: 50000 nop [cycles/y]: 200

T10d [a]: 250 MTTFd [a] ( B10d ): 2500

(High) Service time [a]: 20






Technology: pneumatic

Documentation:

Document:


Status: green





Safety Function: Movable protection on pneumatic electrovalves


Trigger:

Reaction:

Safe status:

Documentation:

Document:


PLr (dal Risk graph): c




Risk graph:

Status: green

Subsystems:

Name : interlocking device, 1 contactPL: c PFH [1/h]: 1,14E-6




Documentation: Interlocking system or locking system with guard locking monitoring for safeguarding of movable guards.Valid for all versions except Profinet.

Document:

Subsystem Category










File:


[Completed]


[Completed]


[Completed]




Status: green



Stops:

Name : XCS M, D, P Safety Limit Switch

MTTFd [a]: 500000 (-) Service time [a]: 20

Stop Documentation

Documentation: Safety Limit Switches type XCSM, XCSD, XCSPB10 = : 10 000 000 , % of dangerous failures = 20%, B10d =50 000 000 (Value given for a life time of 20years but mainly limited by mechanical or contact wear.)The MTTFd value will be calculated depending on the number of operations per year.Subject to change- please refer always to the data in the instruction sheet.The information provided in this documentation contains general descriptionsand/or technical characteristics of the performance of the products contained herein.This documentation is not intended as asubstitute for and is not to be used for




determining suitability or reliability ofthese products for specific userapplications.It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specificapplication or use thereof. Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

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Status: green





Elements:

Name : Safety Limit Switch, XCSM, XCSD, XCSPB10d [cycles]: 50000000 nop [cycles/y]: 1000

T10d [a]: 50000 MTTFd [a] ( B10d ):

500000 (-) Service time [a]: 20



Documentation: Safety Limit Switches type XCSM, XCSD, XCSPB10 = : 10 000 000 , % of dangerous failures = 20%, B10d= 50 000 000 (Value given for a life timeof 20 years but mainly limited by mechanical or contact wear.)The MTTFd value will be calculated depending on the number of operations per year.With a 2-channel signal processing applicable up to PL=e. (Respect fault exclusions!)

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Status: green


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F-DI 24, (6ES7326-1BK01-0AB0),

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[Completed]


[Completed]


[Completed]


Dcavg is Low or Medium. [Completed]






Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance with appropriate standards. Fluidic systems: filtration of the pressure medium, prevention of dirt intake, drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electric systems: Has




the system been checked for electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)Other influences. Have the requirements for immunity to all relevant environmental influneces such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green







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Status: green

Elements:

Name : Contactor Q1B10d [cycles]: 2000000 nop [cycles/y]: 9600T10d [a]: 208,33 MTTFd [a] ( B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



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Status: green



Name : Channel 2




MTTFd [a]:2083,33





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Status: green

Elements:


DC [%]: 99 (High)



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Status: green


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Name : Pneumatic Electrovalves PL: c PFH [1/h]: 1,14E-6











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[Completed]


[Completed]


[Completed]


Dcavg [not applicable]


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Name : General Electrovalve


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Status: green

Elements:




Name : EV YV20B10d [cycles]: 50000 nop [cycle/y]: 200

T10d [a]: 250 MTTFd [a] ( B10d ): 2500








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Status: green





Safety Function: Light curtain on pneumatic electrovalves


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Safe status:

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Risk graph:

Status: green

Subsystems:

Name : C4000 MICRO H900 light curtainPL: e PFH [1/h]: 4,9E-8



Documentation: Type 4 ESPE according to IEC 61496-1 and 2 up to SIL 3 according to IEC 61508

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.This documentation is not intended as a substitute




for and is not to be used for determining suitability or reliability of these products for specific user applications.It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.





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Documentation /motivations: It has been verified in the worst case configuration (256 beams, 2 segments and Mute configuration) proof test interval = 20 years

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Name : 003: SM326 F-DI 24, (6ES7326-1BK01-0AB0), 1-channel # SM326 F-DI 24,(6ES7326-1BK01-0AB0), PL: d PFH [1/h]: 1E-8




F-DI 24, (6ES7326-1BK01-0AB0),

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Status: green

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Name : 009: SM326 F-DO 10, (6ES7326-2BF01-0AB0) # SM326F-DO 10, (6ES7326-2BF01-0AB0)





PL: e PFH [1/h]: 1E-9




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Status: green

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Documentation:

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[Completed]


[Completed]


[Completed]








Environmental (25 Points)Prevention of contamination and electromagnetic compatibility (EMC) against CCF in accordance with appropriate standards. Fluidic systems: filtration of the pressure medium, prevention of dirt intake, drainage of compressed air, e.g. in compliance with the component manufacturers requirements concerning purity of the pressure medium. Electric systems: Has the system been checked for electromagnetic immunity, e.g. as specified in relevant standards against CCF? For combined fluidic and electric systems, both aspects should be considered.

Environmental (10 Points)




Other influences. Have the requirements for immunity to all relevant environmental influneces such as temperature, shock, vibration, humidity (e.g. as specified in relevant standards) been considered?


Status: green



Stops:

Name : Contactor Q1





MTTFd [a]: 2083,33 (High) DC [%]: 99 (High)


Stop Documentation


Document:


Status: green

Elements:

Name : Contactor Q1B10d [cycles]: 2000000 nop [cycles/y]: 9600T10d [a]: 208,33 MTTFd [a] (B10d ): 2083,33 (High) Service time [a]: 20

DC [%]: 99 (High)



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Status: green




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Stop Documentation






Document:


Status: green

Elements:


DC [%]: 99 (High)



Documentation:

Document:




Status: green


Subsystems:

Name : Pneumatic ElectrovalvesPL: c PFH [1/h]: 1,14E-6




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Subsystem Category







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[Completed]


[Completed]


[Completed]




Status: green



Stops:

Name : General electrovalve


Stop Documentation

Documentation:

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Status: green

Elements:

Name : EV YV20B10d [cycles]: 50000 nop [cycles/y]: 200

T10d [a]: 250 MTTFd [a] ( B10d ): 2500







Documentation:

Document:






Status: green








DISCLAIMERSISTEMA software has been made carefully and corresponds to the state of the art. It is available for users for free.

The use of this software is at your own risk. To the extent permitted by law, we assume no legal responsibility for the software. In particular, we assume no responsibility for defects in the object and in the right , both in software and in the documentation and the attached information, with particular regard to their accuracy, absence of errors , the absence of property rights and copyrights of third parties, currency, completeness and fitness for purpose , except in cases of maliciousor illegal intentions.

The IFA undertakes to keep your own website free from viruses; however, no assurance can not be given that the software and the information supplied is free from viruses. We therefore recommend the user to take appropriate safety precautions and use an anti -virus before downloading software, documentation or information.

CONTACTInstitut für Arbeitsschutz der Deutschen Gesetzlichen Unfallversicherung (IFA) in Germany (Institute for Occupational Health and Safety of German Social Accident Insurance (IFA)Division 5: Accident Prevention / Product Safety

Alte Heerstr. 111, 53757 Sankt

Augustin E-mail:

[email protected]

www.dguv.de/ifa (Webcode

e20543)




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PL PAS 120 SCANIA SVEZIA GB